CN106589286A - Silane modified polyurethane resin and preparation method thereof - Google Patents
Silane modified polyurethane resin and preparation method thereof Download PDFInfo
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- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
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Abstract
本发明提供一种硅烷改性聚氨酯树脂及其制备方法。所述树脂包括以下原料反应得到:(a)多异氰酸酯;(b)组分,含有:(b1)含有NCO反应性基团的聚(甲基)丙烯酸酯,和/或,(b2)多元醇;(c)硅烷偶联剂;(d)组分,含有:(d1)含有NCO反应性基团的聚(甲基)丙烯酸酯,和/或,(d2)多元醇;所述的原料至少包含(b1)和(d1)中的一种。在硅烷改性聚氨酯树脂的支链和/或主链上引入聚(甲基)丙烯酸酯结构,其耐烃类介质性能以及耐候性能得到极大改善;并且引入改善聚氨酯耐水性和耐热性的硅烷氧基。本发明解决了树脂机械强度差和耐烃类介质差的问题。The invention provides a silane-modified polyurethane resin and a preparation method thereof. The resin is obtained by reacting the following raw materials: (a) polyisocyanate; (b) component containing: (b1) poly(meth)acrylate containing NCO reactive groups, and/or, (b2) polyol (c) silane coupling agent; (d) component, containing: (d1) poly(meth)acrylate containing NCO reactive groups, and/or, (d2) polyhydric alcohol; Said raw material is at least Contains one of (b1) and (d1). The poly(meth)acrylate structure is introduced into the branch chain and/or main chain of the silane-modified polyurethane resin, and its resistance to hydrocarbon medium and weather resistance are greatly improved; and the water resistance and heat resistance of polyurethane are introduced to improve Siloxyl. The invention solves the problems of poor resin mechanical strength and poor resistance to hydrocarbon medium.
Description
技术领域technical field
本发明涉及一种硅烷改性聚氨酯树脂,具体涉及一种含有聚(甲基)丙烯酸酯结构的硅烷改性聚氨酯树脂。The invention relates to a silane-modified polyurethane resin, in particular to a silane-modified polyurethane resin containing a poly(meth)acrylate structure.
背景技术Background technique
聚氨酯具有粘接强度大、耐磨、机械强度大以及振动吸收性能好的特点,在胶粘剂、密封胶、弹性体领域都有广泛的应用。但由于存在游离异氰酸酯,以及耐热、耐水性能较弱等特点,限制了聚氨酯体系在更多的领域中应用。基于以上问题开发了硅烷改性聚氨酯体系。Polyurethane has the characteristics of high bonding strength, wear resistance, high mechanical strength and good vibration absorption performance, and is widely used in the fields of adhesives, sealants and elastomers. However, due to the existence of free isocyanate, as well as weak heat resistance and water resistance, the application of polyurethane systems in more fields is limited. Based on the above problems, a silane-modified polyurethane system was developed.
硅烷改性聚氨酯(SPUR)是把聚氨酯预聚物的端异氰酸酯基通过反应变成硅烷氧基,主链是聚氨基甲酸酯链段。引入弱极性和高键能的有机硅链段使得硅烷封端聚氨酯的耐水性、耐热性能都有所改善。硅烷封端聚氨酯可以作为单组份硅烷封端聚氨酯密封胶、粘结剂。Silane-modified polyurethane (SPUR) is the reaction of the terminal isocyanate group of the polyurethane prepolymer into a siloxyl group, and the main chain is a polyurethane segment. The water resistance and heat resistance of silane-terminated polyurethane are improved by introducing weak polarity and high bond energy organosilicon segment. Silane-terminated polyurethane can be used as one-component silane-terminated polyurethane sealant and adhesive.
CN103910847A公开一种硅烷改性聚氨酯低聚物的制备方法,由此制备的聚氨酯密封胶受工艺限制,选择了较低官能度的聚醚或聚酯作为原料。这会明显牺牲聚氨酯的机械强度,并且有机硅链段的引入依然不能有效改善聚氨酯耐烃类介质对材料的破坏。CN103910847A discloses a method for preparing a silane-modified polyurethane oligomer. The polyurethane sealant thus prepared is limited by the process, so polyether or polyester with lower functionality is selected as the raw material. This will obviously sacrifice the mechanical strength of polyurethane, and the introduction of silicone segments still cannot effectively improve the resistance of polyurethane to the damage of materials by hydrocarbon media.
CN1865313A提供一种羟基丙烯酸酯以嵌段形式少量存在于硅烷改性聚氨酯中的树脂制备方法,其硅烷偶联剂为二元醇,作为扩链剂存在于树脂聚合物中,在一定程度上解决了聚氨酯丙烯酸酯树脂耐热性和耐水性的问题,但操作工艺较为复杂,原料受限比较严重,增加了使用的难度。体系依然为NCO基团封端聚合物,增加了树脂保存的难度,并且由于游离异氰酸酯的存在无法避免,限制了其在低生物毒性领域中的应用。CN1865313A provides a kind of resin preparation method that hydroxy acrylate exists in silane-modified polyurethane in a small amount in block form, and its silane coupling agent is dibasic alcohol, exists in resin polymer as chain extender, solves the problem to a certain extent Solved the problems of heat resistance and water resistance of urethane acrylate resin, but the operation process is relatively complicated, and the raw materials are relatively limited, which increases the difficulty of use. The system is still an NCO group-terminated polymer, which increases the difficulty of resin preservation, and the unavoidable existence of free isocyanate limits its application in the field of low biological toxicity.
CN101429407A提供一种有机硅改性水性聚氨酯与聚丙烯酸酯共混来提高水性聚氨酯耐水性和耐候性不足的方法。依靠物理缠结的方式解决水性聚氨酯的性能缺陷,该方法简单易用,但改善效果一般,并且共混的过程需要溶剂的存在,这与水性聚氨酯的环保性能有所冲突。CN101429407A provides a method for improving water resistance and weather resistance of water-based polyurethane by blending silicone-modified water-based polyurethane and polyacrylate. Relying on physical entanglement to solve the performance defects of water-based polyurethane is simple and easy to use, but the improvement effect is general, and the blending process requires the presence of solvents, which conflicts with the environmental protection performance of water-based polyurethane.
上述专利的技术方案主要包含两种方式:在主体结构中引入少量改性成分,或者使用物理共混的方式进行材料杂化。这两种方式都不能从本质上提高材料的耐烃类介质的性能。The technical solutions of the above patents mainly include two methods: introducing a small amount of modifying components into the main structure, or using physical blending to hybridize materials. Neither of these two methods can essentially improve the performance of the material's resistance to hydrocarbon media.
发明内容Contents of the invention
本发明的目的在于提供一种硅烷改性聚氨酯树脂,在聚氨酯主链和/或侧链结构中引入聚(甲基)丙烯酸酯结构,并且引入改善聚氨酯耐水性和耐热性的硅烷氧基,解决树脂机械强度差和耐烃类介质差的问题。The object of the present invention is to provide a kind of silane-modified polyurethane resin, introduce poly(meth)acrylate structure in polyurethane main chain and/or side chain structure, and introduce the siloxyl group that improves polyurethane water resistance and heat resistance, Solve the problems of poor mechanical strength of resin and poor resistance to hydrocarbon medium.
