CN106486363A - Group III-nitride enhancement mode HEMT based on p-type layer and preparation method thereof - Google Patents
Group III-nitride enhancement mode HEMT based on p-type layer and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种基于p型层的III族氮化物增强型HEMT及其制备方法。所述HEMT包含主要由第一半、第二半导体层组成的异质结以及与所述异质结连接的源、栅和漏电极,该栅电极与势垒层之间还分布有能与第二半导体层形成异质结的第三半导体层;所述第三、第二半导体层之间还分布有刻蚀终止层,所述刻蚀终止层的组成材料比第三半导体层的组成材料具有更高刻蚀选择比,或者所述第二半导体层中与第三半导体层临近的区域的组成材料比第三半导体层的组成材料具有更高刻蚀选择比。藉由本发明的设计可以大幅降低p型栅技术的实施难度,并精确控制p型层的刻蚀深度,确保器件电学特性和芯片制作工艺的重复性、均匀性、稳定性,适用于大规模生产。
The invention discloses a group III nitride enhanced HEMT based on a p-type layer and a preparation method thereof. The HEMT includes a heterojunction mainly composed of the first half and the second semiconductor layer, and source, gate and drain electrodes connected to the heterojunction. The second semiconductor layer forms a third semiconductor layer of a heterojunction; an etch stop layer is also distributed between the third and second semiconductor layers, and the composition material of the etch stop layer is higher than that of the third semiconductor layer. Higher etching selectivity, or the composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has a higher etching selectivity than the composition material of the third semiconductor layer. The design of the present invention can greatly reduce the implementation difficulty of the p-type gate technology, and precisely control the etching depth of the p-type layer, ensuring the electrical characteristics of the device and the repeatability, uniformity and stability of the chip manufacturing process, and is suitable for mass production .
Description
技术领域technical field
本发明涉及一种HEMT器件的制备工艺,特别是一种利用刻蚀终止层的III族氮化物增强型HEMT的制备方法。The invention relates to a preparation process of a HEMT device, in particular to a preparation method of a Group III nitride enhanced HEMT using an etching stop layer.
背景技术Background technique
相比于传统的硅基MOSFET,基于AGaN/GaN异质结的高电子迁移率晶体管(HighElectron Mobility Transistor,HEMT)具有低导通电阻、高击穿电压、高开关频率等优势,因此能够在各类电力转换系统中作为核心器件使用,在节能减耗方面有重要的应用前景。然而,由于III族氮化物材料体系的极化效应,一般而言,基于AlGaN/GaN异质结的HEMT均是耗尽型(常开),该类型的器件应用于电路级系统中时,需要设计负极性栅极驱动电路,以实现对器件的开关控制,这极大增加了电路的复杂性与成本。此外,耗尽型器件在失效安全能力方面存在缺陷,因此,无法真正实现商业化应用。为解决该问题,基于p型栅技术制备增强型HEMT是一种可行的方案,参阅图1,即在传统HEMT外延结构基础上,在AlGaN势垒层(非故意掺杂n型)上外延生长p型层,从而在整个外延片范围内形成pn结,并进行选区刻蚀实现p型栅制备,从而耗尽p型栅下方的二维电子气。在选区刻蚀过程中,需要对非栅极的大面积区域进行刻蚀,但若不能有效控制刻蚀均匀性,极易导致局部区域内p型层可能过刻蚀(Over-etching),局部区域内则可能欠刻蚀(Under-etching),而两者最终均会导致器件栅源、栅漏之间区域的二维电子气浓度降低,并产生大量表面缺陷态,从而严重影响器件在工作时的导通电阻与动态特性。因此,基于选区刻蚀的p型栅技术要求对非栅极区域p型层的刻蚀深度精确可控,这极大增加了p型栅技术的难度,使得该技术的重复性(片与片之间)、均匀性(片内不同区域之间)、稳定性(不同轮工艺之间)均难以保证。Compared with traditional silicon-based MOSFETs, high electron mobility transistors (High Electron Mobility Transistors, HEMTs) based on AGaN/GaN heterojunctions have the advantages of low on-resistance, high breakdown voltage, and high switching frequency, so they can be used in various It is used as a core device in similar power conversion systems, and has important application prospects in energy saving and consumption reduction. However, due to the polarization effect of the III-nitride material system, generally speaking, HEMTs based on AlGaN/GaN heterojunctions are depletion mode (normally on). When this type of device is applied to a circuit-level system, it needs Designing a negative polarity gate drive circuit to realize switching control of the device greatly increases the complexity and cost of the circuit. In addition, depletion-mode devices are deficient in fail-safe capabilities, so they cannot be truly commercialized. To solve this problem, it is a feasible solution to prepare an enhanced HEMT based on p-type gate technology. Refer to Figure 1, that is, on the basis of the traditional HEMT epitaxial structure, epitaxial growth on the AlGaN barrier layer (unintentionally doped n-type) p-type layer, so as to form a pn junction in the whole epitaxial wafer, and carry out selective etching to realize the preparation of p-type gate, so as to deplete the two-dimensional electron gas under the p-type gate. In the selective etching process, it is necessary to etch a large area of the non-gate area, but if the etching uniformity cannot be effectively controlled, it is very easy to cause over-etching of the p-type layer in the local area, and local There may be under-etching in the region, and both of them will eventually lead to a decrease in the two-dimensional electron gas concentration in the region between the gate source and the gate drain of the device, and generate a large number of surface defect states, which will seriously affect the working of the device. When the on-resistance and dynamic characteristics. Therefore, the p-type gate technology based on selective etching requires precise and controllable etching depth of the p-type layer in the non-gate area, which greatly increases the difficulty of the p-type gate technology and makes the repeatability of the technology (piece to piece Between), uniformity (between different regions in the chip), and stability (between different rounds of processes) are difficult to guarantee.
