CN105435836B - A kind of hydrocracking catalyst and its preparation and application - Google Patents
A kind of hydrocracking catalyst and its preparation and application Download PDFInfo
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Abstract
一种加氢裂化催化剂及其制备和应用,该催化剂含有含分子筛固体酸组分的载体,所述分子筛固体酸组分为包括ZSM‑5分子筛和MoBeta分子筛的混合物,所述分子筛混合物中ZSM‑5分子筛和MoBeta分子筛的重量之比为9:1~1:9,其中,MoBeta分子筛的n值为0<n<1,n=I/αI0,以FT‑IR方法表征,I为MoBeta型沸石分子筛的FT‑IR谱图中3610cm‑1吸收峰强度,I0为MoBeta型沸石分子筛的母体Beta型沸石分子筛的FT‑IR谱图中3610cm‑1吸收峰强度,α为MoBeta型沸石分子筛的FT‑IR谱图中3740cm‑1吸收峰强度与母体Beta型沸石分子筛的FT‑IR谱图中3740cm‑1吸收峰强度的比值。与现有技术相比,本发明提供催化剂在加氢裂化反应中双环及以上多环芳烃的转化和理想产物的选择性等明显提高。A hydrocracking catalyst and its preparation and application, the catalyst contains a carrier containing a molecular sieve solid acid component, the molecular sieve solid acid component is a mixture comprising ZSM‑5 molecular sieve and MoBeta molecular sieve, ZSM‑5 in the molecular sieve mixture 5 The weight ratio of molecular sieve to MoBeta molecular sieve is 9:1~1:9, wherein, the n value of MoBeta molecular sieve is 0<n<1, n=I/αI 0 , characterized by FT-IR method, I is MoBeta type 3610cm -1 absorption peak intensity in the FT-IR spectrogram of zeolite molecular sieve, I Be the 3610cm -1 absorption peak intensity in the FT-IR spectrogram of the parent Beta type zeolite molecular sieve of MoBeta type zeolite molecular sieve, α is MoBeta type zeolite molecular sieve The ratio of the 3740cm -1 absorption peak intensity in the FT-IR spectrum to the 3740cm -1 absorption peak intensity in the FT-IR spectrum of the parent Beta zeolite molecular sieve. Compared with the prior art, the catalyst provided by the invention significantly improves the conversion of bicyclic and above polycyclic aromatic hydrocarbons and the selectivity of ideal products in the hydrocracking reaction.
Description
技术领域technical field
本发明关于一种加氢处理催化剂及其制备和应用。The invention relates to a hydrogenation treatment catalyst and its preparation and application.
背景技术Background technique
世界原油日趋重质化、劣质化,硫含量和芳烃含量逐渐增加,而清洁燃料油和优质化工原料的需求却逐渐增加。加氢裂化作为重油轻质化的主要工艺之一,也是唯一能在原料轻质化的同时直接生产清洁燃料和优质化工原料的重要技术手段。目前,如何实现芳烃最大化转化成燃料油理想组分或优质化工原料成为了加氢裂化必需攻克的难点之一。例如:The world's crude oil is becoming heavier and inferior, and the content of sulfur and aromatics is gradually increasing, while the demand for clean fuel oil and high-quality chemical raw materials is gradually increasing. As one of the main processes for lightening heavy oil, hydrocracking is also the only important technical means that can directly produce clean fuels and high-quality chemical raw materials while lightening raw materials. At present, how to maximize the conversion of aromatics into ideal components of fuel oil or high-quality chemical raw materials has become one of the difficulties that must be overcome in hydrocracking. E.g:
20120352307.9公开了一种含多级孔Beta分子筛的加氢裂化催化剂,该催化剂的载体由多级孔Beta分子筛、改性Y分子筛、氧化铝和无定形硅铝共同组成,加氢活性组分为金属Ni、W的氧化物,助剂为P或F。该催化剂的特点是具有丰富的介孔结构和均与中强酸分布。20120352307.9 discloses a hydrocracking catalyst containing hierarchically porous Beta molecular sieves. The carrier of the catalyst is composed of hierarchically porous Beta molecular sieves, modified Y molecular sieves, alumina and amorphous silica-alumina, and the hydrogenation active component is metal Oxides of Ni and W, additives are P or F. The catalyst is characterized by rich mesoporous structure and homogeneous and moderately strong acid distribution.
201110350783.2公开了一种加氢裂化催化剂,该催化剂由改性Beta分子筛、改性Y型分子筛、氧化铝组成的载体和加氢金属组分,改性Beta分子筛是将晶化后的Beta分子筛浆液直接进行铵交换、脱模版剂处理后,先经水热处理,后经铝盐溶液处理,目的是在保持Beta分子筛高结晶度的条件下,均匀脱除部分非骨架铝,优化分子筛的酸分布和孔分布。201110350783.2 discloses a hydrocracking catalyst, the catalyst is composed of modified Beta molecular sieve, modified Y-type molecular sieve, aluminum oxide carrier and hydrogenation metal component, modified Beta molecular sieve is directly crystallized Beta molecular sieve slurry After ammonium exchange and release agent treatment, hydrothermal treatment first, and then aluminum salt solution treatment, the purpose is to uniformly remove part of the non-skeleton aluminum under the condition of maintaining the high crystallinity of Beta molecular sieve, and optimize the acid distribution and pores of the molecular sieve distributed.
201110369112.0公开了一种多环芳烃转化为单环芳烃的催化剂,该催化剂包含34.5-60重量%FAU型沸石和选自MOR、BEA、MFI或MCM-22中的至少一种分子筛的混合物,39.5-65重量%选自γ-氧化铝、η-氧化铝或拟薄水铝石中的至少一种为粘结剂和0.05-0.9%选自Pt、Pd或Ir中至少一种金属。201110369112.0 discloses a catalyst for converting polycyclic aromatic hydrocarbons into monocyclic aromatic hydrocarbons, the catalyst comprising 34.5-60% by weight of FAU type zeolite and a mixture of at least one molecular sieve selected from MOR, BEA, MFI or MCM-22, 39.5- 65% by weight of at least one selected from γ-alumina, η-alumina or pseudo-boehmite is the binder and 0.05-0.9% of at least one metal selected from Pt, Pd or Ir.
加氢裂化过程中实现芳烃的高效转化难点在于提高理想产物选择性和抑制生焦、延长催化剂使用寿命。双环及以上芳烃转化的理想产物是苯、甲苯、二甲苯即BTX等高附加值和长侧链烷基苯等高十六烷值组分。提高理想产物选择性的关键是实现加氢功能与裂化功能高水平上的协同与匹配。The difficulty in achieving high-efficiency conversion of aromatics in the hydrocracking process lies in improving the selectivity of ideal products, suppressing coke formation, and prolonging the service life of catalysts. The ideal products for the conversion of bicyclic and above aromatics are high value-added components such as benzene, toluene, xylene (BTX) and high cetane number components such as long side chain alkylbenzenes. The key to improving the selectivity of ideal products is to achieve a high level of synergy and matching between the hydrogenation function and the cracking function.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种性能得到改善了的加氢裂化催化剂、该催化剂的制备方法及其应用。The technical problem to be solved by the present invention is to provide a hydrocracking catalyst with improved performance, a preparation method and application of the catalyst.