为达到以上技术目的,本发明采用以下技术方案:In order to achieve the above technical purpose, the present invention adopts the following technical solutions:
一种硅烷改性聚氨酯树脂,所述树脂包括以下原料反应得到:基于树脂的重量,A kind of silane-modified polyurethane resin, described resin comprises following raw material reaction and obtains: based on the weight of resin,
(a)多异氰酸酯,用量为1~40wt%,优选5~30wt%;(a) polyisocyanate, the consumption is 1~40wt%, preferably 5~30wt%;
(b)组分,含有:(b) A component comprising:
(b1)每分子中NCO反应性基团的个数为1~4个,优选2~3个,且数均分子量为100~5000g/mol的聚(甲基)丙烯酸酯,用量为0~60wt%,优选10~50wt%,(b1) The number of NCO reactive groups per molecule is 1 to 4, preferably 2 to 3, and the number average molecular weight is 100 to 5000g/mol poly(meth)acrylate, the dosage is 0 to 60wt %, preferably 10-50wt%,
和/或,and / or,
(b2)数均分子量为60~20000g/mol的多元醇,用量为10~60wt%,优选15~50wt%;(b2) a polyhydric alcohol with a number average molecular weight of 60-20000 g/mol, in an amount of 10-60 wt%, preferably 15-50 wt%;
并且(b1)和(b2)的含量和为10~70wt%,优选15~65wt%;And the content sum of (b1) and (b2) is 10-70wt%, preferably 15-65wt%;
(c)硅烷偶联剂,用量为0.02~40wt%,优选1~30wt%;(c) silane coupling agent, the consumption is 0.02~40wt%, preferably 1~30wt%;
(d)组分,含有:(d) component comprising:
(d1)每分子中NCO反应性基团的个数为2~20个,优选4~10个,且数均分子量为3000~200000g/mol的聚(甲基)丙烯酸酯,用量为0~80wt%,优选20~60wt%,(d1) The number of NCO reactive groups per molecule is 2 to 20, preferably 4 to 10, and the number average molecular weight is 3000 to 200000g/mol poly(meth)acrylate, the dosage is 0 to 80wt %, preferably 20~60wt%,
和/或,and / or,
(d2)官能度为3~10,数均分子量为500~30000g/mol的多元醇,用量为10~90wt%,优选30~70wt%;(d2) a polyol with a functionality of 3-10 and a number-average molecular weight of 500-30000 g/mol, in an amount of 10-90 wt%, preferably 30-70 wt%;
并且(d1)和(d2)的含量和为15~80wt%,优选25~65wt%;And the content sum of (d1) and (d2) is 15-80wt%, preferably 25-65wt%;
所述的原料至少包含(b1)和(d1)中的一种。The raw material contains at least one of (b1) and (d1).
当本发明所述组分(b)中仅使用(b2),不使用(b1)时,所述组分(d)必须使用(d1),但是(d2)可以使用或不使用。When only (b2) is used in the component (b) of the present invention and (b1) is not used, the component (d) must use (d1), but (d2) may or may not be used.
本发明所述的(a)、(b)原料的用量需要满足:所述(a)中所含NCO基团与(b)中所含有的NCO反应性基团的摩尔比1.5~8:1,优选2~5:1。The amount of raw materials (a) and (b) used in the present invention needs to meet: the molar ratio of the NCO group contained in (a) to the NCO reactive group contained in (b) is 1.5-8:1 , preferably 2 to 5:1.
本发明所述的(b)、(c)和(d)中的NCO反应性基团与(a)中的NCO基团的摩尔比为0.7~1.5,优选为0.9~1.2。The molar ratio of the NCO reactive groups in (b), (c) and (d) in the present invention to the NCO groups in (a) is 0.7-1.5, preferably 0.9-1.2.
本发明所述(a)多异氰酸酯选自NCO官能度≥2的脂肪族、脂环族、芳香族和芳脂族多异氰酸酯及其衍生物中的一种或多种;所述衍生物为包含亚氨基噁二嗪二酮、异氰脲酸酯、脲二酮(uretdione)、氨基甲酸酯、脲基甲酸酯、缩二脲、脲、噁二嗪三酮、噁唑烷酮、酰脲和碳二亚胺中的一种或多种的多异氰酸酯衍生物。The (a) polyisocyanate of the present invention is selected from one or more of aliphatic, alicyclic, aromatic and araliphatic polyisocyanates and derivatives thereof with NCO functionality ≥ 2; Iminooxadiazinedione, isocyanurate, uretdione, urethane, allophanate, biuret, urea, oxadiazinetrione, oxazolidinone, acyl Polyisocyanate derivatives of one or more of urea and carbodiimide.
本发明所述(a)多异氰酸酯的合适的例子有:1,4-丁二异氰酸酯、1,6-己二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)、2,2,4-三甲基-1,6-己二异氰酸酯、2,4,4-三甲基-1,6-己二异氰酸酯、二环己基甲烷二异氰酸酯(H12MDI)和/或其同分异构体、异氰酸甲酯基-1,8-辛烷二异氰酸酯、1,4-环己烷二异氰酸酯、1,4-苯二异氰酸酯、2,4-甲苯二异氰酸酯(TDI)和/或2,6-甲苯二异氰酸酯(TDI)、1,3-二(2-异氰酸丙-2-酯基)苯(TMXDI)和1,4-二(2-异氰酸丙-2-酯基)苯(TMXDI)、1,3-二(异氰酸甲酯基)苯(XDI)、2,4-亚甲苯基二异氰酸酯、1-甲基-2,4-环己烷二异氰酸酯、1,5-萘二异氰酸酯、二苯基甲烷二异氰酸酯、三苯基甲烷-4,4’,4”-三异氰酸酯;所述多异氰酸酯也可以为基于上述例子的多异氰酸酯的具有2个以上-NCO基团且具有脲二酮、异氰脲酸酯、氨基甲酸酯、脲基甲酸酯、缩二脲、亚氨基噁二嗪二酮和/或噁二嗪三酮结构的衍生物。Suitable examples of (a) polyisocyanate in the present invention are: 1,4-butanediisocyanate, 1,6-hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), 2,2,4- Trimethyl-1,6-hexanediisocyanate, 2,4,4-trimethyl-1,6-hexanediisocyanate, dicyclohexylmethane diisocyanate (H 12 MDI) and/or its isomers , isocyanatomethyl-1,8-octane diisocyanate, 1,4-cyclohexane diisocyanate, 1,4-benzene diisocyanate, 2,4-toluene diisocyanate (TDI) and/or 2, 6-Toluene diisocyanate (TDI), 1,3-bis(2-isocyanatopropan-2-yl)benzene (TMXDI) and 1,4-bis(2-isocyanatopropan-2-yl) Benzene (TMXDI), 1,3-bis(isocyanatomethyl)benzene (XDI), 2,4-tolylylene diisocyanate, 1-methyl-2,4-cyclohexane diisocyanate, 1, 5-naphthalene diisocyanate, diphenylmethane diisocyanate, triphenylmethane-4,4',4"-triisocyanate; the polyisocyanate can also be a polyisocyanate based on the above examples with more than two -NCO groups Derivatives having uretdione, isocyanurate, urethane, allophanate, biuret, iminooxadiazinedione and/or oxadiazinetrione structures.
优选地,所述多异氰酸酯选自脂肪族、脂环族、芳香族和芳脂族二异氰酸酯中的一种或多种,优选1,6-己二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)、二环己基甲烷二异氰酸酯(H12MDI)、1,4-环己烷二异氰酸酯、1-甲基-2,4-环己烷二异氰酸酯、二苯基甲烷二异氰酸酯、1,5-萘基二异氰酸酯、以及上述多异氰酸酯通过氨基甲酸酯基团改性的多异氰酸酯。Preferably, the polyisocyanate is selected from one or more of aliphatic, cycloaliphatic, aromatic and araliphatic diisocyanates, preferably 1,6-hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), dicyclohexylmethane diisocyanate (H 12 MDI), 1,4-cyclohexane diisocyanate, 1-methyl-2,4-cyclohexane diisocyanate, diphenylmethane diisocyanate, 1, 5-naphthyl diisocyanate, and polyisocyanates in which the aforementioned polyisocyanates are modified by urethane groups.
本发明所述组分(b2)中的多元醇的官能度为2~3,可以是聚醚、聚酯、聚碳酸酯多元醇等,数均分子量60~20000g/mol,优选200~10000g/mol,甚至是分子量低于200g/mol的小分子多元醇等。The functionality of the polyol in component (b2) of the present invention is 2~3, can be polyether, polyester, polycarbonate polyol etc., number average molecular weight 60~20000g/mol, preferred 200~10000g/mol mol, even small molecule polyols with a molecular weight below 200g/mol.
本发明所述组分(b2)中聚碳酸酯多元醇可采用有光气法、二氧化碳调节共聚法、环状碳酸酯开环聚合法或酯交换法合成获得。The polycarbonate polyol in component (b2) of the present invention can be synthesized by phosgene method, carbon dioxide regulated copolymerization method, ring-opening polymerization method of cyclic carbonate or transesterification method.