发明内容Contents of the invention
本发明的主要目的在于提供一种III族氮化物增强型HEMT及其制备方法,以克服现有技术的不足。The main purpose of the present invention is to provide a III-nitride enhanced HEMT and its preparation method, so as to overcome the deficiencies of the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to realize the aforementioned object of the invention, the technical solutions adopted in the present invention include:
在一些实施例之中提供了一种基于p型层的III族氮化物增强型HEMT,包含主要由作为沟道层的第一半导体层和作为势垒层的第二半导体层组成的异质结以及与所述异质结连接的源电极、栅电极和漏电极,所述栅电极与势垒层之间还分布有能与第二半导体层形成异质结的第三半导体层;其中:In some embodiments there is provided a p-type layer based group III nitride enhanced HEMT comprising a heterojunction consisting essentially of a first semiconductor layer as a channel layer and a second semiconductor layer as a barrier layer And a source electrode, a gate electrode, and a drain electrode connected to the heterojunction, and a third semiconductor layer capable of forming a heterojunction with the second semiconductor layer is distributed between the gate electrode and the barrier layer; wherein:
所述第三半导体层与第二半导体层之间还分布有刻蚀终止层,并且,相对于选定刻蚀物质,所述刻蚀终止层的组成材料较之所述第三半导体层的组成材料具有更高耐刻蚀性能;An etch stop layer is also distributed between the third semiconductor layer and the second semiconductor layer, and, relative to the selected etching substance, the composition material of the etch stop layer is lower than the composition of the third semiconductor layer The material has higher etching resistance;
或者,相对于选定刻蚀物质,所述第二半导体层中与第三半导体层临近的区域的组成材料较之第三半导体层的组成材料具有更高耐刻蚀性能。Alternatively, relative to the selected etching substance, the composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has higher etching resistance than the composition material of the third semiconductor layer.
在一些较为优选的实施例中,所述刻蚀终止层或第二半导体层上还设有钝化层,所述钝化层包括至少由所述刻蚀终止层表层的局部区域或第二半导体层表层的局部区域与所述刻蚀物质反应而原位形成的自然钝化层。In some preferred embodiments, a passivation layer is further provided on the etching stop layer or the second semiconductor layer, and the passivation layer includes at least a partial area of the surface layer of the etching stop layer or the second semiconductor layer. A natural passivation layer formed in situ by the local area of the surface layer reacting with the etching substance.
在一些实施例中,还提供了一种制备基于p型层的III族氮化物增强型HEMT的方法,其包括:In some embodiments, there is also provided a method of preparing a p-type layer-based III-nitride-enhanced HEMT, which includes:
在衬底上依次生长形成作为沟道层的第一半导层体、作为势垒层的第二半导体层以及能与第二半导体层形成异质结的第三半导体层,其中,相对于选定刻蚀物质,所述第二半导体层中与第三半导体层临近的区域的组成材料较之第三半导体层的组成材料具有更高耐刻蚀性能,On the substrate, a first semiconductor layer body as a channel layer, a second semiconductor layer as a barrier layer, and a third semiconductor layer capable of forming a heterojunction with the second semiconductor layer are sequentially grown, wherein, relative to the selected A certain etching substance, the composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has higher etching resistance than the composition material of the third semiconductor layer,
或者,在衬底上依次生长形成作为沟道层的第一半导体层、作为势垒层的第二半导体层、刻蚀终止层和能与第二半导体层形成异质结的第三半导体层,其中,相对于选定刻蚀物质,所述刻蚀终止层的组成材料较之所述第三半导体层的组成材料具有更高耐刻蚀性能;Alternatively, the substrate is sequentially grown to form a first semiconductor layer as a channel layer, a second semiconductor layer as a barrier layer, an etching stop layer, and a third semiconductor layer capable of forming a heterojunction with the second semiconductor layer, Wherein, relative to the selected etching substance, the composition material of the etching stop layer has higher etching resistance than the composition material of the third semiconductor layer;
在所述第三半导体层上形成栅电极材料层,再在所述栅电极材料层上设置图形化掩膜,并对栅电极材料层和第三半导体层进行刻蚀,从而形成栅电极,且使第二半导体层或刻蚀终止层露出;forming a gate electrode material layer on the third semiconductor layer, setting a patterned mask on the gate electrode material layer, and etching the gate electrode material layer and the third semiconductor layer to form a gate electrode, and exposing the second semiconductor layer or the etch stop layer;
以及,在由前述步骤形成的器件上设置源电极和漏电极,从而获得所述HEMT。And, a source electrode and a drain electrode are provided on the device formed by the aforementioned steps, thereby obtaining the HEMT.
在一些较为优选的实施例中,所述制备方法还可包括:在所述栅电极材料层上设置图形化掩膜,并以选定刻蚀物质对第三半导体层进行刻蚀,直至所述刻蚀物质与第二半导体层表层的局部区域或刻蚀终止层表层的局部区域反应而原位形成自然钝化层后停止刻蚀。In some preferred embodiments, the preparation method may further include: setting a patterned mask on the gate electrode material layer, and etching the third semiconductor layer with a selected etching substance until the The etching substance reacts with a local area of the surface layer of the second semiconductor layer or a local area of the surface layer of the etching stop layer to form a natural passivation layer in situ, and then stop etching.
