CN1095528C - Structure-changeable self-adaptive sliding bearing - Google Patents

Structure-changeable self-adaptive sliding bearing Download PDF

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CN1095528C
CN1095528C CN99115719A CN99115719A CN1095528C CN 1095528 C CN1095528 C CN 1095528C CN 99115719 A CN99115719 A CN 99115719A CN 99115719 A CN99115719 A CN 99115719A CN 1095528 C CN1095528 C CN 1095528C
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bearing
pad
changeable
tilting pad
bush
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CN1225984A (en
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袁小阳
王凤才
朱均
王熙哲
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

The present invention relates to a structure-changeable self-adaptive sliding bearing which is composed of a tiltable bush, a fixed bush and a shaft, wherein the tiltable bush and the fixed bush keep sliding contact in the mutual matching position, and can cooperate to work to generate a variable-step line. According to the step number and the existing condition of preload steps, the present invention provides a step and tiltable bush structure-changeable bearing, a dual-step and tiltable bush structure-changeable bearing, a preload step and tiltable bush structure-changeable bearing. The servo structure-changeable bearing has the characteristics of strong self-adaptive ability, large bearing capacity and high stability, and can be used for the bearing design for turbine generator sets, etc. with high requirement conditions.

Description

变结构自适应滑动轴承Variable Structure Adaptive Sliding Bearing

本发明属于滑动轴承技术领域,特别涉及利用具有反转能力的可倾瓦与固定瓦在配合处滑动接触并相互协同配合工作而产生成带有一种可随动变阶梯结构的滑动轴承,亦即所谓的变结构自适应滑动轴承。The invention belongs to the technical field of sliding bearings, and in particular relates to a sliding bearing with a step structure that can be changed according to motion by utilizing the sliding contact between the tilting pad and the fixed pad with the ability of reversing and cooperating with each other. So-called variable structure adaptive plain bearings.

目前,典型的用于旋转机械中的滑动轴承一般有固定瓦轴承和可倾瓦轴承[美国专利5795077:Tilting Pad Journal Bearing,专利授权日期:1998年8月18日][美国专利5482380:DoubleTilting Pad Journal Bearing,专利授权日期:1996年1月9日]。而固定瓦轴承一般有圆轴承、椭圆轴承、阶梯轴承等。阶梯轴承具有承载能力大的特点,但相对来说动力特性较差、易产生自激振荡;另一方面,阶梯轴承在给定负荷下,适当的阶梯高度可以使轴承具有最大油膜厚度的最优承载。然而,在运转过程载荷波动的情况下,固定的阶梯高度不能实现承载能力最优。轴承的稳定性是现代高速旋转支撑的一项重要要求。虽然可倾瓦轴承具有很好的稳定性而广泛应用于高速旋转机械中,但是其具有承载能力相对较低这样的特点。At present, typical sliding bearings used in rotating machinery generally include fixed pad bearings and tilting pad bearings [US Patent 5795077: Tilting Pad Journal Bearing, patent authorization date: August 18, 1998] [US Patent 5482380: Double Tilting Pad Journal Bearing, Patent Grant Date: January 9, 1996]. The fixed pad bearings generally include round bearings, elliptical bearings, stepped bearings, etc. Step bearings have the characteristics of large load-carrying capacity, but relatively speaking, their dynamic characteristics are poor and they are prone to self-excited oscillations; bearer. However, in the case of load fluctuations during operation, a fixed step height cannot achieve optimal load-carrying capacity. Bearing stability is an important requirement for modern high-speed rotating supports. Although the tilting pad bearing has good stability and is widely used in high-speed rotating machines, it has the characteristic of relatively low load-carrying capacity.

本发明的目的是提供一种变结构自适应滑动轴承,这种轴承在高速轻载时具有高稳定性和低速重载时具有高承载能力的特点。The object of the present invention is to provide a variable structure self-adaptive sliding bearing, which has the characteristics of high stability at high speed and light load and high load carrying capacity at low speed and heavy load.