本发明所述聚碳酸酯多元醇优选通过二元醇和碳酸酯进行酯交换反应合成聚碳酸酯多元醇。The polycarbonate polyol described in the present invention is preferably synthesized into polycarbonate polyol through transesterification reaction of diol and carbonate.
本发明所述酯交换法合成聚碳酸酯多元醇过程中,所述二元醇包括但不限于1,2-乙二醇、1,4-丁二醇、1,5-戊二醇和1,6-己二醇中的一种或多种;优选为1,4-丁二醇和/或1,5-戊二醇。所述碳酸酯包括但不限于碳酸二甲酯和碳酸二乙酯;优选为碳酸二甲酯。In the process of synthesizing polycarbonate polyols by the transesterification method of the present invention, the dihydric alcohols include but not limited to 1,2-ethylene glycol, 1,4-butanediol, 1,5-pentanediol and 1, One or more of 6-hexanediol; preferably 1,4-butanediol and/or 1,5-pentanediol. The carbonates include, but are not limited to, dimethyl carbonate and diethyl carbonate; dimethyl carbonate is preferred.
本发明所述小分子多元醇包括乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,2-二甲基-1,3-丙二醇(新戊二醇)、1,4-环己二甲醇、3-甲基-1,5-戊二醇、2,4-二乙基-1,5-戊二醇、2,2,4-三甲基-1,3-戊二醇、癸二醇和十二烷二醇、甘油、三羟甲基丙烷等中的一种或多种。The small molecule polyols described in the present invention include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1 ,6-hexanediol, 2,2-dimethyl-1,3-propanediol (neopentyl glycol), 1,4-cyclohexanedimethanol, 3-methyl-1,5-pentanediol, 2 ,4-diethyl-1,5-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, decanediol and dodecanediol, glycerin, trimethylolpropane, etc. one or more of.
本发明所述组分(d2)多元醇的官能度为3~10,优选3~6,所述多元醇的数均分子量为500~30000,优选为4000~20000。组分(d2)可以是聚醚、聚酯多元醇等。The polyol of component (d2) in the present invention has a functionality of 3-10, preferably 3-6, and the number average molecular weight of the polyol is 500-30000, preferably 4000-20000. Component (d2) may be polyether, polyester polyol or the like.
本发明所述的(b2)和(d2)中的聚醚多元醇,是由起始剂与含有2~6个碳原子的环氧化合物反应,制备得到的聚醚多元醇。所述起始剂为小分子多元醇、小分子多元胺和小分子醇胺中的一种或多种;包括但不限于水、乙二醇、丙二醇、甘油、三羟甲基丙烷、季戊四醇、木糖醇、山梨醇、双酚A、乙二胺、三乙烯二胺和甲苯二胺中的一种或多种;优选为水、丙二醇和甘油中的一种或多种。所述的环氧化合物优选为环氧乙烷、环氧丙烷和四氢呋喃(THF)中的一种或多种。The polyether polyol in (b2) and (d2) of the present invention is a polyether polyol prepared by reacting an initiator with an epoxy compound containing 2 to 6 carbon atoms. The initiator is one or more of small molecule polyols, small molecule polyamines and small molecule alcoholamines; including but not limited to water, ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythritol, One or more of xylitol, sorbitol, bisphenol A, ethylenediamine, triethylenediamine and toluenediamine; preferably one or more of water, propylene glycol and glycerin. The epoxy compound is preferably one or more of ethylene oxide, propylene oxide and tetrahydrofuran (THF).
优选的,本发明所述的聚醚多元醇是聚乙二醇、聚四氢呋喃醚二醇、四氢呋喃-氧化乙烯共聚醚二醇、聚乙二醇单甲醚中的一种或多种。Preferably, the polyether polyol of the present invention is one or more of polyethylene glycol, polytetrahydrofuran ether glycol, tetrahydrofuran-ethylene oxide copolyether glycol, and polyethylene glycol monomethyl ether.
本发明所述的(b2)和(d2)中的聚酯多元醇可通过二元醇与二元羧酸、酸酐或二元羧酸酯进行酯化或酯交换反应制备得到。所述二元醇选自脂肪族二元醇和芳香族二元醇中的一种或多种,优选的碳原子数为2~12个;包括但不限于乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,2-二甲基-1,3-丙二醇(新戊二醇)、1,4-环己二甲醇、3-甲基-1,5-戊二醇、2,4-二乙基-1,5-戊二醇、2,2,4-三甲基-1,3-戊二醇、癸二醇和十二烷二醇中的一种或多种,更优选乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇等。所述二元羧酸、酸酐或二元羧酸酯为脂肪族、脂环族和芳族二元羧酸、酸酐或二元羧酸酯中的一种或多种,优选的碳原子数为4~15个;包括但不限于苯二甲酸、苯二甲酸酐、邻苯二甲酸二甲酯、对苯二甲酸二甲酯、丁二酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷二酸、间苯二甲酸、对苯二甲酸、环己二甲酸、邻苯二甲酸酐和四氢邻苯二甲酸酐中的一种或多种;更优选苯二甲酸、苯二甲酸酐、邻苯二甲酸二甲酯、对苯二甲酸二甲酯、丁二酸、戊二酸、己二酸中的一种或多种。The polyester polyols in (b2) and (d2) of the present invention can be prepared by esterification or transesterification of dihydric alcohols with dicarboxylic acids, acid anhydrides or dicarboxylic acid esters. The dihydric alcohol is selected from one or more of aliphatic dihydric alcohols and aromatic dihydric alcohols, preferably with 2 to 12 carbon atoms; including but not limited to ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2,2-dimethyl-1,3- Propylene glycol (neopentyl glycol), 1,4-cyclohexanedimethanol, 3-methyl-1,5-pentanediol, 2,4-diethyl-1,5-pentanediol, 2,2, One or more of 4-trimethyl-1,3-pentanediol, decanediol and dodecanediol, more preferably ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, etc. Described dibasic carboxylic acid, acid anhydride or dibasic carboxylic acid ester is one or more in aliphatic, alicyclic and aromatic dibasic carboxylic acid, acid anhydride or dibasic carboxylic acid ester, and preferred number of carbon atoms is 4 to 15; including but not limited to phthalic acid, phthalic anhydride, dimethyl phthalate, dimethyl terephthalate, succinic acid, glutaric acid, adipic acid, pimelic acid, One of suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid, phthalic anhydride, and tetrahydrophthalic anhydride or more; more preferably one or more of phthalic acid, phthalic anhydride, dimethyl phthalate, dimethyl terephthalate, succinic acid, glutaric acid, adipic acid.
本发明所述的聚酯多元醇的例子包括但不限于聚己二酸乙二醇酯、聚己二酸己二醇酯、聚己二酸丁二醇酯、聚对苯二甲酸己二醇酯、聚对苯二甲酸丁二醇酯、聚对苯二甲酸丙二醇酯等。Examples of polyester polyols described in the present invention include, but are not limited to, polyethylene adipate, polyhexamethylene adipate, polybutylene adipate, polyethylene terephthalate ester, polybutylene terephthalate, polytrimethylene terephthalate, etc.
本发明所述的聚(甲基)丙烯酸酯可以是含有碳碳双键的小分子物质与(甲基)丙烯酸酯的共聚物,而为了得到含有NCO反应性基团的聚(甲基)丙烯酸酯,其中还应包含(甲基)丙烯酸羟乙酯、甲基丙烯酸、丙烯酸、丙烯酰胺等含有NCO反应性基团的(甲基)丙烯酸酯的至少一种单体,采用普通自由基共聚或K.Matyjaszewski在J.Am.Chem.SOC.1995,117,5614-5615发表的原子转移自由基聚合(ATRP)方法以及如G.Moad等在Macromolecules1998,31,5559-5562陈述的链段转移自由基聚合(RAFT)的方式获得聚合物。The poly(meth)acrylate of the present invention can be the copolymer containing the small molecular substance of carbon-carbon double bond and (meth)acrylic acid ester, and in order to obtain the poly(meth)acrylic acid containing NCO reactive group Esters, which should also contain at least one monomer of (meth)acrylate containing NCO reactive groups such as (meth)hydroxyethyl acrylate, methacrylic acid, acrylic acid, acrylamide, etc., using ordinary free radical copolymerization or The atom transfer radical polymerization (ATRP) method published by K.Matyjaszewski in J.Am.Chem.SOC.1995,117,5614-5615 and the chain segment transfer freedom as stated in Macromolecules1998,31,5559-5562 by G.Moad et al. Polymers are obtained by means of radical polymerization (RAFT).