本发明涉及的发明内容包括:The content of the invention that the present invention relates to comprises:
1、一种加氢裂化催化剂,含有含分子筛固体酸组分的载体,所述分子筛固体酸组分为包括ZSM-5分子筛和MoBeta分子筛的混合物,所述分子筛混合物中ZSM-5分子筛和Beta分子筛的重量之比为9:1~1:9,其中,MoBeta分子筛的n值为0<n<1,n=I/αI0,以FT-IR方法表征,I为MoBeta型沸石分子筛的FT-IR谱图中3610cm-1吸收峰强度,I0为MoBeta型沸石分子筛的母体Beta型沸石分子筛的FT-IR谱图中3610cm-1吸收峰强度,α为MoBeta型沸石分子筛的FT-IR谱图中3740cm-1吸收峰强度与母体Beta型沸石分子筛的FT-IR谱图中3740cm-1吸收峰强度的比值。1. A hydrocracking catalyst containing a carrier containing a molecular sieve solid acid component, the molecular sieve solid acid component being a mixture comprising ZSM-5 molecular sieve and MoBeta molecular sieve, ZSM-5 molecular sieve and Beta molecular sieve in the molecular sieve mixture The weight ratio is 9:1~1:9, wherein, the n value of MoBeta molecular sieve is 0<n<1, n=I/αI 0 , characterized by FT-IR method, I is the FT- 3610cm -1 absorption peak intensity in the IR spectrum, I 0 is the 3610cm -1 absorption peak intensity in the FT-IR spectrum of the parent Beta zeolite molecular sieve of MoBeta type zeolite molecular sieve, α is the FT-IR spectrum of MoBeta type zeolite molecular sieve The ratio of the 3740cm -1 absorption peak intensity in the medium to the 3740cm -1 absorption peak intensity in the FT-IR spectrum of the parent Beta zeolite molecular sieve.
2、根据1所述的催化剂,其特征在于,所述分子筛混合物中ZSM-5分子筛和Beta分子筛的重量之比为4:1~1:1。2. The catalyst according to 1, characterized in that the weight ratio of ZSM-5 molecular sieve and Beta molecular sieve in the molecular sieve mixture is 4:1-1:1.
3、根据1所述的催化剂,其特征在于,所述MoBeta分子筛的n值为0.3≤n≤0.8。3. The catalyst according to 1, wherein the n value of the MoBeta molecular sieve is 0.3≤n≤0.8.
4、根据1所述的催化剂,其特征在于,以所述MoBeta型沸石分子筛为基准,所述MoBeta沸石分子筛中以氧化物计的钼的含量为0.5-10重量%。4. The catalyst according to 1, characterized in that, based on the MoBeta zeolite molecular sieve, the molybdenum content in the MoBeta zeolite molecular sieve is 0.5-10% by weight.
5、根据4所述的催化剂,其特征在于,以所述MoBeta型沸石分子筛为基准,所述MoBeta型沸石分子筛中以氧化物计的钼的含量为1-9重量%。5. The catalyst according to 4, characterized in that, based on the MoBeta zeolite molecular sieve, the molybdenum content in the MoBeta zeolite molecular sieve is 1-9% by weight.
6、根据1所述的催化剂,其特征在于,所述催化剂中的加氢活性金属组分选自至少一种Ⅷ族金属组分和至少一种ⅥB金属组分,以氧化物计并以所述催化剂为基准,所述Ⅷ族金属组分的含量为1-10重量%,ⅥB族金属组分的含量为5-50重量%。6. The catalyst according to 1, characterized in that the hydrogenation active metal component in the catalyst is selected from at least one Group VIII metal component and at least one VIB metal component, calculated as oxides and based on the Based on the catalyst mentioned above, the content of the Group VIII metal component is 1-10% by weight, and the content of the Group VIB metal component is 5-50% by weight.
7、根据6所述的催化剂,其特征在于,所述Ⅷ族金属组分选自钴和/或镍,ⅥB金属组分选自钼和/或钨,以氧化物计并以所述催化剂为基准,所述Ⅷ族金属组分的含量为1.5-6重量%,ⅥB族金属组分的含量为10-40重量%。7. The catalyst according to 6, characterized in that the Group VIII metal component is selected from cobalt and/or nickel, and the VIB metal component is selected from molybdenum and/or tungsten, in terms of oxides and the catalyst is Based on this, the content of the Group VIII metal component is 1.5-6% by weight, and the content of the Group VIB metal component is 10-40% by weight.
8、根据1所述的催化剂,其特征在于,所述载体中含有耐热无机氧化物基质,以所述载体为基准,所述耐热无机氧化物基质的含量为大于0至小于等于99重量%。8. The catalyst according to 1, characterized in that the carrier contains a heat-resistant inorganic oxide matrix, based on the carrier, the content of the heat-resistant inorganic oxide matrix is greater than 0 to less than or equal to 99% by weight %.
9、根据8所述的催化剂,其特征在于,所述耐热无机氧化物基质选自氧化铝、氧化硅和氧化硅-氧化铝中的一种或几种,以所述载体为基准,所述耐热无机氧化物基质的含量为10-90重量%。9. The catalyst according to 8, characterized in that the heat-resistant inorganic oxide substrate is selected from one or more of alumina, silica and silica-alumina, based on the carrier, the The content of the heat-resistant inorganic oxide matrix is 10-90% by weight.
10、根据1或8所述的催化剂,其特征在于,以所述催化剂为基准,所述催化剂中载体的含量为45-90重量%,以氧化物计的所述Ⅷ族金属组分的含量为1-10重量%,以氧化物计的所述ⅥB族金属组分的含量为5-50重量%。10. The catalyst according to 1 or 8, characterized in that, based on the catalyst, the content of the carrier in the catalyst is 45-90% by weight, and the content of the Group VIII metal component in terms of oxides is 1-10% by weight, and the content of the Group VIB metal component in terms of oxide is 5-50% by weight.
11、根据10所述的催化剂,其特征在于,以所述催化剂为基准,所述催化剂中载体的含量为55-85重量%,以氧化物计的所述Ⅷ族金属组分的含量为1.5-6重量%,以氧化物计的所述ⅥB族金属组分的含量为10-40重量%。11. The catalyst according to 10, characterized in that, based on the catalyst, the content of the carrier in the catalyst is 55-85% by weight, and the content of the Group VIII metal component in terms of oxides is 1.5 -6% by weight, the content of the Group VIB metal component in terms of oxide is 10-40% by weight.
12、一种加氢裂化催化剂的制备方法,包括制备含有含分子筛固体酸组分的载体,所述分子筛固体酸组分为包括ZSM-5分子筛和MoBeta分子筛的混合物,所述分子筛混合物中ZSM-5分子筛和Beta分子筛的重量之比为9:1~1:9,其中,MoBeta分子筛的n值为0<n<1,n=I/αI0,以FT-IR方法表征,I为MoBeta型沸石分子筛的FT-IR谱图中3610cm-1吸收峰强度,I0为MoBeta型沸石分子筛的母体Beta型沸石分子筛的FT-IR谱图中3610cm-1吸收峰强度,α为MoBeta型沸石分子筛的FT-IR谱图中3740cm-1吸收峰强度与母体Beta型沸石分子筛的FT-IR谱图中3740cm-1吸收峰强度的比值。12. A method for preparing a hydrocracking catalyst, comprising preparing a carrier containing a molecular sieve solid acid component, and the molecular sieve solid acid component is a mixture comprising ZSM-5 molecular sieve and MoBeta molecular sieve, and in the molecular sieve mixture, ZSM- 5 The weight ratio of molecular sieve to Beta molecular sieve is 9:1~1:9, wherein, the n value of MoBeta molecular sieve is 0<n<1, n=I/αI 0 , characterized by FT-IR method, I is MoBeta type 3610cm -1 absorption peak intensity in the FT-IR spectrum of zeolite molecular sieve, I 0 is the 3610cm -1 absorption peak intensity in the FT-IR spectrum of the parent Beta type zeolite molecular sieve of MoBeta type zeolite molecular sieve, α is MoBeta type zeolite molecular sieve The ratio of the 3740cm -1 absorption peak intensity in the FT-IR spectrum to the 3740cm -1 absorption peak intensity in the FT-IR spectrum of the parent Beta zeolite molecular sieve.