本发明的目的是这样实现的,它包括可倾瓦、上瓦、固定瓦和轴构成,其特点是:可倾瓦的进油端与固定瓦的出油端相互接触,且可倾瓦的支点位置靠近进油边,可倾瓦与与固定瓦在配合处形成阶梯型线。The object of the present invention is achieved in this way, it comprises tilting pad, upper pad, fixed pad and axle, and its characteristic is: the oil inlet end of tilting pad and the oil outlet end of fixed pad are in contact with each other, and the tilting pad The fulcrum position is close to the oil inlet side, and the tilting pad and the fixed pad form a stepped line at the joint.

本发明的另一特点是:可倾瓦的支点位置参数θ12为0.3~0.6。Another feature of the present invention is that the position parameter θ 12 of the fulcrum of the tilting pad is 0.3-0.6.

本发明由于采用可倾瓦与固定瓦在配合处保持滑动接触并在承载或转速变化时产生可随动的变结构,以此获得变结构自适应滑动轴承。所述的变结构自适应滑动轴承,其阶梯的产生是由可倾瓦与固定瓦或类似装置配合形成的结果,并且形成的阶梯是可以随轴承承载的实际状况而具有自动调整特点的变阶梯。为了产生这样的配合结果,需要可倾瓦块运动过程中具有反转能力。The present invention obtains a variable structure self-adaptive sliding bearing because the tilting pad and the fixed pad are used to maintain sliding contact at the joint and produce a variable structure that can follow the load or when the rotating speed changes. In the variable structure self-adaptive sliding bearing, the step is formed by the cooperation of the tilting pad and the fixed pad or similar devices, and the formed step is a variable step that can be automatically adjusted according to the actual condition of the bearing. . In order to produce such a fit, the ability to reverse during the motion of the tilting pad is required.

图1为本发明提出的一种实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment proposed by the present invention.