本发明所述的含有碳碳双键的小分子物质的例子有乙烯、丙烯、异丁烯、1,3-丁二烯、1-辛烯等含碳碳双键的烯烃。Examples of small molecular substances containing carbon-carbon double bonds in the present invention include olefins containing carbon-carbon double bonds such as ethylene, propylene, isobutylene, 1,3-butadiene, and 1-octene.
本发明所述的(甲基)丙烯酸酯包括饱和醇的(甲基)丙烯酸酯,优选为(甲基)丙烯酸与饱和的C1-C10醇形成的酯。所述(甲基)丙烯酸酯的实例包括但不限于(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、1,2-乙二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯和季戊四醇四(甲基)丙烯酸酯;优选(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯中的一种或多种。The (meth)acrylic acid ester described in the present invention includes (meth)acrylic acid ester of saturated alcohol, preferably the ester formed by (meth)acrylic acid and saturated C1-C10 alcohol. Examples of the (meth)acrylate include, but are not limited to, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, (meth)acrylate base) isobutyl acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 1,2-ethylene glycol di(meth)acrylate, 1,4-butanediol Di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate and pentaerythritol tetra(meth)acrylate; preferably (meth) One or more of methyl acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, and n-butyl (meth)acrylate.
本发明所述的含有NCO反应性基团的(甲基)丙烯酸酯含有至少1个可与NCO反应的活性基团和至少1个(甲基)丙烯酸酯基。The (meth)acrylate containing NCO reactive groups in the present invention contains at least one reactive group capable of reacting with NCO and at least one (meth)acrylate group.
优选地,本发明所述含有NCO反应性基团的(甲基)丙烯酸酯选自丙烯酸羟乙酯(简写为HEA)、甲基丙烯酸羟乙酯(简写为HEMA)、丙烯酸羟丙酯(简写为HPA)、叔碳酸缩水甘油酯丙烯酸酯、丙烯酸1,3-丁二醇酯、甲基丙烯酸1,3-丁二醇酯、丙烯酸1,6-己二醇酯、甲基丙烯酸1,6-己二醇酯、丙烯酸新戊二醇酯、甲基丙烯酸新戊二醇酯、双酚A二丙烯酸缩水甘油酯、双酚A二甲基丙烯酸缩水甘油酯、环氧乙烷改性的双酚A二丙烯酸缩水甘油酯、环氧乙烷改性的双酚A二甲基丙烯酸缩水甘油酯、三羟甲基乙烷二丙烯酸酯、三羟甲基乙烷二甲基丙烯酸酯、三羟甲基丙烷二丙烯酸酯、三羟甲基丙烷二甲基丙烯酸酯、季戊四醇三丙烯酸酯、季戊四醇三甲基丙烯酸酯、二季戊四醇三丙烯酸酯、二季戊四醇三甲基丙烯酸酯、二季戊四醇四丙烯酸酯、二季戊四醇四甲基丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇五甲基丙烯酸酯和含羟基聚酯丙烯酸酯低聚物中的一种或多种。Preferably, the (meth)acrylic esters containing NCO reactive groups in the present invention are selected from hydroxyethyl acrylate (abbreviated as HEA), hydroxyethyl methacrylate (abbreviated as HEMA), hydroxypropyl acrylate (abbreviated as HPA), glycidyl acrylate, 1,3-butanediol acrylate, 1,3-butanediol methacrylate, 1,6-hexanediol acrylate, 1,6 methacrylate - Hexylene glycol ester, neopentyl glycol acrylate, neopentyl glycol methacrylate, bisphenol A glycidyl diacrylate, bisphenol A diglycidyl methacrylate, ethylene oxide modified bis Phenol A glycidyl diacrylate, ethylene oxide modified bisphenol A glycidyl dimethacrylate, trimethylolethane diacrylate, trimethylolethane dimethacrylate, trihydroxy Methylpropane Diacrylate, Trimethylolpropane Dimethacrylate, Pentaerythritol Triacrylate, Pentaerythritol Trimethacrylate, Dipentaerythritol Triacrylate, Dipentaerythritol Trimethacrylate, Dipentaerythritol Tetraacrylate, One or more of dipentaerythritol tetramethacrylate, dipentaerythritol pentaacrylate, dipentaerythritol pentamethacrylate and hydroxyl-containing polyester acrylate oligomer.
更优选地,本发明所述含有NCO反应性基团的(甲基)丙烯酸酯选自丙烯酸羟乙酯(简写为HEA)、甲基丙烯酸羟乙酯(简写为HEMA)、丙烯酸羟丙酯(简写为HPA)、叔碳酸缩水甘油酯丙烯酸酯、季戊四醇三丙烯酸酯(简写为PETA)、三羟甲基丙烷二丙烯酸酯和二季戊四醇五丙烯酸酯中的一种或多种。More preferably, the (meth)acrylic acid ester containing NCO reactive group in the present invention is selected from hydroxyethyl acrylate (abbreviated as HEA), hydroxyethyl methacrylate (abbreviated as HEMA), hydroxypropyl acrylate ( One or more of tertiary carbonic acid glycidyl acrylate, pentaerythritol triacrylate (abbreviated as PETA), trimethylolpropane diacrylate and dipentaerythritol pentaacrylate.
本发明所述的聚(甲基)丙烯酸酯的原料中碳碳双键的小分子物质、(甲基)丙烯酸酯和含有NCO反应性基团的(甲基)丙烯酸酯的摩尔比为0~60:50~100:1~50,优选0~40:60~90:1~30。In the raw material of the poly(meth)acrylate described in the present invention, the molar ratio of the small molecular substance of the carbon-carbon double bond, the (meth)acrylate and the (meth)acrylate containing the NCO reactive group is 0~ 60: 50-100: 1-50, preferably 0-40: 60-90: 1-30.
本发明所述的组分(c)硅烷偶联剂包括端基为巯基、伯氨基、仲氨基或环氧基的硅烷偶联剂中的一种或多种。The component (c) silane coupling agent described in the present invention includes one or more of silane coupling agents whose end groups are mercapto, primary amino, secondary amino or epoxy groups.
本发明所述含端巯基的硅烷偶联剂的实例包括但不限于γ-巯丙基三甲氧基烷、γ-巯丙基三乙氧基硅烷等。Examples of the mercapto-terminated silane coupling agent in the present invention include but not limited to γ-mercaptopropyltrimethoxyalane, γ-mercaptopropyltriethoxysilane and the like.
本发明所述含端伯氨基或仲氨基的硅烷偶联剂的实例包括但不限于γ-氨基丙基三甲氧基硅烷、γ-氨基丙基三乙氧基硅烷、γ-氨基丙基甲基二甲氧基硅烷、γ-氨基丙基甲基二乙氧基硅烷、γ-氨基丙基二甲基甲氧基硅烷、γ-氨基丙基二甲基乙氧基硅烷、N-β(氨乙基)-γ-氨丙基三甲氧基硅烷、苯胺甲基三甲氧基硅烷、苯胺甲基三乙氧基硅烷、N-甲基γ-氨丙基三甲氧基硅烷、N-(正丁基)-γ-氨丙基三甲氧基硅烷、N-(环已基)-γ-氨丙基三甲氧基硅烷等。Examples of silane coupling agents containing terminal primary or secondary amino groups in the present invention include, but are not limited to, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropylmethyl Dimethoxysilane, γ-aminopropylmethyldiethoxysilane, γ-aminopropyldimethylmethoxysilane, γ-aminopropyldimethylethoxysilane, N-β(ammonia Ethyl)-γ-aminopropyltrimethoxysilane, anilinomethyltrimethoxysilane, anilinomethyltriethoxysilane, N-methylγ-aminopropyltrimethoxysilane, N-(n-butyl base)-γ-aminopropyltrimethoxysilane, N-(cyclohexyl)-γ-aminopropyltrimethoxysilane, etc.