13、根据12所述的方法,其特征在于,所述分子筛混合物中ZSM-5分子筛和Beta分子筛的重量之比为4:1~1:1;所述MoBeta分子筛的n值为0.3≤n≤0.8。13. The method according to 12, characterized in that the weight ratio of ZSM-5 molecular sieve and Beta molecular sieve in the molecular sieve mixture is 4:1-1:1; the n value of the MoBeta molecular sieve is 0.3≤n≤ 0.8.
14、根据12所述的方法,其特征在于,以所述MoBeta型沸石分子筛为基准,所述MoBeta沸石分子筛中以氧化物计的钼的含量为0.5-10重量%。14. The method according to 12, characterized in that, based on the MoBeta zeolite molecular sieve, the molybdenum content in the MoBeta zeolite molecular sieve is 0.5-10% by weight.
15、根据14所述的方法,其特征在于,以所述MoBeta型沸石分子筛为基准,所述MoBeta型沸石分子筛中以氧化物计的钼的含量为1-9重量%。15. The method according to 14, characterized in that, based on the MoBeta zeolite molecular sieve, the molybdenum content in the MoBeta zeolite molecular sieve is 1-9% by weight.
16、根据12所述的方法,其特征在于,所述MoBeta型沸石分子筛的制备方法包括:(1)将Beta型沸石分子筛与含Mo化合物混合,得到一种Beta型沸石分子筛与含Mo化合物的混合物,以所述MoBeta型沸石分子筛为基准,各组分的用量使最终MoBeta型沸石分子筛中,以氧化物计的钼含量为0.5-10重量%;(2)将步骤(1)得到的混合物在含水蒸气的气氛围下高温处理,所述高温处理的条件包括焙烧温度为200-700℃,焙烧时间为1-24小时,含水蒸气的气体流量为0.3-2标准立方米/千克·小时,得到MoBeta型沸石分子筛。16. The method according to 12, characterized in that the preparation method of the MoBeta-type zeolite molecular sieve comprises: (1) mixing the Beta-type zeolite molecular sieve with the Mo-containing compound to obtain a mixture of the Beta-type zeolite molecular sieve and the Mo-containing compound The mixture is based on the MoBeta-type zeolite molecular sieve, and the consumption of each component is such that in the final MoBeta-type zeolite molecular sieve, the molybdenum content in terms of oxide is 0.5-10% by weight; (2) the mixture obtained in step (1) High-temperature treatment in an atmosphere containing water vapor, the conditions of the high-temperature treatment include a calcination temperature of 200-700°C, a calcination time of 1-24 hours, and a gas flow rate of 0.3-2 standard cubic meters/kg·hour containing water vapor, Obtain MoBeta type zeolite molecular sieve.
17、根据16所述的方法,其特征在于,以所述MoBeta型沸石分子筛为基准,所述步骤(1)中各组分的用量使最终MoBeta型沸石分子筛中,以氧化物计的钼含量为1-9重量%;所述步骤(2)中的高温处理的条件包括焙烧温度为400-650℃,焙烧时间为2-12小时,含水蒸气的气体流量为0.6-1.5标准立方米/千克·小时。17. The method according to 16, characterized in that, taking the MoBeta-type zeolite molecular sieve as a benchmark, the amount of each component in the step (1) is such that the molybdenum content calculated as oxide in the final MoBeta-type zeolite molecular sieve is 1-9% by weight; the conditions of the high temperature treatment in the step (2) include that the calcination temperature is 400-650° C., the calcination time is 2-12 hours, and the gas flow rate containing water vapor is 0.6-1.5 standard cubic meters/kg ·Hour.
18、根据17所述的方法,其特征在于,所述含水蒸气的气氛中含有稀释气体,其中,所述水蒸气与稀释气体的体积混合比例为1:10-100。18. The method according to 17, characterized in that the atmosphere containing water vapor contains diluent gas, wherein the volume mixing ratio of water vapor and diluent gas is 1:10-100.
19、根据18所述的方法,其特征在于,所述稀释气体选自氢气、氮气及其混合气,优选为氢气,或者选自空气以及空气与氮气的混合气;所述水蒸气与稀释气体的体积混合比例为1:20-80。19. The method according to 18, characterized in that the diluent gas is selected from hydrogen, nitrogen and a mixture thereof, preferably hydrogen, or a mixture of air and air and nitrogen; the water vapor and the diluent gas The volume mixing ratio is 1:20-80.
20、根据12所述的方法,其特征在于,所述方法中包括向所述载体中引入加氢活性金属组分的步骤,所述加氢裂化催化剂中的加氢活性金属组分选自至少一种Ⅷ族金属组分和至少一种ⅥB金属组分,以氧化物计并以所述催化剂为基准,所述Ⅷ族金属组分的引入量使最终催化剂中Ⅷ族金属组分的含量为1-10重量%,所述ⅥB族金属组分的引入量使最终催化剂中ⅥB族金属组分的含量为5-50重量%。20. The method according to 12, characterized in that the method includes the step of introducing a hydrogenation active metal component into the carrier, and the hydrogenation active metal component in the hydrocracking catalyst is selected from at least A metal component of Group VIII and at least one metal component of VIB, calculated as oxides and based on the catalyst, the introduction amount of metal component of Group VIII makes the content of metal component of Group VIII in the final catalyst be 1-10% by weight, the introduction amount of the Group VIB metal component makes the content of the Group VIB metal component in the final catalyst 5-50% by weight.
21、根据20所述的方法,其特征在于,所述Ⅷ族金属组分选自钴和/或镍,ⅥB金属组分选自钼和/或钨,以氧化物计并以所述催化剂为基准,所述Ⅷ族金属组分的引入量使最终催化剂中Ⅷ族金属组分的含量为1.5-6重量%,所述ⅥB族金属组分的引入量使最终催化剂中ⅥB族金属组分的含量为10-40重量%。21. The method according to 20, characterized in that the Group VIII metal component is selected from cobalt and/or nickel, and the VIB metal component is selected from molybdenum and/or tungsten, calculated as oxides and based on the catalyst Standard, the introduction amount of the Group VIII metal component makes the content of the Group VIII metal component in the final catalyst be 1.5-6% by weight, and the introduction amount of the VIB Group metal component makes the content of the VIB Group metal component in the final catalyst The content is 10-40% by weight.
22、根据12所述的方法,其特征在于,所述方法中包括向所述载体中引入耐热无机氧化物基质的步骤,以所述载体为基准,所述耐热无机氧化物基质的引入量使最终载体中耐热无机氧化物基质的含量为大于0至小于等于99重量%。22. The method according to 12, characterized in that the method includes the step of introducing a heat-resistant inorganic oxide matrix into the carrier, based on the carrier, the introduction of the heat-resistant inorganic oxide matrix The amount is such that the content of the refractory inorganic oxide matrix in the final support is greater than 0 to less than or equal to 99% by weight.
23、根据22所述的方法,其特征在于,以所述载体为基准,所述耐热无机氧化物基质的引入量使最终载体中耐热无机氧化物基质的含量为10-90重量%。23. The method according to 22, characterized in that, based on the carrier, the amount of the heat-resistant inorganic oxide matrix introduced is such that the content of the heat-resistant inorganic oxide matrix in the final carrier is 10-90% by weight.
24、一种加氢裂化方法,包括在加氢裂化条件下将烃油与催化剂接触,其中,所述催化剂为前述1-11提供的催化剂。24. A hydrocracking method, comprising contacting hydrocarbon oil with a catalyst under hydrocracking conditions, wherein the catalyst is the catalyst provided in 1-11 above.
