A kind of nano-calcium carbonate thickened pulp and preparation method thereof
Technical field
The invention belongs to field of nanometer material technology, specially a kind of nano-calcium carbonate thickened pulp and preparation method thereof.
Background technology
Nano-calcium carbonate is also known as super fine calcium carbonate, and the title of standard is calcium carbonate superfine powder.Nano-calcium carbonate application most into
Ripe industry is that plastics industry is mainly used in high-grade plastic products, can improve the rheological characteristic of plastic matrix, improve its mouldability.
There is toughened and reinforced effect as plastic filler, the bending strength and the modulus of elasticity in static bending of plastics is improved, heat distortion temperature and
Dimensional stability, while it is stagnant hot also to assign plastics.Nano-calcium carbonate is used to embody excellent dispersiveness in ink product
With transparent and fabulous gloss and excellent ink absorption and high drying property.Nano-calcium carbonate is made in resin type ink
Ink filler, good with stability, glossiness is high, the advantages of drying property strong adaptabilities of printing-ink are not influenceed.
Nano-calcium carbonate is a kind of Novel super-thin solid powder material grown up 1980s, its granularity between
Between 0.01~0.1 μm.Due to the fine of Nano particles of calcium carbonate, its crystal structure and Electronic Structure change,
Generate quantum size effect, small-size effect, skin effect and macroscopic quantum effect that ordinary calcium carbonate does not have.
It is good with resin compatible due to active nano-calcium carbonate surface oleophilic drainage, it can effectively improve or adjust product
Just, toughness, finish and bending strength;Improve processing characteristics, improve the rheological property of product, dimensional stability, heat-resisting
Stability has filling and enhancing, the effect of toughness reinforcing, can replace the expensive inserts in part and help Ji, reduces the use of resin
Amount, so as to reduce production cost, improves the market competitiveness.
As a rule, the successful use of Nano particles of calcium carbonate is strongly dependent on nano-particle and is scattered in liquid phase
Ability.Some special application fields, such as:Cosmetics, coating, weaving, polishing and catalysis etc., are required for particle to disperse well
And stably exist, it is impossible to which the phenomenon such as occur reuniting, and the activity of nano-particle could be shown well.It is such in order to meet
Need, someone is specialized in now and reapplied after how nano powder being prepared into the thickened pulp of high degree of dispersion.
The content of the invention
It is an object of the invention to provide a kind of nano-calcium carbonate thickened pulp and preparation method thereof, thickened pulp dispersiveness
Good, storage is stable, solids content is high, viscosity is low, compatibility is strong, and with anti-corrosion function.
The technical scheme is that:
A kind of nano-calcium carbonate thickened pulp, is counted by weight, and the thickened pulp is by the average grain diameter of primary particle in 50nm
Following 100 parts of nano-calcium carbonate, 5~10 parts of organic inhibitor, 0.1~0.3 part of rust resisting pigment, 0.3~0.6 part of auxiliary agent, have
15~20 parts of compositions of machine solvent;
Organic inhibitor is to nitro sodium laurate, to nitro potassium laurate, to nitro sodium palmitate, to nitro palmitic acid
Potassium, to nitro odium stearate or to nitro potassium stearate, molecular structure is as follows:
Wherein, M represents sodium ion or potassium ion, and R represents laurate, palmitic acid or stearic long-chain;
Or, organic inhibitor is a nitro sodium laurate, a nitro potassium laurate, a nitro sodium palmitate, a nitro
Palmitic acid potassium, a nitro odium stearate or a nitro potassium stearate, molecular structure are as follows:
Wherein, M represents sodium ion or potassium ion, and R represents laurate, palmitic acid or stearic long-chain;
Rust resisting pigment is the one or more of the phosphate containing strontium, the phosphate containing zinc, phosphate containing aluminium;It is organic
Solvent is the mixed solvent of benzene class organic solvent, based organic solvent and organic solvent of ketone.Phosphate containing strontium, such as:Germany
HEUCOPHOS SRPP or HEUCOPHOS SAPP of Heubach companies etc.;Phosphate containing zinc, such as:Zinc orthophosphate or
Polyphosphoric acids zinc etc.;Phosphate containing aluminium, such as:Aluminium triphosphate etc..