本发明所述含端环氧基的硅烷偶联剂包括但不限于γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基甲基二甲氧基硅烷或γ-(2,3-环氧丙氧)丙基甲基二乙氧基硅烷等。The silane coupling agent containing epoxy group in the present invention includes but not limited to γ-(2,3-epoxypropoxy)propyltrimethoxysilane, γ-(2,3-epoxypropoxy)propyl Triethoxysilane, γ-(2,3-Glycidoxy)propylmethyldimethoxysilane or γ-(2,3-Glycidoxy)propylmethyldiethoxysilane Wait.
本发明所述的硅烷偶联剂优选自γ-巯丙基三甲氧基烷、γ-巯丙基三乙氧基硅烷、γ-氨丙基三甲氧基硅烷、N-β(氨乙基)-γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、苯胺甲基三甲氧基硅烷、苯胺甲基三乙氧基硅烷、N-甲基γ-氨丙基三甲氧基硅烷、N-(正丁基)-γ-氨丙基三甲氧基硅烷和N-(环已基)-γ-氨丙基三甲氧基硅烷中的一种或多种。The silane coupling agent of the present invention is preferably selected from γ-mercaptopropyl trimethoxy alkane, γ-mercaptopropyl triethoxysilane, γ-aminopropyl trimethoxysilane, N-β (aminoethyl) -γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, anilinomethyltrimethoxysilane, anilinomethyltriethoxysilane, N-methylγ-aminopropyltrimethoxy One or more of N-(n-butyl)-γ-aminopropyltrimethoxysilane and N-(cyclohexyl)-γ-aminopropyltrimethoxysilane.
本发明还提供一种制备所述硅烷改性聚氨酯树脂的方法,包括以下步骤:The present invention also provides a method for preparing the silane-modified polyurethane resin, comprising the following steps:
按照比例,Following the ratio,
(1)将组分(b)与(a)多异氰酸酯反应制备预聚体;(1) react component (b) with (a) polyisocyanate to prepare prepolymer;
(2)步骤(1)所得预聚体与(c)硅烷偶联剂反应,得到部分由硅烷氧基封端预聚体;(2) The prepolymer obtained in step (1) is reacted with (c) a silane coupling agent to obtain a part of the prepolymer terminated by siloxy groups;
(3)步骤(2)所得部分由硅烷氧基封端预聚体与组分(d)反应,制得所述硅烷改性聚氨酯树脂。(3) The part obtained in step (2) reacts the silaneoxy-terminated prepolymer with component (d) to prepare the silane-modified polyurethane resin.
本发明所述步骤(2)中预聚体中所含的NCO基团与(c)硅烷偶联剂所含的NCO反应性基团的摩尔比为1:0.1~0.8,优选1:0.3~0.7。The molar ratio of the NCO group contained in the prepolymer in step (2) of the present invention to the NCO reactive group contained in (c) silane coupling agent is 1:0.1~0.8, preferably 1:0.3~ 0.7.
本发明所述的方法中可以任选的使用催化聚氨酯反应的催化剂和任选的溶剂。如果使用溶剂,最终反应完成后,采用本领域公知的方法将溶剂脱除。A catalyst for catalyzing the polyurethane reaction and optionally a solvent may optionally be used in the process of the present invention. Solvents, if used, are removed after the final reaction is complete using methods known in the art.
本发明所述催化剂包括叔胺类催化剂和有机金属类催化剂中的一种或多种。The catalyst in the present invention includes one or more of tertiary amine catalysts and organometallic catalysts.
本发明所述的叔胺类催化剂包括五甲基二乙烯三胺、五甲基二亚丙基三胺、N-甲基咪唑、1,2-二甲基咪唑、N,N-二甲基环己胺、N-甲基二环己胺、三乙烯二胺、N-甲基吗啉、N-乙基吗啉、N-环己基吗啉、三乙胺、三丁胺、1,4-二甲基哌嗪、N,N-二甲基苄胺、N,N-二甲基(十六烷基)胺、二(二甲基氨乙基)醚、N,N,N’,N’-四甲基乙二胺、N,N,N’,N’-四甲基丙二胺、N,N,N’,N’-四甲基丁二胺、N,N,N’,N’-四甲基己二胺、N,N,N’,N’-四甲基二氨基二环己基甲烷、三乙醇胺、三异丙醇胺、三(二甲氨基丙基)胺、N-甲基二乙醇胺、N-乙基二乙醇胺、二甲氨基乙氧基乙醇、三甲基羟乙基丙二胺、三甲基羟乙基乙二胺和二甲基乙醇胺中的一种或多种;优选三乙烯二胺、二(二甲基氨乙基)醚、N,N-二甲基环己胺、五甲基二乙烯三胺、五甲基二亚丙基三胺、N-甲基二环己胺、N,N,N’,N’-四甲基己二胺、N,N,N’,N’-四甲基丙二胺、三(二甲氨基丙基)胺、N,N-二甲基苄胺、N,N-二甲基(十六烷基)胺、二甲基乙醇胺、二甲氨基乙氧基乙醇、三甲基羟乙基丙二胺、三甲基羟乙基乙二胺、N-甲基吗啉、N-乙基吗啉和三乙胺中的一种或多种。The tertiary amine catalysts described in the present invention include pentamethyldiethylenetriamine, pentamethyldipropylenetriamine, N-methylimidazole, 1,2-dimethylimidazole, N,N-dimethyl Cyclohexylamine, N-methyldicyclohexylamine, triethylenediamine, N-methylmorpholine, N-ethylmorpholine, N-cyclohexylmorpholine, triethylamine, tributylamine, 1,4 -Dimethylpiperazine, N,N-dimethylbenzylamine, N,N-dimethyl(hexadecyl)amine, bis(dimethylaminoethyl)ether, N,N,N', N'-Tetramethylethylenediamine, N,N,N',N'-Tetramethylpropylenediamine, N,N,N',N'-Tetramethylbutylenediamine, N,N,N' ,N'-tetramethylhexamethylenediamine, N,N,N',N'-tetramethyldiaminodicyclohexylmethane, triethanolamine, triisopropanolamine, tris(dimethylaminopropyl)amine, One of N-methyldiethanolamine, N-ethyldiethanolamine, dimethylaminoethoxyethanol, trimethylhydroxyethylpropylenediamine, trimethylhydroxyethylethylenediamine and dimethylethanolamine or more; preferably triethylenediamine, bis(dimethylaminoethyl)ether, N,N-dimethylcyclohexylamine, pentamethyldiethylenetriamine, pentamethyldipropylenetriamine, N-methyldicyclohexylamine, N,N,N',N'-tetramethylhexamethylenediamine, N,N,N',N'-tetramethylpropylenediamine, tris(dimethylaminopropyl )amine, N,N-dimethylbenzylamine, N,N-dimethyl(hexadecyl)amine, dimethylethanolamine, dimethylaminoethoxyethanol, trimethylhydroxyethylpropylenediamine , one or more of trimethylhydroxyethylethylenediamine, N-methylmorpholine, N-ethylmorpholine and triethylamine.