本发明关于分子筛的描述中,所述Beta(或MoBeta、ZSM-5等)型沸石分子筛、Beta(或MoBeta、ZSM-5等)沸石或Beta(或MoBeta、ZSM-5等)分子筛的含义相同。In the present invention's description about molecular sieves, the Beta (or MoBeta, ZSM-5, etc.) type zeolite molecular sieve, Beta (or MoBeta, ZSM-5, etc.) zeolite or Beta (or MoBeta, ZSM-5, etc.) molecular sieve have the same meaning .
本发明中,所述Beta沸石的FT-IR谱图中的3610cm-1吸收峰是指FT-IR谱图中的3610±10cm-1处的吸收峰,该吸收峰归属于Beta型沸石酸性羟基的振动吸收峰。所述Beta沸石的FT-IR谱图中的3740cm-1吸收峰是指FT-IR谱图中的3740cm-1±10cm-1处的吸收峰,该吸收峰归属于Beta型沸石Si-OH的振动吸收峰。In the present invention, the 3610cm -1 absorption peak in the FT-IR spectrum of the Beta zeolite refers to the absorption peak at 3610 ± 10cm -1 in the FT-IR spectrum, which belongs to the Beta-type zeolite acidic hydroxyl group vibration absorption peak. The 3740cm -1 absorption peak in the FT-IR spectrum of the Beta zeolite refers to the absorption peak at 3740cm -1 ±10cm -1 in the FT-IR spectrum, which belongs to the Beta-type zeolite Si-OH Vibration absorption peak.
发明人发现,当以n=I/αI0表示Beta型沸石分子筛引入Mo金属组分前后FT-IR谱图中3610cm-1吸收峰强度的变化时,采用本发明提供的方法制备的Mo-Beta型沸石分子筛的这种酸性羟基的振动特征吸收峰的强度降低。而采用这种Mo-Beta型沸石分子筛制备的催化剂的加氢芳烃饱与开环、裂化性能明显提高。The inventors found that when n=I/αI 0 represents the change of the 3610cm -1 absorption peak intensity in the FT-IR spectrogram before and after the introduction of the Mo metal component into the Beta zeolite molecular sieve, the Mo-Beta prepared by the method provided by the invention The intensity of the vibration characteristic absorption peak of this acidic hydroxyl group of the type zeolite molecular sieve is reduced. However, the catalyst prepared by using the Mo-Beta zeolite molecular sieve has significantly improved hydrogenation aromatics saturation ring opening and cracking performance.
本发明中,所述Mo-Beta沸石为一种0<n<1,优选为0.3≤n≤0.8的Beta型沸石。优选地,以所述Mo-Beta型沸石分子筛为基准(本发明中,Mo-Beta型沸石分子筛中氧化钼的含量(质量分数)=待测Mo-Beta型沸石分子筛中氧化钼的测定值/(待测Mo-Beta型沸石分子筛的量×干基)。干基为待测样品在空气氛围下600℃焙烧4小时后的重量与焙烧前重量之比),所述Mo-Beta沸石中Mo的含量为0.5-10重量%,进一步优选为1-9重量%。In the present invention, the Mo-Beta zeolite is a Beta type zeolite with 0<n<1, preferably 0.3≤n≤0.8. Preferably, the Mo-Beta type zeolite molecular sieve is used as a benchmark (in the present invention, the content (mass fraction) of molybdenum oxide in the Mo-Beta type zeolite molecular sieve=the measured value/ (the amount of the Mo-Beta type zeolite molecular sieve to be tested × dry basis). The dry basis is the ratio of the weight of the sample to be tested after roasting at 600 ° C for 4 hours in an air atmosphere to the weight before roasting), and the Mo in the Mo-Beta zeolite The content is 0.5-10% by weight, more preferably 1-9% by weight.
本发明的向Beta型沸石分子筛引入Mo的方法包括:The method of introducing Mo to Beta type zeolite molecular sieve of the present invention comprises:
(1)将Beta型沸石分子筛与含Mo化合物混合,得到一种Beta型沸石分子筛与含Mo化合物的混合物;(1) Beta-type zeolite molecular sieves are mixed with Mo-containing compounds to obtain a mixture of Beta-type zeolite molecular sieves and Mo-containing compounds;
(2)将步骤(1)得到的混合物在含水蒸气的气氛围下焙烧,得到Mo-Beta型沸石分子筛;(2) Roasting the mixture obtained in step (1) in an atmosphere containing water vapor to obtain Mo-Beta type zeolite molecular sieve;
其中,以干基计的所述Mo-Beta型沸石分子筛为基准,所述步骤(1)中各组分的用量使最终Mo-Beta型沸石分子筛中,优选以氧化物计的钼含量为0.5-10重量%,进一步优选以氧化物计的钼含量为1-6重量%;所述含钼化合物优选自钼的氧化物、氯化物或钼酸盐等;所述步骤(2)中的焙烧条件包括:温度为200-700℃,优选为400-650℃,时间为1-24小时,优选为3-12小时,含水蒸气的气体流量为0.3-2标准立方米/千克·小时,优选为0.6-1.5标准立方米/千克·小时。Wherein, the Mo-Beta type zeolite molecular sieve is based on the dry basis, and the consumption of each component in the step (1) is such that in the final Mo-Beta type zeolite molecular sieve, the molybdenum content in terms of oxides is preferably 0.5 -10% by weight, further preferably the molybdenum content in terms of oxides is 1-6% by weight; the molybdenum-containing compound is preferably selected from molybdenum oxides, chlorides or molybdates; the roasting in the step (2) The conditions include: the temperature is 200-700°C, preferably 400-650°C, the time is 1-24 hours, preferably 3-12 hours, the gas flow rate containing water vapor is 0.3-2 standard cubic meters/kg·hour, preferably 0.6-1.5 Nm3/kg·h.
前述方法中,优选所述含水蒸气的气氛中含有稀释气体,所述稀释气体可以选择的例子如:选自氢气、氮气及其混合气,或者选自空气以及空气与氮气的混合气,其中优选为氢气,其中,所述水蒸气与稀释气体的体积混合比例优选为1:10-100,进一步优选为1:20-80。In the aforementioned method, it is preferable that the atmosphere containing water vapor contains a diluent gas, and the diluent gas can be selected from examples such as: selected from hydrogen, nitrogen and a mixture thereof, or selected from air and a mixture of air and nitrogen, wherein preferably It is hydrogen, wherein the volume mixing ratio of the water vapor and the diluent gas is preferably 1:10-100, more preferably 1:20-80.
本发明中,对所述ZSM-5没有特别限制,可以是市售的商品或由任意的现有技术制备。In the present invention, the ZSM-5 is not particularly limited, and may be a commercially available product or prepared by any prior art.
按照本发明提供的催化剂,其中所述的载体视不同要求可制成各种易于操作的成型物,例如微球、球形、片剂或条形等。该成型可按常规的方法进行,例如,将所述含ZSM-5沸石分子筛和MoBeta型沸石分子筛的复合分子筛、含或不含耐热无机氧化物挤条成型并焙烧的方法制备。在挤出成型时,可以向待成型物料中加入适量助挤剂和/或胶粘剂,然后挤出成型。所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,例如常见的助挤剂可以选自田菁粉、甲基纤维素、淀粉、聚乙烯醇、聚乙醇中的一种或几种,所述胶溶剂可以选自无机酸、有机酸中的一种或几种。According to the catalyst provided by the present invention, the carrier can be made into various easy-to-handle moldings, such as microspheres, spheres, tablets or strips, etc. depending on different requirements. The molding can be carried out by conventional methods, for example, the compound molecular sieve containing ZSM-5 zeolite molecular sieve and MoBeta type zeolite molecular sieve, with or without heat-resistant inorganic oxide is extruded and calcined. During extrusion molding, an appropriate amount of extrusion aid and/or adhesive can be added to the material to be formed, and then extruded. The type and amount of the extrusion aid and the peptizing agent are well known to those skilled in the art, for example, the common extrusion aid can be selected from one of squash powder, methyl cellulose, starch, polyvinyl alcohol, polyethanol or several, and the peptizer can be selected from one or more of inorganic acids and organic acids.