本发明通过在生长第三半导体层(例如p型层)之前,生长与该第三半导体层的组成材料之间具有较高刻蚀选择比的材料,并结合刻蚀技术,有效、可靠实现第三半导体层的刻蚀终止,从而精确控制第三半导体层刻蚀深度,最大程度保证非栅极区域的二维电子气不受到刻蚀工艺的影响,确保器件电学特性包括输出电流、动态特性等,极大降低p型栅技术的实施难度,确保器件电学芯片工艺的重复性、均匀性、稳定性,适用于大规模生产。尤其优选的,在刻蚀工艺作用下,半导体表面能够自然形成原位钝化层,该钝化层能够起到关键的保护作用,从而有效减小了由于后续钝化层沉积工艺而造成的表面损伤等问题以及由此带来的材料电学特性恶化(例如方阻变大、电流崩特效应显著)等问题。In the present invention, before growing the third semiconductor layer (such as a p-type layer), a material having a relatively high etching selectivity ratio to the constituent materials of the third semiconductor layer is grown, and combined with etching technology, the third semiconductor layer can be effectively and reliably realized. The etching of the third semiconductor layer is terminated, so as to accurately control the etching depth of the third semiconductor layer, to ensure that the two-dimensional electron gas in the non-gate area is not affected by the etching process to the greatest extent, and to ensure the electrical characteristics of the device including output current, dynamic characteristics, etc. , greatly reducing the implementation difficulty of p-type gate technology, ensuring the repeatability, uniformity and stability of the device electrical chip process, and suitable for mass production. Especially preferably, under the action of the etching process, an in-situ passivation layer can be naturally formed on the semiconductor surface, and the passivation layer can play a key protective role, thereby effectively reducing the surface damage caused by the subsequent passivation layer deposition process. Problems such as damage and the resulting deterioration of electrical properties of materials (such as increased square resistance and significant current collapse effect) and other issues.
附图说明Description of drawings
图1是现有技术中基于选区刻蚀技术制备p型栅增强型HEMT的原理图;FIG. 1 is a schematic diagram of the preparation of a p-type gate enhanced HEMT based on selective etching technology in the prior art;
图2是本发明实施例1中一种HEMT的外延结构示意图;2 is a schematic diagram of an epitaxial structure of a HEMT in Embodiment 1 of the present invention;
图3是于图1所示外延结构上形成刻蚀终止层的示意图;3 is a schematic diagram of forming an etching stop layer on the epitaxial structure shown in FIG. 1;
图4是于图3所示刻蚀终止层上形成p-GaN层的示意图;4 is a schematic diagram of forming a p-GaN layer on the etching stop layer shown in FIG. 3;
图5是对图4所示器件进行有源区隔离的示意图;Fig. 5 is a schematic diagram of active region isolation of the device shown in Fig. 4;
图6是在图5所示器件上形成栅电极金属层的示意图;6 is a schematic diagram of forming a gate electrode metal layer on the device shown in FIG. 5;
图7是图6所示器件经栅电极金属层及p-GaN层刻蚀后的示意图;FIG. 7 is a schematic diagram of the device shown in FIG. 6 after the gate electrode metal layer and the p-GaN layer are etched;
图8是在图7所示器件上形成钝化层的示意图;Fig. 8 is a schematic diagram of forming a passivation layer on the device shown in Fig. 7;
图9是图8所示器件的钝化层经开窗处理后的示意图;Fig. 9 is a schematic diagram of the passivation layer of the device shown in Fig. 8 after windowing;
图10是在图9所示器件上形成源、漏电极及场板的示意图;Fig. 10 is a schematic diagram of forming source, drain electrodes and field plates on the device shown in Fig. 9;
图11是实施例1所获HEMT的结构示意图;Fig. 11 is a schematic structural view of the HEMT obtained in Example 1;
图12a是本发明实施例2中一种HEMT的外延结构示意图;Fig. 12a is a schematic diagram of the epitaxial structure of a HEMT in Embodiment 2 of the present invention;
图12b是图12a所示外延结构中势垒层中Al组分的变化示意图;Fig. 12b is a schematic diagram of the change of Al composition in the barrier layer in the epitaxial structure shown in Fig. 12a;
图13是于图12a所示器件上形成p-GaN层的示意图;Fig. 13 is a schematic diagram of forming a p-GaN layer on the device shown in Fig. 12a;
图14是实施例2所获HEMT的结构示意图;Fig. 14 is a schematic structural view of the HEMT obtained in Example 2;
图15a是本发明实施例3中一种HEMT的外延结构示意图;Fig. 15a is a schematic diagram of an epitaxial structure of a HEMT in Embodiment 3 of the present invention;
图15b是图15a所示外延结构中势垒层中Al组分的变化示意图;Fig. 15b is a schematic diagram of the change of Al composition in the barrier layer in the epitaxial structure shown in Fig. 15a;
图16是于图15a所示器件上形成p-GaN层的示意图;Fig. 16 is a schematic diagram of forming a p-GaN layer on the device shown in Fig. 15a;
图17是实施例3所获HEMT的结构示意图;Figure 17 is a schematic structural view of the HEMT obtained in Example 3;
图18a是本发明实施例4中一种HEMT的外延结构示意图;Fig. 18a is a schematic diagram of the epitaxial structure of a HEMT in Embodiment 4 of the present invention;
图18b是图18a所示外延结构中势垒层中Al组分的变化示意图;Fig. 18b is a schematic diagram of the change of Al composition in the barrier layer in the epitaxial structure shown in Fig. 18a;
图19是于图18a所示器件上形成p-GaN层的示意图;Fig. 19 is a schematic diagram of forming a p-GaN layer on the device shown in Fig. 18a;
图20是实施例4所获HEMT的结构示意图。FIG. 20 is a schematic structural view of the HEMT obtained in Example 4.
具体实施方式detailed description
本发明的一个方面提供了一种基于p型层的III族氮化物增强型HEMT,包含主要由作为沟道层的第一半导体层和作为势垒层的第二半导体层组成的异质结以及与所述异质结连接的源电极、栅电极和漏电极,所述栅电极与势垒层之间还分布有能与第二半导体层形成异质结的第三半导体层。在一较为优选的实施案例中,所述第三半导体层与第二半导体层之间还分布有刻蚀终止层,所述刻蚀终止层的组成材料与所述第三半导体层之间具有较高刻蚀选择比。One aspect of the present invention provides a p-type layer-based Group III nitride enhanced HEMT comprising a heterojunction mainly composed of a first semiconductor layer as a channel layer and a second semiconductor layer as a barrier layer, and A source electrode, a gate electrode and a drain electrode connected to the heterojunction, and a third semiconductor layer capable of forming a heterojunction with the second semiconductor layer is distributed between the gate electrode and the barrier layer. In a more preferred embodiment, an etch stop layer is distributed between the third semiconductor layer and the second semiconductor layer, and the composition material of the etch stop layer has a relatively High etch selectivity.