本发明所述的有机金属类催化剂,如有机钾化合物,有机锡化合物,如有机羧酸的锡(Ⅱ)盐,如二乙酸锡(Ⅱ)、二辛酸锡(Ⅱ)、二(乙基)己酸锡(Ⅱ)和二月桂酸锡(Ⅱ),以及有机羧酸的二烷基锡(Ⅳ)盐,如二乙酸二丁基锡、二月桂酸二丁基锡、马来酸二丁基锡和二乙酸二辛基锡。很适用的其它化合物是二烷基锡(Ⅳ)巯基化合物,如二月桂基锡(Ⅳ)二硫醇盐,以及通式R2Sn(SR′-O-CO-R″)2或R2Sn(SR′-CO-OR″)2的化合物,式中R为至少有8个碳原子的烷基,R′为至少有2个碳原子的烷基,R″为至少有4个碳原子的烷基。Organometallic catalysts of the present invention, such as organic potassium compounds, organic tin compounds, such as tin (II) salts of organic carboxylic acids, such as tin (II) diacetate, tin (II) dioctoate, di(ethyl) Tin(II) hexanoate and tin(II) dilaurate, and dialkyltin(IV) salts of organic carboxylic acids, such as dibutyltin diacetate, dibutyltin dilaurate, dibutyltin maleate and diacetate diacetate Octyl tin. Other compounds which are very suitable are dialkyltin(IV) mercapto compounds, such as dilauryltin(IV) dithiolate, and the general formula R 2 Sn(SR'-O-CO-R") 2 or R 2 Compounds of Sn(SR'-CO-OR") 2 , where R is an alkyl group having at least 8 carbon atoms, R' is an alkyl group having at least 2 carbon atoms, and R" is an alkyl group having at least 4 carbon atoms of alkyl.
这类催化剂的例子如在DD-A-218668中公开的催化剂是:二辛基锡-二(2-乙基己酸硫代乙二醇酯)、二辛基锡-二(月桂酸硫代乙二醇酯)、二辛基锡-二(硫羟酸根合乙酸2-乙基己基酯)、二辛基锡-二(硫羟酸根合乙酸己酯)和二辛基锡-二(硫羟酸根合乙酸月桂酯)。很适用的其他催化剂是如DD-A-255535中公开的通式(R3Sn)2O、R2SnS、(R3Sn)2S、R2Sn、(SR′)2或RSn(SR′)3的有锡-氧或锡-硫键的有机锡化合物,式中R和R′为有4~8个碳原子(在R情况下)和4~12个碳原子(在R′的情况下),R′也可为-R″COO R″或-R″COOR,其中R″为有1~6个碳原子的烷基,R为有4~12个碳原子的亚烷基。可提及的例子是:二(三丁基锡)氧化物、二丁基锡硫化物、二辛基锡硫化物、二(三丁基锡)硫化物、二丁基锡-(硫代甘醇酸2-乙基己酯)、二辛基锡-二(硫代甘醇酸2-乙基己酯)、辛基锡-三(硫代甘醇酸2-乙基己酯)、二辛基锡-二(2-乙基己酸硫代乙二醇酯)和二丁基锡-二(月桂酸硫代乙二醇酯)。Examples of such catalysts as disclosed in DD-A-218668 are: dioctyltin-bis(2-ethylhexanoic acid thioethylene glycol ester), dioctyltin-bis(lauric acid thioethylene glycol ester) ), dioctyltin-bis(2-ethylhexyl thiolate acetate), dioctyltin-bis(hexyl thiolate acetate), and dioctyltin-bis(lauryl thiolate acetate). Other catalysts which are very suitable are the general formula (R 3 Sn) 2 O, R 2 SnS, (R 3 Sn) 2 S, R 2 Sn, (SR') 2 or RSn(SR') as disclosed in DD-A-255535 ') 3 organotin compounds having tin-oxygen or tin-sulfur bonds, where R and R' are 4 to 8 carbon atoms (in the case of R) and 4 to 12 carbon atoms (in the case of R' case), R' can also be -R"COOR" or -R"COOR, wherein R" is an alkyl group having 1 to 6 carbon atoms, and R is an alkylene group having 4 to 12 carbon atoms. Examples that may be mentioned are: bis(tributyltin) oxide, dibutyltin sulfide, dioctyltin sulfide, bis(tributyltin) sulfide, dibutyltin-(2-ethylhexylthioglycolate), Dioctyltin-bis(2-ethylhexylthioglycolate), Octyltin-tris(2-ethylhexylthioglycolate), Dioctyltin-bis(2-ethylhexylthioglycolate) alcohol esters) and dibutyltin-di(thioethylene glycol laurate).
合适的有机钾化合物的例子包括但不限于异辛酸钾、醋酸钾、油酸钾等。Examples of suitable organic potassium compounds include, but are not limited to, potassium isooctanoate, potassium acetate, potassium oleate, and the like.
合适的有机金属类催化剂的例子还可以是其它有机金属化合物,如钛酸四丁酯、异辛酸锌等。Examples of suitable organometallic catalysts may also be other organometallic compounds, such as tetrabutyl titanate, zinc isooctanoate, and the like.
有机金属化合物可单独用作催化剂或以催化剂组合物的形式使用。The organometallic compounds can be used as catalysts alone or in the form of catalyst compositions.
本发明所述的有机金属类催化剂优选包括异辛酸钾、醋酸钾、二月桂酸二丁基锡、钛酸四丁酯、异辛酸锌、辛酸亚锡和油酸钾中的一种或多种。The organometallic catalyst described in the present invention preferably includes one or more of potassium isooctanoate, potassium acetate, dibutyltin dilaurate, tetrabutyl titanate, zinc isooctanoate, stannous octoate and potassium oleate.
所有通常在聚氨酯化学中使用的溶剂均可作为上述溶剂使用。特别是酯、酮、卤代烃化合物、链烷烃、链烯烃和芳烃化合物。这些溶剂的例子是如二氯甲烷、三氯乙烯、甲苯、二甲苯、乙酸丁酯、乙酸戊酯、乙酸异丁酯、甲基异丁基酮、乙酸甲氧基丁酯、环己烷、环己烯酮、二氯代苯、二乙基酮、二异丁基酮、二氧六环、乙酸乙酯、乙二醇单丁基醚乙酸酯、乙二醇单乙基乙酸酯、乙酸2-乙基己基酯、乙二醇二醋酸酯、庚烷、己烷、乙酸异丁基酯、异辛烷、乙酸异丙基酯、丙酮、甲乙酮、四氢呋喃或四氯乙烯等中的一种或多种。All solvents customarily used in polyurethane chemistry can be used as the solvents mentioned above. Especially esters, ketones, halogenated hydrocarbon compounds, paraffins, alkenes and aromatic compounds. Examples of such solvents are methylene chloride, trichloroethylene, toluene, xylene, butyl acetate, amyl acetate, isobutyl acetate, methyl isobutyl ketone, methoxybutyl acetate, cyclohexane, Cyclohexenone, Dichlorobenzene, Diethyl Ketone, Diisobutyl Ketone, Dioxane, Ethyl Acetate, Ethylene Glycol Monobutyl Ether Acetate, Ethylene Glycol Monoethyl Acetate , 2-ethylhexyl acetate, ethylene glycol diacetate, heptane, hexane, isobutyl acetate, isooctane, isopropyl acetate, acetone, methyl ethyl ketone, tetrahydrofuran or tetrachloroethylene, etc. one or more.
在特定应用中,考虑硅烷改性聚氨酯树脂的粘度过大,可以将步骤(1)~(2)得到的部分由硅烷氧基封端预聚体作为A组分,将(d)组分作为B组分,将A组分和B组分单独储存,以双组份形式进行使用。所述A组分、B组分中可以加入本领域公知的任选的助剂。所述助剂包括但不限于填料、增塑剂等,所述填料的例子包括石棉粉、硅胶粉、酚醛树脂、瓷粉、二氧化钛、氧化铝粉、石墨粉、高岭土粉、二硫化铝粉、碳黑、白碳黑、有机膨润土、聚酰胺、活性钙、滑石粉等;所述增塑剂的例子包括邻苯二甲酸二异辛酯、邻苯二甲酸二辛酯、邻苯二甲酸二丁酯、邻苯二甲酸苄酯、邻苯二甲酸二异壬酯、邻苯二甲酸二异癸酯、2,2,4-三甲基-1,3-戊二醇双异丁酸酯、乙酰柠檬酸三正丁酯、1,2-环己二酸二异壬酯等;还可以将所述的催化剂作为固化促进剂添加到A或B组分中。In a specific application, considering that the viscosity of the silane-modified polyurethane resin is too high, the part of the silaneoxy-terminated prepolymer obtained in steps (1) to (2) can be used as the A component, and the (d) component can be used as the For component B, store components A and B separately and use them in two-component form. Optional additives known in the art can be added to the A component and the B component. Said auxiliary agent includes but not limited to filler, plasticizer etc., the example of said filler includes asbestos powder, silica gel powder, phenolic resin, porcelain powder, titanium dioxide, alumina powder, graphite powder, kaolin powder, aluminum disulfide powder, Carbon black, white carbon black, organic bentonite, polyamide, active calcium, talcum powder, etc.; Examples of the plasticizer include diisooctyl phthalate, dioctyl phthalate, di Butyl ester, benzyl phthalate, diisononyl phthalate, diisodecyl phthalate, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate , acetyl tri-n-butyl citrate, 1,2-diisononyl cyclohexanedioate, etc.; the catalyst can also be added to A or B component as a curing accelerator.