按照本发明提供的催化剂,其中的加氢活性金属组分为此类催化剂常规选择,例如,包括至少一种选自Ⅷ族金属组分和至少一种选自ⅥB族金属组分。优选的第Ⅷ族金属组分为钴和/或镍,第ⅥB族金属组分为钼和/或钨。以氧化物计并以所述催化剂为基准,所述Ⅷ族金属组分的含量优选为1-10重量%,进一步优选为1.5-6重量%,所述ⅥB族金属组分的含量优选为5-50重量%,进一步优选为10-40重量%。本发明在计算ⅥB族金属组分的含量时,包括将MoBeta分子筛中的Mo计算在内。Catalysts according to the present invention are provided in which the hydrogenation-active metal component is selected conventionally for such catalysts, for example, comprising at least one metal component selected from Group VIII and at least one metal component selected from Group VIB. Preferred Group VIII metal components are cobalt and/or nickel and Group VIB metal components are molybdenum and/or tungsten. In terms of oxides and based on the catalyst, the content of the Group VIII metal component is preferably 1-10% by weight, more preferably 1.5-6% by weight, and the content of the Group VIB metal component is preferably 5% by weight. -50% by weight, more preferably 10-40% by weight. The present invention includes Mo in the MoBeta molecular sieve when calculating the content of the VIB group metal component.
在足以将所述的加氢活性金属组分负载于所述载体上的前提下,本发明对所述负载方法没有特别限制,优选的方法为浸渍法,包括配制含所述金属的化合物的浸渍溶液,之后用该溶液浸渍所述的载体。所述的浸渍方法为常规方法,例如,可以是过量液浸渍、孔饱和法浸渍法。其中,通过对含金属组分的溶液的浓度、用量或载体用量的调节和控制,可以制备出指定含量的所述催化剂,这是本领域技术人员所容易理解和实现的。On the premise that it is sufficient to load the hydrogenation active metal component on the carrier, the present invention has no special limitation on the loading method, and the preferred method is the impregnation method, including the impregnation of preparing the compound containing the metal solution, which is then used to impregnate the carrier. The impregnation method is a conventional method, for example, it may be impregnation with excess liquid or pore saturation method. Wherein, a specified content of the catalyst can be prepared by adjusting and controlling the concentration and amount of the solution containing the metal component or the amount of the carrier, which is easily understood and realized by those skilled in the art.
按照本发明,当所述金属浸渍步骤完成之后,视需要可以进行干燥、焙烧或不焙烧等步骤。所述干燥和焙烧的条件均是常规的,例如,干燥温度为100-300℃,优选为100-280℃,干燥时间为1-12小时,优选为2-8小时;焙烧温度为350-550℃,优选为400-500℃,焙烧时间为1-10小时,优选为2-8小时。According to the present invention, after the metal impregnation step is completed, steps such as drying, calcination or non-calcination may be carried out as required. The conditions of the drying and calcination are conventional, for example, the drying temperature is 100-300°C, preferably 100-280°C, and the drying time is 1-12 hours, preferably 2-8 hours; the calcination temperature is 350-550°C. °C, preferably 400-500 °C, and the firing time is 1-10 hours, preferably 2-8 hours.
所述的含选自ⅥB族的金属组分化合物选自它们中的可溶性化合物中的一种或几种,如氧化钼、钼酸盐、仲钼酸盐中的一种或几种,优选其中的氧化钼、钼酸铵、仲钼酸铵;钨酸盐、偏钨酸盐、乙基偏钨酸盐中的一种或几种,优选其中的偏钨酸铵、乙基偏钨酸铵。所述的含选自Ⅷ族金属组分的化合物选自它们的可溶性化合物中的一种或几种,如硝酸钴、醋酸钴、碱式碳酸钴、氯化钴和钴的可溶性络合物中的一种或几种,优选为硝酸钴、碱式碳酸钴;硝酸镍、醋酸镍、碱式碳酸镍、氯化镍和镍的可溶性络合物中的一种或几种,优选为硝酸镍、碱式碳酸镍。The metal component compound selected from group VIB is selected from one or more of the soluble compounds in them, such as one or more of molybdenum oxide, molybdate, paramolybdate, preferably among them Molybdenum oxide, ammonium molybdate, ammonium paramolybdate; one or more of tungstate, metatungstate, ethyl metatungstate, preferably ammonium metatungstate, ethyl ammonium metatungstate . The compound containing metal components selected from Group VIII is selected from one or more of their soluble compounds, such as cobalt nitrate, cobalt acetate, basic cobalt carbonate, cobalt chloride and cobalt soluble complexes One or more, preferably cobalt nitrate, basic cobalt carbonate; one or more of nickel nitrate, nickel acetate, basic nickel carbonate, nickel chloride and nickel soluble complexes, preferably nickel nitrate , Basic nickel carbonate.
按照本发明提供的催化剂,还可以含有任何不影响本发明提供催化剂催化性能的物质或能改善本发明提供的催化剂催化性能的物质。如可以引入磷、钛等组分中的一种或两种,以元素计并以催化剂为基准,上述助剂的引入量为0-10重量%,优选为0.5-5重量%。The catalyst provided by the present invention may also contain any material that does not affect the catalytic performance of the catalyst provided by the present invention or that can improve the catalytic performance of the catalyst provided by the present invention. For example, one or two of the components such as phosphorus and titanium can be introduced, calculated as elements and based on the catalyst, the introduction amount of the above additives is 0-10% by weight, preferably 0.5-5% by weight.
当所述催化剂中还含有选自磷、钛或硅等组分中的一种或两种组分时,所述选自磷、钛等组分的引入方法为惯常方法,如可以是将含所述助剂的化合物直接与固体酸组分、拟薄水铝石混合、成型并焙烧;可以是将含有所述助剂的化合物与含有加氢活性金属组分的化合物配制成混合溶液后与所述载体接触;还可以是将含有助剂的化合物单独配制溶液后与所述载体接触并焙烧。当助剂与加氢活性金属分别引入所述载体时,优选首先用含有助剂化合物溶液与所述载体接触并焙烧,之后再与含有加氢活性金属组分的化合物的溶液接触,例如通过浸渍的方法,所述焙烧温度为250-600℃,优选为350-500℃,焙烧时间为2-8小时,优选为3-6小时。When the catalyst also contains one or two components selected from components such as phosphorus, titanium or silicon, the introduction method of the components selected from phosphorus, titanium and the like is a conventional method, such as including The compound of the auxiliary agent is directly mixed with the solid acid component and pseudo-boehmite, shaped and roasted; it can be mixed with the compound containing the auxiliary agent and the compound containing the hydrogenation active metal component after preparing a mixed solution The carrier is contacted; it can also be that the compound containing the auxiliary agent is separately prepared into a solution, then contacted with the carrier and calcined. When the auxiliary agent and the hydrogenation active metal are respectively introduced into the carrier, it is preferable to first contact the carrier with a solution containing the auxiliary agent compound and roast it, and then contact it with the solution containing the compound of the hydrogenation active metal component, for example, by impregnating method, the calcination temperature is 250-600°C, preferably 350-500°C, and the calcination time is 2-8 hours, preferably 3-6 hours.