General organic inhibitor is mainly element containing unpaired electron, such as:O, N, S compound and it is various contain polarized
The chemical substance of group, particularly containing amino, aldehyde radical, carboxyl, hydroxyl, sulfydryl various compounds.And the present invention is to nitro
Or the organic inhibitor of a nitro is to contain-C6H5NO2The compound of structure, it is with commonly containing NO3 -(Nitrate anion)、NO2 -(Nitrous
Acid group)And other organic inhibitors containing N are dramatically different.The organic inhibitor of the present invention can act synergistically with rust resisting pigment, should
Phosphating coat can be formed with metal interface by using in coating, play corrosion-resisting function.
Described nano-calcium carbonate thickened pulp, the weight of benzene class organic solvent, based organic solvent and organic solvent of ketone
Ratio is 1:(3~6):(11~13), certain froth breaking effect can be played, so as to omit defoamer.Also, benzene class is organic molten
Agent consumption is less, is conducive to environmental protection.
Described nano-calcium carbonate thickened pulp, benzene class organic solvent is toluene or dimethylbenzene, and based organic solvent is acetic acid
Ethyl ester or butyl acetate, organic solvent of ketone are acetone or cyclohexanone.
Described nano-calcium carbonate thickened pulp, auxiliary agent is the anti-settling agent, the wetting and dispersing that are commonly used in dope preparing process
Agent and levelling agent.
The preparation method of described nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 5~30 minutes, dispersing speed is 1500~2500rpm;
(4)The nano-calcium carbonate slurry of gained is ground 1~10 hour in ball mill or sand mill, makes its average grain diameter
Below 100 nanometers(Generally 30~100 nanometers), obtain nano-calcium carbonate thickened pulp.
In the present invention, organic inhibitor to nitro or a nitro is connected in last alkyl with linear carboxylate
On the phenyl ring of ester.Briefly, it is on the phenyl ring in carboxylate compounds to nitro or a nitro.
In above-mentioned chemical equation, n=8,12,16 respectively correspond to laurate, palmitic acid and stearic acid, M represent Na or
K。
Grinding distribution equipment of the present invention is the common equipment in paint manufacturing process, including high speed dispersor, sand mill and
Ball mill etc..
Advantages of the present invention and have the beneficial effect that:
1st, the present invention have developed a kind of nano-calcium carbonate of high solids content according to the present Research of nano-calcium carbonate dispersion
Calcium thickened pulp, disperses to nano-calcium carbonate energy stable and uniform to exist, forms high degree of dispersion, homogenization and stabilized dispersion
System, additive composition used is simple, does not have any pollution to human body and environment, and the preparation technology of the thickened pulp is very simple
It is single, the function modified effect of nano material has greatly been played, and the scattered physical efficiency realizes industrialized production.
2nd, the present invention is due to the technical scheme using nano material, rust resisting pigment and organic inhibitor compound use so that
The permeability resistance of nano-calcium carbonate thickened pulp, corrosion resistance are significantly improved.Meanwhile, organic inhibitor used, rust resisting pigment are nontoxic,
Be conducive to environmental protection.
3rd, nano-calcium carbonate thickened pulp of the present invention has excellent storage stability, the features such as being difficult to sink to the bottom.Six can at least be kept
Do not precipitate within individual month, it is not stratified, best can meet the requirement of bin stability more than a year and a half.
4th, using the nano-calcium carbonate thickened pulp good dispersion prepared of technology of the present invention, particle mean size 100nm with
Under, the problem of nano powder is very easily reunited is solved, the nano-meter characteristic that nano-calcium carbonate can be made excellent fully demonstrates out.
5th, the nano-calcium carbonate thickened pulp solid content that the present invention is prepared reaches as high as more than 80%, and the thickened pulp is viscous
Degree is low(Less than 500 mPas), it is easy to use, be a kind of high concentration high dispersive system, improve the use effect of nano-calcium carbonate
Rate.The nano-calcium carbonate thickened pulp is applied to a variety of necks such as coating, ceramics, rubber, daily-use chemical industry, magnetic material, electronic material
Domain.
Embodiment
Below, the present invention is further elaborated on by embodiment.
Embodiment 1
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 8 parts of organic inhibitor, 0.2 part of rust resisting pigment, 0.5 part of auxiliary agent, 18 parts of compositions of organic solvent.Wherein, organic inhibition
Agent is that, to nitro sodium laurate, rust resisting pigment is the phosphate SRPP containing strontium, and auxiliary agent is:BYK-P104S wetting dispersing agents(Moral
State Bi Ke chemistry BYK companies)0.2 part, BYK-310 levelling agents(German Bi Ke chemistry BYK companies)0.2 part, BENTONE 34 has
Machine bentonite anti-settling agent(RHEOX companies of the U.S.)0.1 part, organic solvent is:1 part of toluene, 5 parts of ethyl acetate, 12 parts of acetone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 15 minutes, dispersing speed is 2000rpm;
(4)The nano-calcium carbonate slurry of gained is ground 5 hours in ball mill or sand mill, its average grain diameter is existed
Less than 100 nanometers, obtain nano-calcium carbonate thickened pulp.