亦即,对于选定刻蚀物质,所述刻蚀终止层的组成材料较之所述第三半导体层的组成材料具有更高耐刻蚀性能。That is, for the selected etching substance, the composition material of the etching stop layer has higher etching resistance than the composition material of the third semiconductor layer.
所述第二半导体层中与第三半导体层临近的区域的组成材料与第三半导体层的组成材料之间具有较高刻蚀选择比。The composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has a relatively high etching selectivity ratio to the composition material of the third semiconductor layer.
亦即,对于选定刻蚀物质,所述第二半导体层中与第三半导体层临近的区域的组成材料较之所述第三半导体层的组成材料具有更高耐刻蚀性能。That is, for the selected etching substance, the composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has higher etching resistance than the composition material of the third semiconductor layer.
在一些实施例中,于所述第三半导体层分布在栅电极下方,并位于所述栅电极在势垒层上的正投影内。In some embodiments, the third semiconductor layer is distributed under the gate electrode and located within the orthographic projection of the gate electrode on the barrier layer.
在一些较为优选的实施例中,所述刻蚀终止层或第二半导体层上还设有钝化层,所述钝化层包括至少由所述刻蚀终止层表层的局部区域或第二半导体层表层的局部区域与所述刻蚀物质反应而原位形成的自然钝化层,例如,氧化铝材质的自然钝化层等。In some preferred embodiments, a passivation layer is further provided on the etching stop layer or the second semiconductor layer, and the passivation layer includes at least a partial area of the surface layer of the etching stop layer or the second semiconductor layer. A natural passivation layer formed in situ by reacting with the etching substance in a local area of the surface layer, for example, a natural passivation layer made of aluminum oxide.
其中,所述势垒层的组成材料至少可选自但不限于AlxInyGazN(0<x≤1,0≤y≤1,x+y+z=1)。Wherein, the composition material of the barrier layer can be at least selected from but not limited to AlxInyGazN (0<x≤1, 0≤y≤1, x + y + z =1).
在一些实施例中,所述势垒层可以靠近第三半导体层的局部作为刻蚀终止层,并在保证二维电子气具有优良电学特性的前提下,其所含Al组分亦可以是外延生长z方向的各种函数。In some embodiments, the barrier layer can be used as an etching stop layer close to the third semiconductor layer, and on the premise of ensuring that the two-dimensional electron gas has excellent electrical properties, the Al component contained in it can also be epitaxial Grow various functions in the z direction.
在一些较为优选的实施例中,所述势垒层的组成材料选自AlxInyGazN(0<x≤1,0≤y≤1,(x+y+z)=1),其中沿着自第一半导体层指向第三半导体层的方向,x总体呈增大的趋势(其中某些层面可能保持不变或略有下降)。其增大方式可以是线性增长、台阶式增长、超晶格式增长、多层类超晶格结构式增长等等。In some preferred embodiments, the composition material of the barrier layer is selected from AlxInyGazN (0<x≤1, 0≤y≤1, ( x + y +z)=1), Wherein, along the direction from the first semiconductor layer to the third semiconductor layer, x generally shows an increasing trend (wherein some layers may remain unchanged or slightly decrease). The increase method can be linear growth, step growth, super crystal growth, multi-layer super lattice structure growth and so on.
其中,所述沟道层的组成材料至少可选用但不限于GaN、InGaN、AlGaN、AlInN或AlInGaN。Wherein, the composition material of the channel layer may at least be selected from but not limited to GaN, InGaN, AlGaN, AlInN or AlInGaN.
其中,所述第三半导体层的组成材料至少可选自但不限于p-GaN、p-AlGaN、p-AlInN、p-InGaN、p-AlInGaN。Wherein, the composition material of the third semiconductor layer may be at least selected from but not limited to p-GaN, p-AlGaN, p-AlInN, p-InGaN, p-AlInGaN.
其中,所述刻蚀终止层的组成材料至少可选自AlN、SiNx(0<x≤3)、AlxGa1-xN(0<x<1)等,但也可选自其他与第三半导体(例如p型层)之间具有较高刻蚀选择比的材料。Wherein, the composition material of the etching stop layer can be at least selected from AlN, SiNx (0<x≤3), AlxGa1 - xN (0<x<1), etc., but can also be selected from other A material with a relatively high etch selectivity between the third semiconductor (such as a p-type layer).
在一些实施例中,所述异质结还包括分布于第一半导体层和第二半导体层之间的插入层。In some embodiments, the heterojunction further includes an insertion layer distributed between the first semiconductor layer and the second semiconductor layer.
其中,所述插入层的组成材料至少可选用但不限于AlN、AlInN或AlInGaN。Wherein, the composition material of the insertion layer may at least be selected from but not limited to AlN, AlInN or AlInGaN.
在一些实施例中,所述钝化层还包括形成于所述自然钝化层上的SiNx层(0<x≤3)。In some embodiments, the passivation layer further includes a SiN x layer (0<x≦3) formed on the natural passivation layer.
其中,所述的选定刻蚀物质可以是干法刻蚀或湿法刻蚀中常用的各类物质,优选采用干法刻蚀工艺,例如IBE(Ion Beam Etch,离子束刻蚀)、ICP(Inductive Coupled Plasma,电感耦合等离子体)等。Wherein, the selected etching substance can be various substances commonly used in dry etching or wet etching, preferably using a dry etching process, such as IBE (Ion Beam Etch, ion beam etching), ICP (Inductive Coupled Plasma, inductively coupled plasma) and so on.
较为优选的,所述选定刻蚀物质可选自含有氧的刻蚀气体。More preferably, the selected etching substance can be selected from an etching gas containing oxygen.
在一些实施例中,所述HEMT还包括衬底,所述衬底与异质结之间还分布有缓冲层。In some embodiments, the HEMT further includes a substrate, and a buffer layer is distributed between the substrate and the heterojunction.