本发明所述的硅烷改性聚氨酯树脂能够耐烃类介质,超过GB/T 539-2008要求,增重率<30%、增厚率0~20%。The silane-modified polyurethane resin of the present invention is resistant to hydrocarbon medium, exceeds the requirements of GB/T 539-2008, has a weight gain rate of <30%, and a thickness increase rate of 0-20%.
本发明所述烃类介质包括石油深加工产品,如汽油、煤油、柴油、润滑油、沥青、各种溶剂油等。The hydrocarbon medium in the present invention includes petroleum deep-processing products, such as gasoline, kerosene, diesel oil, lubricating oil, asphalt, various solvent oils, and the like.
本发明所述的硅烷改性聚氨酯树脂,利用多种聚合物材料的自身优势进行了有机组合,实现了功能上的多样性和复杂性,特别是在主链和/或侧链上引入一定比例的聚(甲基)丙烯酸酯使材料耐烃类介质性能得到了改善;另外,当树脂材料的主链以及侧链都引入聚(甲基)丙烯酸酯,其耐烃类介质性能以及耐候性能得到极大改善;本发明所用原料易得,合成工艺简单,不易发生不可控的反应;并且能够通过简单的配比调整或投料顺序的改变实现材料特性上的广泛可调。The silane-modified polyurethane resin of the present invention utilizes the self-advantages of a variety of polymer materials to organically combine to realize functional diversity and complexity, especially to introduce a certain proportion on the main chain and/or side chain The poly(meth)acrylate improves the hydrocarbon medium resistance of the material; in addition, when the main chain and side chain of the resin material are introduced into poly(meth)acrylate, its hydrocarbon medium resistance and weather resistance are improved. It is greatly improved; the raw materials used in the present invention are easy to obtain, the synthesis process is simple, and uncontrollable reactions are not easy to occur; and the material properties can be widely adjusted through simple adjustment of proportion or change of feeding sequence.
具体实施方式detailed description
增厚率、增重率参考GB3912-1983,力学性能测试参考GB/T 528-2009。Refer to GB3912-1983 for thickness increase rate and weight gain rate, and GB/T 528-2009 for mechanical performance test.
实施例一Embodiment one
硅烷改性聚氨酯预聚体的制备:将400g数均分子量为2000的2056(万华化学)和133.2g IPDI加入到5L三颈烧瓶中,边搅拌边预热到50-60℃,加入0.1g辛酸亚锡催化剂后于60℃反应2h,然后加入117.6gγ-巯丙基三甲氧基硅烷继续反应1h,制得硅烷改性聚氨酯预聚体。The preparation of silane modified polyurethane prepolymer: 400g number average molecular weight is 2000 Add 2056 (Wanhua Chemical) and 133.2g IPDI into a 5L three-necked flask, preheat to 50-60°C while stirring, add 0.1g stannous octoate catalyst and react at 60°C for 2 hours, then add 117.6g γ-mercaptopropane Trimethoxysilane continued to react for 1 h to obtain a silane-modified polyurethane prepolymer.
之后在向体系中加入的聚甲基丙烯酸酯(官能度=5.4;数均分子量=9300g/mol;玻璃化转变温度=-5℃;甲基丙烯酸甲酯/苯乙烯/丙烯酸丁酯/甲基丙烯酸羟乙酯摩尔比=1:0.3:2:1.3采用自由基聚合制备)344.4g与N,N-二甲基甲酰胺2L的混合溶液,反应2h后,真空加热脱除溶剂。After that, the polymethacrylate (functionality=5.4; number average molecular weight=9300g/mol; glass transition temperature=-5°C; methyl methacrylate/styrene/butyl acrylate/methyl methacrylate) added to the system The molar ratio of hydroxyethyl acrylate = 1:0.3:2:1.3 (prepared by free radical polymerization) 344.4g and N,N-dimethylformamide 2L mixed solution, reacted for 2 hours, and heated in vacuum to remove the solvent.
将上述硅烷改性聚氨酯浇注成2mm厚的膜,在温度23℃,湿度50%的条件下,固化21天,得到无气泡的均质膜。表干时间为3h,实干时间13h。膜的拉伸强度为15MPa,断裂伸长率为411%;美国标准试验油(IRM903)浸泡72h后,增厚率=5%,增重率=7%,拉伸强度13MPa,断裂伸长率452%。The above-mentioned silane-modified polyurethane was cast into a film with a thickness of 2 mm, and cured for 21 days at a temperature of 23° C. and a humidity of 50%, to obtain a homogeneous film without bubbles. Surface dry time is 3 hours, hard work time is 13 hours. The tensile strength of the film is 15MPa, and the elongation at break is 411%; after soaking in American standard test oil (IRM903) for 72h, the thickening rate=5%, the weight gain=7%, the tensile strength is 13MPa, and the elongation at break 452%.
实施例二Embodiment two
硅烷改性聚氨酯预聚体的制备:将200g聚碳酸酯多元醇(旭化成;T5651,数均分子量为1000g/mol,官能度=2)、200g聚甲基丙烯酸酯(官能度=2.1;数均分子量=2000,玻璃化转变温度=-23℃;甲基丙烯酸甲酯/丙烯酸异辛酯/甲基丙烯酸羟乙酯摩尔比=1:2.7:1.2采用自由基聚合制备)和116.7g TDI加入到3L三颈烧瓶中,边搅拌边预热50-60℃,加入0.1g辛酸亚锡催化剂后于60℃反应2h,然后加入158g苯胺甲基三乙氧基硅烷继续反应1h,制得硅烷改性聚氨酯预聚体。Preparation of silane-modified polyurethane prepolymer: 200g polycarbonate polyol (Asahi Kasei; T5651, number average molecular weight is 1000g/mol, functionality=2), 200g polymethacrylate (functionality=2.1; number average Molecular weight=2000, glass transition temperature=-23°C; methyl methacrylate/isooctyl acrylate/hydroxyethyl methacrylate molar ratio=1:2.7:1.2 prepared by free radical polymerization) and 116.7g TDI was added to In a 3L three-necked flask, preheat 50-60°C while stirring, add 0.1g of stannous octoate catalyst and react at 60°C for 2h, then add 158g of anilinomethyltriethoxysilane and continue the reaction for 1h to obtain silane-modified Polyurethane prepolymers.
之后在向体系中加入400g聚醚多元醇(高桥石化;GEP-828,数均分子量6000,官能度=3)和丙酮200mL,继续反应5h。After that, 400 g of polyether polyol (Gaoqiao Petrochemical; GEP-828, number average molecular weight 6000, functionality=3) and 200 mL of acetone were added to the system, and the reaction was continued for 5 h.
将上述硅烷改性聚氨酯浇注成2mm厚的膜,在温度23℃,湿度50%的条件下,固化7天,得到无气泡的均质膜。表干时间为5h,实干时间20h。膜的拉伸强度为5.2MPa,断裂伸长率为370%;美国标准试验油(IRM903)浸泡72h后,增厚率=4%,增重率=5%,拉伸强度2.9MPa,断裂伸长率390%。The above-mentioned silane-modified polyurethane was cast into a film with a thickness of 2 mm, and cured for 7 days at a temperature of 23° C. and a humidity of 50%, to obtain a homogeneous film without bubbles. The surface dry time is 5h, and the hard dry time is 20h. The tensile strength of the film is 5.2MPa, and the elongation at break is 370%; after soaking in American standard test oil (IRM903) for 72h, the thickening rate=4%, the weight gain=5%, the tensile strength is 2.9MPa, and the elongation at break The length is 390%.