下面结合附图和实施例对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

参见图1,根据本发明所提出的变结构自适应滑动轴承的实施例是所谓阶梯一可倾瓦变结构轴承。它由上瓦4、固定瓦6、可倾瓦10、瓦块定位装置11和轴5组成。上瓦4开设有周向油槽1,油槽1将上瓦4分为前后两个瓦面2和3。固定瓦6的瓦面7是一固定瓦面,同时固定瓦6的瓦体或瓦基础15上支撑有可倾瓦10。当可倾瓦10的瓦面16与固定瓦6的瓦面7处于同一圆周时,可倾瓦10的背面14与固定瓦6支撑面15的接触线为12,即此刻可倾瓦10的支点位置。可倾瓦10的瓦背面上13点(代表一条接触线)为可倾瓦10的瓦块最大摆动角度时接触点或支点。可倾瓦10与固定瓦6有一滑动接触配合,其中在可倾瓦上接触线8为圆心在12处的一圆弧段,而固定瓦6上的接触线9为圆心在13的一圆弧段,这样可以确保可倾瓦10在一定的范围内自由地摆动或滚动。通常设计的可倾瓦支点的位置靠近出油边,即θ12≥0.5,这样的支点位置设计具有使得可倾瓦的瓦块摆动与转轴的转动方向相同转动能力,这称为正方向摆动。而本发明所提出的轴承结构中可倾瓦10的支点12靠近该瓦的进油边,计算分析表明,这样可以使可倾瓦10的摆动具有摆角与转轴的转动方向相反的转动能力,称为反方向摆动。通常可倾瓦轴承的设计如果θ12<0.5,则可倾瓦产生反转运动将使轴承丧失其承载能力。本发明提出的设计原理和结构与一般的可倾瓦设计完全不同。由此结构而产生的反转设计恰好有利于可倾瓦10与固定瓦6在配合处形成阶梯型线,即瓦块配合动作的结果将产生一个阶梯轴承。这种利用反转效果而形成的阶梯将大大提高整个轴承的承载能力,特别是当轴承载荷波动或承受动态载荷时,上面所提到的阶梯高度将随载荷自动调整,从而产生一个变阶梯结构轴承。本发明构造出来的这种轴承具备随载荷可变结构、自适应和随动能力的特点。这种轴承在承受载荷较小或转速较高时,表现出可倾瓦10的正向摆动特点,即没有阶梯效应,或伴有小阶梯高度上随动变化的反方向摆动,这样使得整个轴承具有可倾瓦轴承的工作特点,因而轴承具有高稳定性。当这种轴承在承受载荷较大或转速很低时,表现出可倾瓦10反方向摆动特点且较大阶梯高度上的随动变化,这样使得整个轴承较多地具有阶梯轴承承载能力大的特点。这种轴承不但在高速轻载时具有高稳定性,而且在低速重载时具有大的承载能力。这正是现代支承技术所追求的目标。更进一步,通过抬高可倾瓦10的支点12位置可以使这种轴承具有预负荷。计算分析表明预负荷系数可取为0.1~0.5。预负荷系数为V=δ/C,其中δ为抬高量、C为轴承半径间隙。本发明所提供的这种变结构轴承同时具有较大的承载能力和较高稳定性的优点。Referring to Fig. 1, the embodiment of the variable structure adaptive sliding bearing proposed according to the present invention is a so-called step-tilt pad variable structure bearing. It consists of upper tile 4, fixed tile 6, tiltable tile 10, pad positioning device 11 and shaft 5. The upper tile 4 is provided with a circumferential oil groove 1, and the oil groove 1 divides the upper tile 4 into two front and rear tile surfaces 2 and 3. The tile surface 7 of the fixed tile 6 is a fixed tile surface, and the tile body or the tile foundation 15 of the fixed tile 6 supports a tiltable tile 10 simultaneously. When the tile surface 16 of the tilting tile 10 and the tile surface 7 of the fixed tile 6 are on the same circumference, the contact line between the back side 14 of the tilting tile 10 and the supporting surface 15 of the fixed tile 6 is 12, which is the fulcrum of the tilting tile 10 at this moment. Location. The 13 points (representing a contact line) on the back of the tile of the tilting tile 10 are contact points or fulcrums when the tiles of the tilting tile 10 have the maximum swing angle. The tilting pad 10 and the fixed pad 6 have a sliding contact fit, wherein the contact line 8 on the tilting pad is an arc segment with the center at 12, and the contact line 9 on the fixed pad 6 is an arc with the center at 13 section, which can ensure that the tilting pad 10 can swing or roll freely within a certain range. The position of the fulcrum of the tilting pad is generally designed to be close to the oil outlet side, that is, θ 12 ≥ 0.5. Such a fulcrum position design has the ability to make the pad of the tilting pad swing in the same direction as the rotating shaft, which is called positive direction swing. However, in the bearing structure proposed by the present invention, the fulcrum 12 of the tilting pad 10 is close to the oil inlet side of the pad. Calculation and analysis show that the swinging of the tilting pad 10 can have the rotation ability that the swing angle is opposite to the rotation direction of the rotating shaft. called reverse swing. Generally, if the design of the tilting pad bearing is θ 12 <0.5, the reverse motion of the tilting pad will cause the bearing to lose its carrying capacity. The design principle and structure proposed by the present invention are completely different from the general tilting pad design. The inverted design produced by this structure is just conducive to the formation of a stepped line at the joint between the tilting pad 10 and the fixed pad 6, that is, a stepped bearing will be produced as a result of the mating action of the pads. This kind of step formed by using the reverse effect will greatly improve the bearing capacity of the whole bearing, especially when the bearing load fluctuates or bears dynamic load, the step height mentioned above will be automatically adjusted with the load, thus producing a variable step structure bearings. The bearing constructed by the invention has the characteristics of variable structure with load, self-adaptation and follow-up capability. This kind of bearing shows the positive swing characteristics of the tilting pad 10 when the load is small or the speed is high, that is, there is no step effect, or the reverse swing is accompanied by a small step height. It has the working characteristics of a tilting pad bearing, so the bearing has high stability. When this kind of bearing bears a large load or the rotation speed is very low, it shows the characteristics of the tilting pad 10 swinging in the opposite direction and the follow-up change in the height of the large step, so that the whole bearing has more of a step bearing with a large bearing capacity. features. This kind of bearing not only has high stability at high speed and light load, but also has large carrying capacity at low speed and heavy load. This is exactly the goal pursued by modern support technology. Furthermore, the bearing can be preloaded by raising the position of the fulcrum 12 of the tilting pad 10 . Calculation and analysis show that the preload coefficient can be taken as 0.1~0.5. The preload factor is V=δ/C, where δ is the lift and C is the bearing radius clearance. The variable structure bearing provided by the present invention has the advantages of larger load capacity and higher stability at the same time.