其中,所述衬底可以为蓝宝石、碳化硅、氮化镓、氮化铝等衬底,但不限于此。Wherein, the substrate may be a substrate such as sapphire, silicon carbide, gallium nitride, aluminum nitride, etc., but is not limited thereto.
其中,所述缓冲层的材质可以是业界习用的,例如可以为GaN、AlGaN等Wherein, the material of the buffer layer can be commonly used in the industry, such as GaN, AlGaN, etc.
其中,所述源电极、漏电极与所述HEMT的外延结构形成欧姆接触。Wherein, the source electrode and the drain electrode form ohmic contacts with the epitaxial structure of the HEMT.
另外,所述HEMT还具有场板结构。In addition, the HEMT also has a field plate structure.
前述源电极、漏电极、栅电极等的材质可以是业界习用的,例如可以是W、Ni、Au等。The materials of the aforementioned source electrode, drain electrode, gate electrode, etc. may be commonly used in the industry, for example, W, Ni, Au, etc. may be used.
本发明的一个方面还提供了一种基于p型层的III族氮化物增强型HEMT的制备方法,其包括:One aspect of the present invention also provides a method for preparing a group III nitride-enhanced HEMT based on a p-type layer, which includes:
在衬底上依次生长形成作为沟道层的第一半导层体、作为势垒层的第二半导体层以及能与第二半导体层形成异质结的第三半导体层,其中,相对于选定刻蚀物质,所述第二半导体层中与第三半导体层临近的区域的组成材料较之与第三半导体层的组成材料具有更高耐刻蚀性能,On the substrate, a first semiconductor layer body as a channel layer, a second semiconductor layer as a barrier layer, and a third semiconductor layer capable of forming a heterojunction with the second semiconductor layer are sequentially grown, wherein, relative to the selected A certain etching substance, the composition material of the region adjacent to the third semiconductor layer in the second semiconductor layer has higher etching resistance than the composition material of the third semiconductor layer,
或者,在衬底上依次生长形成作为沟道层的第一半导层体、作为势垒层的第二半导体层、刻蚀终止层和能与第二半导体层形成异质结的第三半导体层,其中,相对于选定刻蚀物质,所述刻蚀终止层的组成材料较之所述第三半导体层的组成材料具有更高耐刻蚀性能;Alternatively, the substrate is sequentially grown to form a first semiconductor layer as a channel layer, a second semiconductor layer as a barrier layer, an etching stop layer, and a third semiconductor capable of forming a heterojunction with the second semiconductor layer layer, wherein, relative to the selected etching substance, the composition material of the etching stop layer has higher etching resistance than the composition material of the third semiconductor layer;
在所述第三半导体层上形成栅电极材料层,再在所述栅电极材料层上设置图形化掩膜,并对栅电极材料层和第三半导体层进行刻蚀,从而形成栅电极,且使第二半导体层或刻蚀终止层露出;forming a gate electrode material layer on the third semiconductor layer, setting a patterned mask on the gate electrode material layer, and etching the gate electrode material layer and the third semiconductor layer to form a gate electrode, and exposing the second semiconductor layer or the etch stop layer;
以及,在由前述步骤形成的器件上设置源电极和漏电极,从而获得所述HEMT。And, a source electrode and a drain electrode are provided on the device formed by the aforementioned steps, thereby obtaining the HEMT.
在一些实施例中,所述制备方法还可包括:在所述栅电极材料层上设置图形化掩膜,并以选定刻蚀物质对第三半导体层进行刻蚀,直至所述刻蚀物质与第二半导体层表层的局部区域或刻蚀终止层表层的局部区域反应而原位形成自然钝化层后停止刻蚀。In some embodiments, the preparation method may further include: setting a patterned mask on the gate electrode material layer, and etching the third semiconductor layer with a selected etching substance until the etching substance The etching is stopped after reacting with a local area of the surface layer of the second semiconductor layer or a local area of the surface layer of the etching stop layer to form a natural passivation layer in situ.
其中,所述势垒层、沟道层、刻蚀终止层的组成材料等可如前文所示。Wherein, the constituent materials of the barrier layer, the channel layer, and the etch stop layer may be as described above.
较为优选的,所述制备方法还可包括:在形成栅电极后,于所获器件表面设置钝化层,并在所述钝化层上加工形成窗口区,之后在所述窗口区内设置源电极和漏电极,从而获得所述HEMT。More preferably, the preparation method may further include: after forming the gate electrode, disposing a passivation layer on the surface of the obtained device, processing and forming a window region on the passivation layer, and then disposing a source in the window region electrode and drain electrode, thereby obtaining the HEMT.
较为优选的,所述制备方法还可包括:在生长形成第三半导体层后,对所获器件的有源区进行隔离处理,之后再在第三半导体层上设置栅电极材料层。More preferably, the preparation method may further include: after growing and forming the third semiconductor layer, performing isolation treatment on the active region of the obtained device, and then disposing a gate electrode material layer on the third semiconductor layer.
在一些实施例中,所述制备方法还可包括:在第一半导体层和第二半导体层之间生长形成插入层。In some embodiments, the preparation method may further include: growing and forming an insertion layer between the first semiconductor layer and the second semiconductor layer.
在一些实施例中,所述制备方法还可包括:在衬底与异质结之间生长形成缓冲层。In some embodiments, the preparation method may further include: growing and forming a buffer layer between the substrate and the heterojunction.