实施例三Embodiment three
硅烷改性聚氨酯预聚体的制备:将400g聚甲基丙烯酸酯(官能度=2.1;数均分子量=4000g/mol,玻璃化转变温度=-8℃;甲基丙烯酸甲酯/丙烯酸异辛酯/丙烯酸丁酯/甲基丙烯酸羟乙酯摩尔比=1:1.3:1.8:1采用自由基聚合制备)与和150gMDI加入到5L三颈烧瓶中,边搅拌边预热到50-60℃,加入0.1g新癸酸锡催化剂后于60℃反应2h,然后加入165g环己胺甲基三乙氧基硅烷继续反应1h,制得硅烷改性聚氨酯预聚体。Preparation of silane-modified polyurethane prepolymer: 400g polymethacrylate (functionality=2.1; number average molecular weight=4000g/mol, glass transition temperature=-8°C; methyl methacrylate/isooctyl acrylate /butyl acrylate/hydroxyethyl methacrylate molar ratio=1:1.3:1.8:1 prepared by free radical polymerization) and 150gMDI into a 5L three-necked flask, preheated to 50-60°C while stirring, added 0.1 g of tin neodecanoate catalyst was reacted at 60°C for 2 h, and then 165 g of cyclohexylaminomethyltriethoxysilane was added to continue the reaction for 1 h to obtain a silane-modified polyurethane prepolymer.
之后在向体系中加入1600g聚甲基丙烯酸酯(官能度=5;数均分子量=20000g/mol;玻璃化转变温度=-17℃;甲基丙烯酸乙酯/丙烯酸丁酯/丙烯酸异辛酯/甲基丙烯酸羟乙酯摩尔比=1:1.5:1.3:1.3采用原子转移自由基聚合制备)和N,N-二甲基甲酰胺2L的溶液,反应2h后,真空加热脱除溶剂。Then add 1600g polymethacrylate (functionality=5; number average molecular weight=20000g/mol; glass transition temperature=-17°C; ethyl methacrylate/butyl acrylate/isooctyl acrylate/ The molar ratio of hydroxyethyl methacrylate = 1:1.5:1.3:1.3 (prepared by atom transfer radical polymerization) and N,N-dimethylformamide 2L solution, reacted for 2 hours, and heated in vacuum to remove the solvent.
将上述硅烷改性聚氨酯浇注成2mm厚的膜,在温度25℃,湿度50%的条件下,固化7天,得到无气泡的均质膜。表干时间为5h,实干时间20h。膜的拉伸强度为4.9MPa,断裂伸长率为479%;美国标准试验油(IRM903)浸泡72h后,增厚率=3%,增重率=3%,拉伸强度4.8MPa,断裂伸长率512%。The above-mentioned silane-modified polyurethane was cast into a film with a thickness of 2 mm, and cured for 7 days at a temperature of 25° C. and a humidity of 50%, to obtain a homogeneous film without bubbles. The surface dry time is 5h, and the hard dry time is 20h. The tensile strength of the film is 4.9MPa, and the elongation at break is 479%; after soaking in American standard test oil (IRM903) for 72h, the thickening rate=3%, the weight gain=3%, the tensile strength is 4.8MPa, and the elongation at break is 479%. The length is 512%.
实施例四Embodiment four
硅烷改性聚氨酯预聚体的制备:将200g数均分子量为1000的聚酯二元醇(PN-110)和126g 1,5-萘二异氰酸酯加入到5L三颈烧瓶中,边搅拌边预热到50-60℃,加入0.1g辛酸亚锡催化剂后于60℃反应2h,然后加入89.5gγ-氨丙基三甲氧基硅烷继续反应1h,制得硅烷改性聚氨酯预聚体。The preparation of silane-modified polyurethane prepolymer: the polyester diol ( PN-110) and 126g of 1,5-naphthalene diisocyanate were added to a 5L three-necked flask, preheated to 50-60°C while stirring, added 0.1g of stannous octoate catalyst and reacted at 60°C for 2h, then added 89.5gγ -Aminopropyltrimethoxysilane continued to react for 1 hour to obtain a silane-modified polyurethane prepolymer.
之后在向体系中加入聚甲基丙烯酸酯(官能度=5.4;数均分子量=9300g/mol;玻璃化转变温度=-6℃;甲基丙烯酸甲酯/丙烯酸丁酯/甲基丙烯酸羟乙酯摩尔比=1:2:1.3采用自由基聚合制备)516.7g与N,N-二甲基甲酰胺3L的混合溶液,反应2h后,真空加热脱除溶剂。Then add polymethacrylate (functionality=5.4; number average molecular weight=9300g/mol; glass transition temperature=-6°C; methyl methacrylate/butyl acrylate/hydroxyethyl methacrylate to the system) Molar ratio = 1:2:1.3 (prepared by free radical polymerization) 516.7g and N,N-dimethylformamide 3L mixed solution, reacted for 2h, then heated in vacuum to remove the solvent.
将上述硅烷改性聚氨酯浇注成2mm厚的膜,在温度23℃,湿度50%的条件下,固化21天,得到无气泡的均质膜。表干时间为3h,实干时间13h。膜的拉伸强度为25MPa,断裂伸长率为394%;美国标准试验油(IRM903)浸泡72h后,增厚率=4%,增重率=6%,拉伸强度23MPa,断裂伸长率352%。The above-mentioned silane-modified polyurethane was cast into a film with a thickness of 2 mm, and cured for 21 days at a temperature of 23° C. and a humidity of 50%, to obtain a homogeneous film without bubbles. Surface dry time is 3 hours, hard work time is 13 hours. The tensile strength of the film is 25MPa, and the elongation at break is 394%; after soaking in American standard test oil (IRM903) for 72h, the thickening rate=4%, the weight gain=6%, the tensile strength is 23MPa, and the elongation at break 352%.
对比例comparative example
硅烷改性聚氨酯预聚体的制备:将200g数均分子量为1000的聚碳酸酯多元醇(旭化成;T5651,数均分子量为1000g/mol,官能度=2)和150gMDI加入到5L三颈烧瓶中,边搅拌边预热到50-60℃,加入0.1g辛酸亚锡催化剂后于60℃反应2h,然后加入110g苯胺甲基三乙氧基硅烷继续反应1h,制得硅烷改性聚氨酯预聚体。Preparation of silane-modified polyurethane prepolymer: 200g number average molecular weight is 1000 polycarbonate polyols (Asahi Kasei; T5651, number average molecular weight is 1000g/mol, functionality=2) and 150gMDI are added in the 5L three-necked flask , preheated to 50-60°C while stirring, added 0.1g of stannous octoate catalyst and reacted at 60°C for 2h, then added 110g of anilinomethyltriethoxysilane and continued to react for 1h to obtain a silane-modified polyurethane prepolymer .
之后在向体系中加入650g3135(数均分子量为5000g/mol,官能度=3)与N,N-二甲基甲酰胺2L的混合溶液,反应2h后,真空加热脱除溶剂。Then add 650g to the system A mixed solution of 3135 (number-average molecular weight: 5000g/mol, functionality=3) and N,N-dimethylformamide 2L, reacted for 2h, then heated in vacuum to remove the solvent.
将上述硅烷改性聚氨酯浇注成2mm厚的膜,在温度23℃,湿度50%的条件下,固化21天,得到无气泡的均质膜。表干时间为2.5h,实干时间12h。膜的拉伸强度为13MPa,断裂伸长率为611%;美国标准试验油(IRM903)浸泡72h后,增厚率=50%,增重率=57%,拉伸强度3MPa,断裂伸长率60%。The above-mentioned silane-modified polyurethane was cast into a film with a thickness of 2 mm, and cured for 21 days at a temperature of 23° C. and a humidity of 50%, to obtain a homogeneous film without bubbles. Surface dry time is 2.5h, hard dry time is 12h. The tensile strength of the film is 13MPa, and the elongation at break is 611%; after soaking in American standard test oil (IRM903) for 72h, the thickening rate=50%, the weight gain=57%, the tensile strength is 3MPa, and the elongation at break 60%.
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