本发明提供的催化剂中还可以含有选自含氧或含氮有机化合物中的一种或几种的有机化合物,优选的含氧有机化合物选自有机醇和有机酸中的一种或几种;优选的含氮有机化合物选自有机胺中的一种或几种。例如,含氧有机化合物可以举出乙二醇、丙三醇、聚乙二醇(分子量为200-1500)、二乙二醇、丁二醇、乙酸、马来酸、草酸、氨基三乙酸、1,2-环己烷二胺四乙酸、柠檬酸、酒石酸、苹果酸中的一种或几种,含氮有机化合物可以为乙二胺、EDTA及其铵盐。所述有机化合物与以氧化物计的第VIII族和第VIB族金属组分之和的摩尔比为0.03-2,优选为0.08-1.5。The catalyst provided by the invention can also contain one or more organic compounds selected from oxygen-containing or nitrogen-containing organic compounds, and preferred oxygen-containing organic compounds are selected from one or more of organic alcohols and organic acids; preferably The nitrogen-containing organic compound is selected from one or more of organic amines. For example, the oxygen-containing organic compound can include ethylene glycol, glycerol, polyethylene glycol (molecular weight is 200-1500), diethylene glycol, butanediol, acetic acid, maleic acid, oxalic acid, aminotriacetic acid, One or more of 1,2-cyclohexanediaminetetraacetic acid, citric acid, tartaric acid and malic acid, and the nitrogen-containing organic compound can be ethylenediamine, EDTA and its ammonium salts. The molar ratio of the organic compound to the sum of Group VIII and Group VIB metal components calculated as oxides is 0.03-2, preferably 0.08-1.5.
按照本领域中的常规方法,所述加氢处理催化剂在使用之前,通常可在氢气存在下,于140-370℃的温度下用硫、硫化氢或含硫原料进行预硫化,这种预硫化可在器外进行也可在器内原位硫化,将其所负载的活性金属组分转化为金属硫化物组分。According to conventional methods in this field, before use, the hydrotreating catalyst can be presulfurized with sulfur, hydrogen sulfide or sulfur-containing raw materials at a temperature of 140-370° C. in the presence of hydrogen, such presulfurization It can be vulcanized outside or in-situ, and the active metal components supported by it can be converted into metal sulfide components.
在本发明提供的加氢裂解方法中,对所述的加氢裂解反应条件没有任何特别的限定,可以采用通常的反应条件,例如可举出反应温度为200-420℃、进一步优选为220-400℃,压力为2-18兆帕、进一步优选为2-15兆帕,液时空速0.3-10小时-1、进一步优选为0.3-5小时-1,氢油体积比为50-5000、进一步优选为50-4000。In the hydrocracking method provided by the present invention, there are no special restrictions on the conditions of the hydrocracking reaction, and common reaction conditions can be used, for example, the reaction temperature is 200-420°C, more preferably 220- 400°C, the pressure is 2-18 MPa, more preferably 2-15 MPa, the liquid hourly space velocity is 0.3-10 hours -1 , more preferably 0.3-5 hours -1 , the hydrogen-oil volume ratio is 50-5000, further Preferably 50-4000.
所述加氢处理反应的装置可以在任何足以使所述原料油在加氢处理反应条件下与所述催化剂接触反应的反应装器中进行,例如,在所述固定床反应器,移动床反应器或沸腾床反应器中进行。The device for the hydroprocessing reaction can be carried out in any reaction device sufficient to allow the feed oil to contact the catalyst under the hydroprocessing reaction conditions, for example, in the fixed bed reactor, moving bed reaction in reactors or ebullating bed reactors.
与现有技术相比,本发明提供催化剂用于加氢裂化反应过程时,原料中双环及以上多环芳烃的转化和理想产物的选择性等明显提高。可直接用于加工各种不同的烃油原料,以对其进行加氢改质。所述烃油原料包括各种重质矿物油或合成油或它们的混合馏分油,例如,选自原油、馏分油、溶剂精制油、蜡膏、蜡下油、费托合成油、煤液化油、轻脱沥青油和重脱沥青油中的一种或几种。特别适合用于富含芳烃油品的加氢裂化或劣质柴油的加氢改质。Compared with the prior art, when the catalyst provided by the invention is used in the hydrocracking reaction process, the conversion of bicyclic and above polycyclic aromatic hydrocarbons in raw materials and the selectivity of ideal products are obviously improved. It can be directly used to process various hydrocarbon oil raw materials for hydrogenation upgrading. The hydrocarbon oil raw materials include various heavy mineral oils or synthetic oils or their mixed distillates, for example, selected from crude oil, distillate oil, solvent refined oil, wax paste, wax bottom oil, Fischer-Tropsch synthetic oil, coal liquefied oil One or more of light deasphalted oil and heavy deasphalted oil. It is especially suitable for hydrocracking of oil rich in aromatics or hydro-upgrading of inferior diesel oil.
具体实施方式Detailed ways
下面的实例将对本发明做进一步说明。The following examples will further illustrate the present invention.
分子筛骨架羟基由傅里叶红外(FT-IR)测得,首先将样品于350℃下焙烧2h,保持真空度10-6Pa,然后降至室温测定分子筛的羟基红外谱。MoY分子筛中Mo含量由X射线荧光光谱法(XRF)测得,实验方法是分子筛样品压片成型,铑靶,激光电压50kV,激光电流50mA,采用外标法进行半定量分析。The hydroxyl group of the molecular sieve skeleton was measured by Fourier transform infrared (FT-IR). Firstly, the sample was calcined at 350°C for 2 hours, and the vacuum degree was kept at 10 -6 Pa. Then, the hydroxyl group infrared spectrum of the molecular sieve was measured at room temperature. The Mo content in the MoY molecular sieve is measured by X-ray fluorescence spectrometry (XRF). The experimental method is that the molecular sieve sample is pressed into tablets, rhodium target, laser voltage 50kV, laser current 50mA, and an external standard method is used for semi-quantitative analysis.
实施例1Example 1
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与0.8克三氧化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在氢气和水蒸气气氛下于420℃焙烧24小时,其中的气体流量为0.5m3/(kg·h)、水蒸气与氢气的混合比例为1:40。得到Mo改性Beta型分子筛MoBeta1,Mo-Beta1中MoO3的含量及其n值列于表1。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 0.8 grams of molybdenum trioxide, grind them in a mortar, and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 420°C for 24 hours under the atmosphere of hydrogen and water vapor, the gas flow rate is 0.5m 3 /(kg·h), and the mixing ratio of water vapor and hydrogen is 1:40. The Mo-modified Beta-type molecular sieve MoBeta1 was obtained, and the content of MoO 3 in Mo-Beta1 and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与19.1克ZSM-5(长岭催化剂分公司产品,硅/铝60,干基0.94)、159.1克MoBeta1样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z1。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry basis 0.71) is mixed with 19.1 gram of ZSM-5 (product of Changling Catalyst Branch Company, silicon/aluminum 60, dry basis 0.94), 159.1 gram of MoBeta1 samples, Extruded into a clover-shaped strip with a circumscribed circle diameter of 1.6 mm, dried the wet strip at 150°C for 3 hours, and calcined at 550°C for 3 hours to obtain carrier Z1.
取100.2克载体Z1,用95毫升含MoO3182.1克/升、NiO 78.9克/升七钼酸铵和硝酸镍的混合溶液浸渍4小时,于150℃干燥3h、400℃焙烧3小时,得到催化剂C1。以催化剂为基准,C1催化剂焙烧后组成如表2所示(活性金属组分采用X射线荧光光谱分析(XRF)测定,下同)。Take 100.2 grams of carrier Z1, impregnate with 95 ml of a mixed solution containing MoO 3 182.1 g/L, NiO 78.9 g/L ammonium heptamolybdate and nickel nitrate for 4 hours, dry at 150°C for 3 hours, and bake at 400°C for 3 hours to obtain the catalyst C1. Based on the catalyst, the composition of the C1 catalyst after calcination is shown in Table 2 (the active metal component is measured by X-ray fluorescence spectrometry (XRF), the same below).