本发明针对现有p型栅技术,在材料外延层面通过外延生长刻蚀终止层,有效解决芯片工艺中p型层的精确刻蚀、刻蚀损伤等问题,对增强型HEMT有源区进行有效保护,提高增强型HEMT器件性能。在此基础上,结合合适的刻蚀工艺,在刻蚀工艺中原位完成半导体表面的自然钝化层形成,该钝化层能够起到关键保护作用,从而有效减小了由于后续钝化层沉积工艺而造成的表面损伤等问题(主要有等离子体轰击而引起)以及由此带来的材料电学特性恶化等问题,主要包括方阻变大、电流崩特效应显著等。Aiming at the existing p-type gate technology, the invention effectively solves the problems of precise etching and etching damage of the p-type layer in the chip process by epitaxially growing the etching stop layer on the epitaxial layer of the material, and effectively conducts the active region of the enhanced HEMT. protection and improve the performance of enhanced HEMT devices. On this basis, combined with a suitable etching process, the formation of a natural passivation layer on the semiconductor surface is completed in situ during the etching process. The surface damage caused by the process (mainly caused by plasma bombardment) and the resulting deterioration of the electrical properties of the material mainly include the increase in the square resistance and the significant current collapse effect.
以下结合若干实施例及附图本发明的技术方案作更为具体的解释说明。又及,在如下实施例之中所采用的各种产品结构参数、各种反应参与物及工艺条件均是较为典型的范例,但经过本案发明人大量试验验证,于上文所列出的其它不同结构参数、其它类型的反应参与物及其它工艺条件也均是适用的,并也均可达成本发明所声称的技术效果。The technical solution of the present invention will be explained in more detail below in conjunction with several embodiments and accompanying drawings. Also, the various product structure parameters, various reaction participants and process conditions adopted in the following examples are all typical examples, but through a large number of experiments by the inventor of the present case, other listed above Different structural parameters, other types of reaction participants and other process conditions are also applicable, and can also achieve the claimed technical effects of the present invention.
实施例1该HEMT的结构如图11所示,其包括形成于衬底上的缓冲层、AlxGa1-xN/GaN异质结(x=0.1~0.35)、AlN刻蚀终止层、钝化层、源电极(简称源极)、漏电极(简称漏极)、栅电极(简称栅极)等。其中,衬底可以为蓝宝石、碳化硅、氮化镓、氮化铝等衬底,但不限于此。而缓冲层的材质可以是业界习用的,例如可以为GaN、AlGaN等。Embodiment 1 The structure of the HEMT is shown in Figure 11, which includes a buffer layer formed on the substrate, an AlxGa1 - xN /GaN heterojunction (x=0.1-0.35), an AlN etch stop layer, Passivation layer, source electrode (referred to as source), drain electrode (referred to as drain), gate electrode (referred to as gate), etc. Wherein, the substrate may be a substrate such as sapphire, silicon carbide, gallium nitride, aluminum nitride, etc., but is not limited thereto. The material of the buffer layer can be commonly used in the industry, for example, GaN, AlGaN, etc. can be used.
本实施例提供的一种制备该HEMT的方法可以包括如下步骤:A method for preparing the HEMT provided in this embodiment may include the following steps:
S1:MOCVD外延生长基于AlGaN/GaN异质结的HEMT。其中,AlGaN势垒层Al组分x为10%~35%,厚度为5~25nm;AlN插入层约为1nm;GaN沟道层为50~200nm,HEMT外延结构如图2所示。S1: MOCVD epitaxial growth of HEMT based on AlGaN/GaN heterojunction. Among them, the Al composition x of the AlGaN barrier layer is 10%-35%, and the thickness is 5-25nm; the AlN insertion layer is about 1nm; the GaN channel layer is 50-200nm, and the HEMT epitaxial structure is shown in Figure 2.
S2:MOCVD延生长AlN刻蚀终止层,厚度为0.5~5nm,如图3所示。S2: An AlN etch stop layer grown by MOCVD with a thickness of 0.5-5 nm, as shown in FIG. 3 .
S3:MOCVD外延生长p-GaN,厚度为5~300nm,镁掺杂浓度范围为1018~1021/cm3量级,如图4所示。但需说明的是,其中镁掺杂浓度并不限于单一掺杂浓度,亦可以是外延生长z方向的函数。S3: MOCVD epitaxial growth of p-GaN with a thickness of 5-300nm and a magnesium doping concentration range of 10 18 -10 21 /cm 3 , as shown in FIG. 4 . However, it should be noted that the magnesium doping concentration is not limited to a single doping concentration, and may also be a function of the z-direction of the epitaxial growth.
S4:有源区隔离。采用N离子注入技术进行隔离,离子注入能量为150~400KeV离子注入,注入离子剂量1012~1014/cm2,注入深度为超过缓冲层50~250nm左右,如图5所示。S4: Active area isolation. N ion implantation technology is used for isolation, the ion implantation energy is 150-400KeV ion implantation, the implanted ion dose is 10 12 -10 14 /cm 2 , and the implantation depth is about 50-250nm beyond the buffer layer, as shown in Figure 5 .
S5:栅极金属沉积。采用磁控溅射进行钨(W)金属沉积,厚度50~200nm,如图6所示。S5: Gate metal deposition. Magnetron sputtering is used to deposit tungsten (W) metal with a thickness of 50-200 nm, as shown in FIG. 6 .
S6:栅极金属及p-GaN刻蚀。采用光刻胶AZ5214作掩膜,对非栅极区域进行等离子体刻蚀:首先,采用IBE(Ion Beam Etch,离子束刻蚀)对钨金属进行刻蚀;其次,采用ICP(InductiveCoupled Plasma,电感耦合等离子体)刻蚀技术对p-GaN进行刻蚀,刻蚀气体Cl2/BCl3/N2/O2中,氧气含量体积比占2%~70%,刻蚀速率控制在5~40nm/min。通过AlN刻蚀终止层控制p-GaN的刻蚀深度,AlN刻蚀终止层可以被刻蚀的范围控制在0~5nm,生成氧化层Al2O3厚度约0.5~5nm。如图7所示。S6: gate metal and p-GaN etching. Use photoresist AZ5214 as a mask to perform plasma etching on the non-gate area: first, use IBE (Ion Beam Etch, ion beam etching) to etch tungsten metal; secondly, use ICP (Inductive Coupled Plasma, inductor Coupled plasma) etching technology to etch p-GaN, in the etching gas Cl 2 /BCl 3 /N 2 /O 2 , the volume ratio of oxygen content is 2%-70%, and the etching rate is controlled at 5-40nm /min. The etch depth of p-GaN is controlled by the AlN etch stop layer, the AlN etch stop layer can be etched within 0-5nm, and the oxide layer Al2O3 is formed with a thickness of about 0.5-5nm. As shown in Figure 7.