Embodiment 2
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 5 parts of organic inhibitor, 0.3 part of rust resisting pigment, 0.3 part of auxiliary agent, 15 parts of compositions of organic solvent.Wherein, organic inhibition
Agent is that, to nitro sodium palmitate, rust resisting pigment is the phosphate SAPP containing strontium, and auxiliary agent is:DISPERBYK-106 wetting dispersing agents
(German Bi Ke chemistry BYK companies)0.1 part, BYK- VP-354 levelling agents(German Bi Ke chemistry BYK companies)0.1 part,
The organobentonite anti-settling agents of BENTONE 27(RHEOX companies of the U.S.)0.1 part, organic solvent is:1 part of dimethylbenzene, butyl acetate 3
Part, 11 parts of cyclohexanone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 10 minutes, dispersing speed is 2500rpm;
(4)The nano-calcium carbonate slurry of gained is ground 6 hours in ball mill or sand mill, makes its average grain diameter 80
Nanometer is following, obtains nano-calcium carbonate thickened pulp.
Embodiment 3
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 10 parts of organic inhibitor, 0.1 part of rust resisting pigment, 0.6 part of auxiliary agent, 20 parts of compositions of organic solvent.Wherein, organic inhibition
Agent is that rust resisting pigment is zinc orthophosphate, and auxiliary agent is to nitro odium stearate:DISPERBYK-110 wetting dispersing agents(German Bi Ke
Chemical BYK companies)0.2 part, BYK-310 levelling agents(German Bi Ke chemistry BYK companies)0.2 part, BENTONE SD-2 organic bentonites
The native anti-settling agent of profit(RHEOX companies of the U.S.)0.2 part, organic solvent is:1 part of toluene, 6 parts of butyl acetate, 13 parts of cyclohexanone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 30 minutes, dispersing speed is 1500rpm;
(4)The nano-calcium carbonate slurry of gained is ground 4 hours in ball mill or sand mill, makes its average grain diameter 60
Nanometer is following, obtains nano-calcium carbonate thickened pulp.
Embodiment 4
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 7 parts of organic inhibitor, 0.2 part of rust resisting pigment, 0.4 part of auxiliary agent, 17 parts of compositions of organic solvent.Wherein, organic inhibition
Agent be between nitro potassium laurate, rust resisting pigment is polyphosphoric acids zinc, and auxiliary agent is:BYK-P104S wetting dispersing agents(German Bi Ke
Chemical BYK companies)0.2 part, BYK-310 levelling agents(German Bi Ke chemistry BYK companies)0.1 part, the organic swellings of BENTONE 34
Native anti-settling agent(RHEOX companies of the U.S.)0.1 part, organic solvent is:1 part of dimethylbenzene, 5 parts of ethyl acetate, 11 parts of acetone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 20 minutes, dispersing speed is 2000rpm;
(4)The nano-calcium carbonate slurry of gained is ground 8 hours in ball mill or sand mill, its average grain diameter is existed
Less than 100 nanometers, obtain nano-calcium carbonate thickened pulp.
Embodiment 5
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 6 parts of organic inhibitor, 0.3 part of rust resisting pigment, 0.4 part of auxiliary agent, 19 parts of compositions of organic solvent.Wherein, organic inhibition
Agent be between nitro palmitic acid potassium, rust resisting pigment is aluminium triphosphate, and auxiliary agent is:DISPERBYK-106 wetting dispersing agents(Germany
Bi Ke chemistry BYK companies)0.1 part, BYK- VP-354 levelling agents(German Bi Ke chemistry BYK companies)0.2 part, BENTONE 27
Organobentonite anti-settling agent(RHEOX companies of the U.S.)0.1 part, organic solvent is:1 part of toluene, 6 parts of ethyl acetate, 12 parts of acetone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 5 minutes, dispersing speed is 2500rpm;
(4)The nano-calcium carbonate slurry of gained is ground 3 hours in ball mill or sand mill, makes its average grain diameter 80
Nanometer is following, obtains nano-calcium carbonate thickened pulp.