实施例2Example 2
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与8.5克三氧化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在氢气和水蒸气气氛下于450℃焙烧4小时,其中的气体流量为0.8m3/(kg·h)、水蒸气与氢气的混合比例为1:30。得到Mo改性Beta型分子筛MoBeta2,MoBeta2中MoO3的含量及其n值列于表1。。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 8.5 grams of molybdenum trioxide, grind them in a mortar, and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 450°C for 4 hours under the atmosphere of hydrogen and water vapor. The gas flow rate is 0.8m 3 /(kg·h), and the mixing ratio of water vapor and hydrogen is 1:30. Obtained MoBeta2 modified Beta molecular sieve, the content of MoO3 in MoBeta2 and its n value are listed in Table 1. .
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与9.8克BZSM-5(同实施例1)、36.6克MoBeta2样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z2。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry base 0.71) is mixed with 9.8 gram of BZSM-5 (same as embodiment 1), 36.6 gram of MoBeta2 samples, extruded into a clover shape with a circumscribed circle diameter of 1.6 mm Strips, wet strips were dried at 150°C for 3 hours and calcined at 550°C for 3 hours to obtain carrier Z2.
取101.0克载体Z2,用78毫升含MoO3648.9克/升、NiO 128.2克/升、P2O564.1克/升、138.5克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C2。以催化剂为基准,C2催化剂焙烧后组成如表2所示。Take 101.0 grams of carrier Z2, impregnate with 78 milliliters of nickel and molybdenum complex solution containing MoO 3 648.9 g/L, NiO 128.2 g/L, P 2 O 5 64.1 g/L, and 138.5 g/L citric acid for 4 hours. Dry at 150°C for 3 hours to obtain catalyst C2. Based on the catalyst, the composition of the C2 catalyst after calcination is shown in Table 2.
实施例3Example 3
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与52.6克ZSM-5(同实施例1)、49.2克MoBeta2样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z3。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry base 0.71) is mixed with 52.6 gram of ZSM-5 (same as embodiment 1), 49.2 gram of MoBeta Samples are mixed, extruded into a clover shape whose circumscribed circle diameter is 1.6 mm Strips, wet strips were dried at 150°C for 3 hours and calcined at 550°C for 3 hours to obtain carrier Z3.
取101.7克载体Z3,用90毫升含MoO3277.4克/升、NiO 44.4克/升、P2O529.7克/升、48.0克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C3。以催化剂为基准,C3催化剂焙烧后组成如表2所示。Take 101.7 grams of carrier Z3, impregnate with 90 milliliters of nickel and molybdenum complex solution containing MoO 3 277.4 g/L, NiO 44.4 g/L, P 2 O 5 29.7 g/L, and 48.0 g/L citric acid for 4 hours. Dry at 150°C for 3 hours to obtain catalyst C3. Based on the catalyst, the composition of the C3 catalyst after calcination is shown in Table 2.
实施例4Example 4
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与14.1克三氧化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在氢气和水蒸气气氛下于450℃焙烧8小时,其中的气体流量为0.8m3/(kg·h)、水蒸气与氢气的混合比例为1:30。得到Mo改性Beta型分子筛MoBeta3,MoBeta3中MoO3的含量及其n值列于表1。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 14.1 grams of molybdenum trioxide, grind them in a mortar and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 450°C for 8 hours under the atmosphere of hydrogen and water vapor. The gas flow rate is 0.8m 3 /(kg·h), and the mixing ratio of water vapor and hydrogen is 1:30. The MoBeta3 molecular sieve modified by MoBeta3 was obtained. The content of MoO3 in MoBeta3 and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与54.8克ZSM-5(同实施例1)、50.5克MoBeta3样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z3。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry basis 0.71) is mixed with 54.8 gram of ZSM-5 (same as Example 1), 50.5 gram of MoBeta3 samples, extruded into a clover shape with circumscribed circle diameter of 1.6 mm Strips, wet strips were dried at 150°C for 3 hours and calcined at 550°C for 3 hours to obtain carrier Z3.
取103.3克载体Z4,用88毫升含MoO3265.5克/升、NiO 45.5克/升、P2O530.3克/升、49.1克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C4。以催化剂为基准,C4催化剂焙烧后组成如表2所示。Take 103.3 grams of carrier Z4, impregnate with 88 milliliters of nickel and molybdenum complex solution containing MoO 265.5 g/L, NiO 45.5 g/L, P 2 O 5 30.3 g/L, and 49.1 g/L citric acid for 4 hours, Dry at 150°C for 3 hours to obtain catalyst C4. Based on the catalyst, the composition of the C4 catalyst after calcination is shown in Table 2.
实施例5Example 5
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与69.7克Beta(长岭催化剂分公司产品,硅/铝30,干基0.81)、16.1克MoBeta3样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z5。200.0 grams of pseudo-boehmite (product of Changling Catalyst Branch Company, dry basis 0.71) and 69.7 grams of Beta (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81), 16.1 gram of MoBeta3 samples are mixed, extruded A clover-shaped strip with a circumscribed circle diameter of 1.6 mm was dried at 150° C. for 3 hours and then calcined at 550° C. for 3 hours to obtain the carrier Z5.
取102.9克载体Z5,用90毫升含MoO3541.9克/升、NiO 101.0克/升、P2O555.6克/升、109.2克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C5。以催化剂为基准,C5催化剂焙烧后组成如表2所示。Take 102.9 grams of carrier Z5, impregnate with 90 milliliters of nickel and molybdenum complex solutions containing MoO 3 541.9 g/L, NiO 101.0 g/L, P 2 O 5 55.6 g/L, and 109.2 g/L citric acid for 4 hours. Dry at 150°C for 3 hours to obtain catalyst C5. Based on the catalyst, the composition of the C5 catalyst after calcination is shown in Table 2.
实施例6Example 6
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与14.1克三氧化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在空气和水蒸气气氛下于450℃焙烧12小时,其中的气体流量为1.2m3/(kg·h)、水蒸气与空气的混合比例为1:15。得到Mo改性Beta型分子筛MoBeta4,MoBeta4中MoO3的含量及其n值列于表1。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 14.1 grams of molybdenum trioxide, grind them in a mortar and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 450°C for 12 hours under the atmosphere of air and water vapor. The gas flow rate is 1.2m 3 /(kg·h), and the mixing ratio of water vapor and air is 1:15. The MoBeta4 modified Beta molecular sieve was obtained. The content of MoO3 in MoBeta4 and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)与73.0克ZSM-5(同实施例1)、33.7克MoBeta4样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z6。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry base 0.71) is mixed with 73.0 gram of ZSM-5 (same as embodiment 1), 33.7 gram of MoBeta4 samples, extruded into a clover shape with circumscribed circle diameter of 1.6 mm Strips, wet strips were dried at 150°C for 3h and calcined at 550°C for 3h to obtain carrier Z6.
取103.3克载体Z4,用88毫升含MoO3265.5克/升、NiO 45.5克/升、P2O530.3克/升、49.1克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C6。以催化剂为基准,C6催化剂焙烧后组成如表2所示。Take 103.3 grams of carrier Z4, impregnate with 88 milliliters of nickel and molybdenum complex solution containing MoO 265.5 g/L, NiO 45.5 g/L, P 2 O 5 30.3 g/L, and 49.1 g/L citric acid for 4 hours, Dry at 150°C for 3 hours to obtain catalyst C6. Based on the catalyst, the composition of the C6 catalyst after calcination is shown in Table 2.