S7:钝化层沉积。通过PECVD、ICP-CVD、LPCVD等介质层沉积技术,进行SiNx(0<x≤3)钝化层沉积,厚度50~500nm,如图8所示。S7: Passivation layer deposition. By PECVD, ICP-CVD, LPCVD and other dielectric layer deposition techniques, the SiN x (0<x≤3) passivation layer is deposited with a thickness of 50-500 nm, as shown in FIG. 8 .
S8:钝化层刻蚀开窗。通过RIE(Reactive Ion Etch,反应离子刻蚀)对SiNx进行刻蚀,实现欧姆接触开窗,如图9所示。S8: Opening windows by etching the passivation layer. SiN x is etched by RIE (Reactive Ion Etch, Reactive Ion Etching) to realize ohmic contact opening, as shown in FIG. 9 .
S9:源漏欧姆接触、源场板制备。制备条件:金属Ti/Al/Ni/Au,厚度为20nm/130nm/50nm/150nm,退火条件为890℃,30s,氮气气氛,如图10所示。S9: Preparation of source-drain ohmic contacts and source-field plates. Preparation conditions: metal Ti/Al/Ni/Au, thickness 20nm/130nm/50nm/150nm, annealing condition 890°C, 30s, nitrogen atmosphere, as shown in Figure 10.
S10:引线电极。制备条件:金属Ni/Au,厚度为50nm/400nm,如图11所示。S10: lead electrodes. Preparation conditions: metal Ni/Au, thickness 50nm/400nm, as shown in FIG. 11 .
实施例2该HEMT的结构如图14所示,其包括形成于衬底上的缓冲层、AlxGa1-xN/GaN异质结(x=0.1~0.4)、钝化层、源电极(简称源极)、漏电极(简称漏极)、栅电极(简称栅极)等。在势垒层中,Al组分随生长z方向呈台阶变化势垒层,高Al组分AlGaN作为刻蚀终止层(Al0.4Ga0.6N)。Example 2 The structure of the HEMT is shown in Figure 14, which includes a buffer layer formed on the substrate, an AlxGa1 - xN /GaN heterojunction (x=0.1-0.4), a passivation layer, and a source electrode (referred to as source), drain electrode (referred to as drain), gate electrode (referred to as gate) and so on. In the barrier layer, the Al composition changes stepwise with the growth z direction, and the high Al composition AlGaN is used as the etching stop layer (Al 0.4 Ga 0.6 N).
本实施例提供的一种制备该HEMT的方法可以包括如下步骤:A method for preparing the HEMT provided in this embodiment may include the following steps:
S1:MOCVD外延生长基于AlGaN/GaN异质结的HEMT。其中,AlGaN势垒层Al组分x沿外延生长z方向分别为10%、20%、30%、40%,势垒层厚度为5~25nm;AlN插入层约为1nm;GaN沟道层为50~200nm,HEMT外延结构如图12a-图12b所示。S1: MOCVD epitaxial growth of HEMT based on AlGaN/GaN heterojunction. Among them, the Al composition x of the AlGaN barrier layer is 10%, 20%, 30%, and 40% along the epitaxial growth z direction, and the thickness of the barrier layer is 5-25nm; the AlN insertion layer is about 1nm; the GaN channel layer is 50-200nm, the HEMT epitaxial structure is shown in Figure 12a-Figure 12b.
S2:MOCVD外延生长p-GaN,厚度为5~300nm,镁掺杂浓度范围为1018~1021/cm3量级,如图13所示。S2: MOCVD epitaxial growth of p-GaN with a thickness of 5-300nm and a magnesium doping concentration range of 10 18 -10 21 /cm 3 , as shown in FIG. 13 .
S3~S9:同实施例1中S4~S10。在“栅极金属及p-GaN刻蚀”中,势垒层中高Al组分AlGaN,即Al0.4Ga0.6N为刻蚀终止层,利用其与p-GaN之间较高的刻蚀选择比,控制p-GaN刻蚀深度。同时,通过含氧气刻蚀气体Cl2/BCl3/N2/O2进行ICP刻蚀,氧气含量体积比占2%~70%,生成氧化层Al2O3厚度控制在0.5~5nm。完成整个芯片工艺后的器件如图14所示。S3-S9: Same as S4-S10 in Example 1. In "gate metal and p-GaN etching", AlGaN with high Al composition in the barrier layer, that is, Al 0.4 Ga 0.6 N is used as the etch stop layer, and the high etching selectivity ratio between it and p-GaN is used , to control the p-GaN etch depth. At the same time, the ICP etching is carried out by an etching gas containing oxygen Cl 2 /BCl 3 /N 2 /O 2 , the volume ratio of oxygen content is 2%-70%, and the thickness of the formed oxide layer Al2O3 is controlled at 0.5-5nm. The device after completing the entire chip process is shown in Figure 14.