Embodiment 6
Count by weight, nano-calcium carbonate thickened pulp by primary particle average grain diameter below 50nm nano-calcium carbonate
100 parts of calcium, 9 parts of organic inhibitor, 0.1 part of rust resisting pigment, 0.5 part of auxiliary agent, 16 parts of compositions of organic solvent.Wherein, organic inhibition
Agent be between nitro potassium stearate, rust resisting pigment is aluminium triphosphate, and auxiliary agent is:DISPERBYK-110 wetting dispersing agents(Germany finishes
Gram chemistry BYK companies)0.2 part, BYK-310 levelling agents(German Bi Ke chemistry BYK companies)0.1 part, BENTONE SD-2 it is organic
Bentonite anti-settling agent(RHEOX companies of the U.S.)0.2 part, organic solvent is:1 part of dimethylbenzene, 4 parts of butyl acetate, 11 parts of cyclohexanone.
The preparation method of nano-calcium carbonate thickened pulp, is comprised the following steps that:
(1)Each component is weighed in proportion;
(2)Organic inhibitor, rust resisting pigment, auxiliary agent are well mixed with organic solvent;
(3)Nano-calcium carbonate calcium powder is gradually added into during high speed dispersor is not stalled and moved, all required nano-calcium carbonates
After powder is added, it is further continued for disperseing 25 minutes, dispersing speed is 1500rpm;
(4)The nano-calcium carbonate slurry of gained is ground 9 hours in ball mill or sand mill, makes its average grain diameter 60
Nanometer is following, obtains nano-calcium carbonate thickened pulp.
Table 1
|
|
The average grain diameter of nano-calcium carbonate(nm) |
The weight ratio of nano-calcium carbonate(%) |
Bin stability, level |
Salt fog resistance, level |
Dispersiveness |
| Embodiment 1 |
50 |
78.9 |
9 |
1 |
Be uniformly dispersed, soilless sticking phenomenon |
| Embodiment 2 |
40 |
82.9 |
8 |
0 |
Be uniformly dispersed, soilless sticking phenomenon |
| Embodiment 3 |
30 |
76.5 |
7 |
0 |
Be uniformly dispersed, soilless sticking phenomenon |
| Embodiment 4 |
50 |
80.3 |
10 |
1 |
Be uniformly dispersed, soilless sticking phenomenon |
| Embodiment 5 |
40 |
79.6 |
9 |
0 |
Be uniformly dispersed, soilless sticking phenomenon |
| Embodiment 6 |
30 |
79.6 |
8 |
0 |
Be uniformly dispersed, soilless sticking phenomenon |
As it can be seen from table 1 nano-calcium carbonate thickened pulp of the present invention has preferable bin stability, less average grain
Degree and higher salt fog resistance.
Application examples
The present invention is used to prepare the Chrome-free nano composite epoxy coating with high corrosion-resistant, is made up of, prepares two components
Process is as follows:
(1)The preparation method of component one:50kg bisphenol A type epoxy resin E-51 are added in dispersion cylinder, acetone is added
26kg, then adds the nano-calcium carbonate thickened pulp 3kg of above-described embodiment 1~6, scattered 10 points in 400rpm using high speed dispersor
Clock, adds titanium dioxide 6kg, talcum powder 15kg, scattered 20 minutes with high speed dispersor 500rpm;Then ground with horizontal sand mill
Mill 2 hours, to fineness for after 25 microns, filtering, packaging are prepared into the component one of Chrome-free nano composite epoxy coating.Due to adopting
With the nano-calcium carbonate thickened pulp of embodiment 1~6, the preparation process of component one is greatly simplified, production efficiency is improved, it is possible to
Reduce cost.
(2)The preparation method of component two:80kg curing agent TY203 is added in dispersion cylinder, 20kg cyclohexanone is added, used
Filtering, packaging after high speed dispersor 500rpm is scattered 15 minutes.
Two components press component one:Component two=4:1(Weight ratio)Chrome-free nano composite epoxy coating is made after proportioning stirring.
Spray and dried 7 days under the Chrome-free nano composite epoxy coating, normal temperature on 75mm × 150mm × 2mm LY12 aluminium alloys, dry film
Thickness is 20 ± 5 μm.
Result of implementation shows, in traditional coating, including fluorocarbon coating, polyurethane coating, epoxy coating, acrylic acid are applied
After material etc., the nano material thickened pulp for adding 0.5~3wt%, performance will improve 30%~50%, be primarily adapted for use in:Industrial heavy antisepsis
Coating, Heavy-duty Coatings In Ocean Chemical Industry and aircraft coating, high iron-dope, wind-powered electricity generation coating, healthy household coating etc., effect is particularly significant.