下面进一步说明本发明中可倾瓦的支点12的位置。本发明中关于可倾瓦支点位置的设计不同于现有的可倾瓦支点位置的设计,通过计算分析表明上述轴承预负荷系数V取为0.1~0.5时,支点位置参数θ12相应可取为0.3~0.6,其中θ1为支点位置12与可倾瓦10的进油边所夹角度,θ2为可倾瓦10的包角。本发明所涉及的变结构自适应滑动轴承可以用于诸如汽轮发电机组中要求条件较高的轴承设计中。The position of the fulcrum 12 of the tiltable pad in the present invention will be further described below. The design of the tilting pad fulcrum position in the present invention is different from that of the existing tilting pad fulcrum position. Calculation and analysis show that when the above-mentioned bearing preload coefficient V is taken as 0.1 to 0.5, the fulcrum position parameter θ 12 corresponds to It can be taken as 0.3-0.6, where θ 1 is the angle between the fulcrum position 12 and the oil inlet edge of the tilting pad 10 , and θ 2 is the wrap angle of the tilting pad 10 . The variable structure self-adaptive sliding bearing involved in the invention can be used in the design of bearings with higher requirements such as in steam turbine generator sets.

本发明与其它现有的滑动轴承相比,兼顾了可倾瓦稳定性好和阶梯轴承承载能力大的优点。因而,这种轴承具有结构简单、承载能力大、稳定性高和适应性强的特点。Compared with other existing sliding bearings, the present invention takes into account the advantages of good stability of the tilting pad and large bearing capacity of the stepped bearing. Therefore, this kind of bearing has the characteristics of simple structure, large carrying capacity, high stability and strong adaptability.

Claims (2)

1.一种变结构自适应滑动轴承,它包括可倾瓦、上瓦、固定瓦和轴,其特征在于:所述可倾瓦的进油端与固定瓦的出油端相接触,且可倾瓦的支点位置靠近进油边,可倾瓦与与固定瓦在配合处形成阶梯型线。1. A variable structure adaptive sliding bearing, which includes a tilting pad, an upper pad, a fixed pad and a shaft, characterized in that: the oil inlet end of the tilting pad is in contact with the oil outlet end of the fixed pad, and can be The fulcrum of the tilting pad is close to the oil inlet side, and the tilting pad and the fixed pad form a stepped line at the joint. 2.根据权利要求1所述的变结构自适应滑动轴承,其特征在于:所述的可倾瓦的支点位置参数θ12为0.3~0.6。2. The variable structure adaptive sliding bearing according to claim 1, characterized in that: the fulcrum position parameter θ 12 of the tilting pad is 0.3-0.6.
CN99115719A 1999-02-08 1999-02-08 Structure-changeable self-adaptive sliding bearing Expired - Fee Related CN1095528C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102562783B (en) * 2012-01-11 2013-11-06 西安交通大学 Variable-performance radial bearing formed by controllable tilting pad and bearing pad
CN105114446B (en) * 2015-09-15 2018-06-26 武汉理工大学 Variable ladder damps thrust bearing
CN106089996A (en) * 2016-08-24 2016-11-09 西安交通大学 A kind of Intelligent state adjustable dislocation plain bearing arrangement

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3285679A (en) * 1965-08-16 1966-11-15 Landis Tool Co Precision spindle mounting
US5772335A (en) * 1997-03-31 1998-06-30 Whm Holding Company Self-stabilizing, true-tilting pad with abruptly-stepped pocket for journal bearing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3285679A (en) * 1965-08-16 1966-11-15 Landis Tool Co Precision spindle mounting
US5772335A (en) * 1997-03-31 1998-06-30 Whm Holding Company Self-stabilizing, true-tilting pad with abruptly-stepped pocket for journal bearing

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