实施例3HEMT的结构如图17所示,其包括形成于衬底上的缓冲层、AlxGa1-xN/GaN异质结(x=0.1~0.4)、钝化层、源电极(简称源极)、漏电极(简称漏极)、栅电极(简称栅极)等。在势垒层中,Al组分随生长z方向呈线性与台阶组合变化势垒层,高Al组分AlGaN作为刻蚀终止层(Al0.4Ga0.6N)The structure of Embodiment 3 HEMT is shown in Figure 17, which includes a buffer layer formed on the substrate, an AlxGa1 - xN /GaN heterojunction (x=0.1-0.4), a passivation layer, and a source electrode (referred to as source), drain electrode (referred to as drain), gate electrode (referred to as gate) and so on. In the barrier layer, the Al composition changes linearly and stepwise with the growth z direction. The barrier layer has a high Al composition AlGaN as the etch stop layer (Al 0.4 Ga 0.6 N)
本实施例提供的一种制备该HEMT的方法可以包括如下步骤:A method for preparing the HEMT provided in this embodiment may include the following steps:
S1:MOCVD外延生长基于AlGaN/GaN异质结的HEMT。其中,AlGaN势垒层Al组分x沿外延生长z方向首先呈线性变化,Al组分变化范围为10%至30%;然后,Al组分x保持为40%。势垒层厚度为5~25nm;AlN插入层约为1nm;GaN沟道层为50~200nm,HEMT外延结构如图15a-图15b所示。S1: MOCVD epitaxial growth of HEMT based on AlGaN/GaN heterojunction. Wherein, the Al composition x of the AlGaN barrier layer changes linearly along the z-direction of epitaxial growth at first, and the variation range of the Al composition is 10% to 30%; then, the Al composition x remains at 40%. The thickness of the barrier layer is 5-25nm; the AlN insertion layer is about 1nm; the GaN channel layer is 50-200nm, and the HEMT epitaxial structure is shown in Figure 15a-Figure 15b.
S2:MOCVD外延生长p-GaN,厚度为5~300nm,镁掺杂浓度范围为1018~1021/cm3量级,如图16所示。S2: MOCVD epitaxial growth of p-GaN with a thickness of 5-300nm and a magnesium doping concentration range of 10 18 -10 21 /cm 3 , as shown in FIG. 16 .
S3:同实施例1中S4~S10。在“栅极金属及p-GaN刻蚀”中,势垒层中高Al组分AlGaN,即Al0.4Ga0.6N为刻蚀终止层,利用其与p-GaN之间较高的刻蚀选择比,控制p-GaN刻蚀深度。同时,通过含氧气刻蚀气体Cl2/BCl3/N2/O2进行ICP刻蚀,氧气含量体积比占2%~70%,生成氧化层Al2O3厚度控制在0.5~5nm。完成整个芯片工艺后的器件如图17所示。S3: Same as S4-S10 in Example 1. In "gate metal and p-GaN etching", AlGaN with high Al composition in the barrier layer, that is, Al 0.4 Ga 0.6 N is used as the etch stop layer, and the high etching selectivity ratio between it and p-GaN is used , to control the p-GaN etch depth. Simultaneously, ICP etching is carried out by oxygen-containing etching gas Cl 2 /BCl 3 /N 2 /O 2 , the volume ratio of oxygen content is 2%-70%, and the thickness of the formed oxide layer Al 2 O 3 is controlled at 0.5-5nm. The device after completing the entire chip process is shown in Figure 17.
实施例4HEMT的结构如图20所示,其包括形成于衬底上的缓冲层、AlxGa1-xN/GaN异质结(x=0.1~0.5)、钝化层、源电极(简称源极)、漏电极(简称漏极)、栅电极(简称栅极)等。其中,势垒层为多层异质结结构,高Al组分AlGaN作为刻蚀终止层(Al0.4Ga0.6N/Al0.5Ga0.5N)The structure of Embodiment 4 HEMT is shown in Figure 20, which includes a buffer layer formed on the substrate, an AlxGa1 - xN /GaN heterojunction (x=0.1-0.5), a passivation layer, and a source electrode (referred to as source), drain electrode (referred to as drain), gate electrode (referred to as gate) and so on. Among them, the barrier layer is a multi-layer heterojunction structure, and the high Al composition AlGaN is used as the etching stop layer (Al 0.4 Ga 0.6 N/Al 0.5 Ga 0.5 N)
本实施例提供的一种制备该HEMT的方法可以包括如下步骤:A method for preparing the HEMT provided in this embodiment may include the following steps:
S1:MOCVD外延生长基于AlGaN/GaN异质结的HEMT。其中,AlGaN势垒层Al组分x沿外延生长z方向变化如图18a-图18b所示。势垒层厚度为5~25nm;AlN插入层约为1nm;GaN沟道层为50~200nm。S1: MOCVD epitaxial growth of HEMT based on AlGaN/GaN heterojunction. Wherein, the Al composition x of the AlGaN barrier layer changes along the epitaxial growth z direction as shown in Fig. 18a-Fig. 18b. The thickness of the barrier layer is 5-25nm; the AlN insertion layer is about 1nm; the GaN channel layer is 50-200nm.
S2:MOCVD外延生长p-GaN,厚度为5~300nm,镁掺杂浓度范围为1018~1021/cm3量级,如图19所示。S2: MOCVD epitaxial growth of p-GaN, with a thickness of 5-300 nm, and a magnesium doping concentration range of 10 18 -10 21 /cm 3 , as shown in FIG. 19 .
S3:同实施例1中S4~S10。在“栅极金属及p-GaN刻蚀”中,势垒层中高Al组分AlGaN,即Al0.4Ga0.6N/Al0.5Ga0.5N为刻蚀终止层,利用其与p-GaN之间较高的刻蚀选择比,控制p-GaN刻蚀深度。同时,通过含氧气刻蚀气体Cl2/BCl3/N2/O2进行ICP刻蚀,氧气含量体积比占2%~70%,生成氧化层Al2O3厚度控制在0.5~5nm。完成整个芯片工艺后的器件如图20所示。S3: Same as S4-S10 in Example 1. In "Gate Metal and p-GaN Etching", AlGaN with high Al composition in the barrier layer, that is, Al 0.4 Ga 0.6 N/Al 0.5 Ga 0.5 N is used as the etch stop layer, and the comparison between it and p-GaN High etching selectivity, control the etching depth of p-GaN. Simultaneously, ICP etching is carried out by oxygen-containing etching gas Cl 2 /BCl 3 /N 2 /O 2 , the volume ratio of oxygen content is 2%-70%, and the thickness of the formed oxide layer Al 2 O 3 is controlled at 0.5-5nm. The device after completing the entire chip process is shown in Figure 20.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The foregoing is only a specific embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present invention. It should be regarded as the protection scope of the present invention.
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