实施例7Example 7
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与26.8克五氯化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在氮气和水蒸气气氛下于300℃焙烧24小时,其中的气体流量为1.2m3/(kg·h)、水蒸气与氮气的混合比例为1:15。得到Mo改性Beta型分子筛MoBeta5,MoBeta5中MoO3的含量及其n值列于表1。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 26.8 grams of molybdenum pentachloride, grind them in a mortar and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 300°C for 24 hours under the atmosphere of nitrogen and water vapor. The gas flow rate is 1.2m 3 /(kg·h), and the mixing ratio of water vapor and nitrogen is 1:15. The Mo-modified Beta-type molecular sieve MoBeta5 was obtained, and the content of MoO 3 in MoBeta5 and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)、46.7克氧化硅-氧化铝(长岭催化剂分公司产品,干基76%)与28.2克ZSM-5(同实施例1)、52.2克MoBeta样品混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z7。With 200.0 grams of pseudo-boehmite (product of Changling Catalyst Branch Company, dry basis 0.71), 46.7 grams of silica-alumina (product of Changling Catalyst Branch Company, dry basis 76%) and 28.2 grams of ZSM-5 (same implementation Example 1), 52.2 grams of MoBeta samples were mixed, extruded into a clover-shaped bar with a circumscribed circle diameter of 1.6 mm, the wet bar was dried at 150°C for 3 hours, and then calcined at 550°C for 3 hours to obtain carrier Z7.
取102.3克载体Z7,用95毫升含MoO3160.0克/升、NiO 78.9克/升七钼酸铵和硝酸镍的混合溶液浸渍4小时,于150℃干燥3h、400℃焙烧3小时,得到催化剂C7。以催化剂为基准,C7催化剂焙烧后组成如表2所示。Take 102.3 grams of carrier Z7, impregnate with 95 ml of a mixed solution containing MoO 3 160.0 g/L, NiO 78.9 g/L ammonium heptamolybdate and nickel nitrate for 4 hours, dry at 150°C for 3 hours, and bake at 400°C for 3 hours to obtain the catalyst C7. Based on the catalyst, the composition of the C7 catalyst after calcination is shown in Table 2.
实施例8Example 8
取200.0克Beta分子筛(长岭催化剂分公司产品,硅/铝30,干基0.81)与14.1克三氧化钼在研钵中研磨、混合均匀。然后置于管式炉恒温区,在水蒸气气氛下于300℃焙烧8小时,其中的气体流量为0.4m3/(kg·h)。得到Mo改性Beta型分子筛MoBeta6,MoBeta6中MoO3的含量及其n值列于表1。Take 200.0 grams of Beta molecular sieve (product of Changling Catalyst Branch Company, silicon/aluminum 30, dry basis 0.81) and 14.1 grams of molybdenum trioxide, grind them in a mortar and mix them evenly. Then put it in the constant temperature zone of the tube furnace, and bake it at 300°C for 8 hours under the water vapor atmosphere, and the gas flow rate in it is 0.4m 3 /(kg·h). The MoBeta6 molecular sieve modified by MoBeta was obtained. The content of MoO3 in MoBeta6 and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)、122.0克ZSM-5(同实施例1)与12.6克MoBeta6样品混合,挤成直径为1.6毫米的形圆柱形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体Z8。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry base 0.71), 122.0 gram of ZSM-5 (same as Example 1) and 12.6 gram of MoBeta6 samples are mixed, extruded into a diameter cylindrical bar of 1.6 mm , the wet strip was dried at 150°C for 3h, and then calcined at 550°C for 3h to obtain carrier Z8.
取103.9克载体Z8,用90毫升含MoO3151.1克/升、NiO 83.3克/升七钼酸铵和硝酸镍的混合溶液浸渍4小时,于150℃干燥3h、400℃焙烧3小时,得到催化剂C8。以催化剂为基准,C8催化剂焙烧后组成如表2所示。Take 103.9 grams of carrier Z8, impregnate with 90 ml of a mixed solution containing MoO 3 151.1 g/L, NiO 83.3 g/L ammonium heptamolybdate and nickel nitrate for 4 hours, dry at 150°C for 3 hours, and bake at 400°C for 3 hours to obtain the catalyst C8. Based on the catalyst, the composition of the C8 catalyst after calcination is shown in Table 2.
实施例9Example 9
取150.0克ZSM-5(同实施例1)分子筛与93.0克MoBeta 1分子筛混合均匀,在DY-20粉末压片机上压片成型,压力为10MPa,150℃干燥3小时,制备载体Z9。Take 150.0 g of ZSM-5 (same as in Example 1) molecular sieve and 93.0 g of MoBeta 1 molecular sieve and mix evenly, press on a DY-20 powder tablet press, press at 10 MPa, and dry at 150° C. for 3 hours to prepare carrier Z9.
取105.2克Z9,用75毫升含MoO3286.2克/升、NiO 53.3克/升、P2O535.6克/升、57.6克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂C9。以催化剂为基准,C9催化剂焙烧后组成如表2所示。Take 105.2 grams of Z9, impregnate with 75 milliliters of nickel and molybdenum complex solution containing MoO 3 286.2 g/L, NiO 53.3 g/L, P 2 O 5 35.6 g/L, 57.6 g/L citric acid for 4 hours, at 150 °C for 3 hours to obtain catalyst C9. Based on the catalyst, the composition of the C9 catalyst after calcination is shown in Table 2.
对比例1Comparative example 1
取180.0克Beta型分子筛(长岭催化剂分公司产品,干基0.75)用含11.7克七钼酸铵的溶液等容浸渍4小时,150℃干燥3小时,450℃焙烧3小时,得到采用浸渍法制备的Mo改性Beta型分子筛DMoBeta。得到Mo改性Beta型分子筛DMoBeta,DMoBeta中MoO3的含量及其n值列于表1。Get 180.0 grams of Beta molecular sieves (products of Changling Catalyst Branch Company, dry basis 0.75) and impregnate 11.7 grams of ammonium heptamolybdate solution isometrically for 4 hours, dry at 150°C for 3 hours, and roast at 450°C for 3 hours to obtain Prepared Mo-modified Beta molecular sieve DMoBeta. The Mo-modified Beta-type molecular sieve DMoBeta was obtained, and the content of MoO 3 in DMoBeta and its n value are listed in Table 1.
将200.0克拟薄水铝石(长岭催化剂分公司产品,干基0.71)、78.9克ZSM-5(同实施例1)和94.6克DMoBeta分子筛混合,挤成外接圆直径为1.6毫米的三叶草形条,湿条于150℃干燥3h、550℃焙烧3h,得到载体DZ1。200.0 gram of pseudo-boehmite (product of Changling Catalyst Branch Company, dry base 0.71), 78.9 gram of ZSM-5 (same as Example 1) and 94.6 gram of DMoBeta molecular sieves are mixed, extruded into a clover shape with circumscribed circle diameter of 1.6 mm Strips, wet strips were dried at 150°C for 3 hours and calcined at 550°C for 3 hours to obtain carrier DZ1.
取100.0克载体DZ1,用90毫升含MoO3287.3克/升、NiO 44.4克/升、P2O529.7克/升、48.0克/升柠檬酸的镍、钼络合溶液浸渍4小时,于150℃干燥3小时,得到催化剂DC1。以催化剂为基准,DC1催化剂焙烧后组成如表2所示。Take 100.0 grams of carrier DZ1, impregnate with 90 milliliters of nickel and molybdenum complex solution containing MoO 3 287.3 g/L, NiO 44.4 g/L, P 2 O 5 29.7 g/L, and 48.0 g/L citric acid for 4 hours. Dry at 150°C for 3 hours to obtain catalyst DC1. Based on the catalyst, the composition of the DC1 catalyst after calcination is shown in Table 2.
表1 Mo改性Beta分子筛组成信息Table 1 Composition information of Mo modified Beta molecular sieves
表2 载体及催化剂组成信息Table 2 Carrier and catalyst composition information
实施例10-12Examples 10-12
下面的实施例说明本发明提供的催化剂的性能。The following examples illustrate the performance of the catalysts provided by the present invention.
以纯度99%的四氢萘为原料(分析纯),在微型固定床上评价本发明提供的催化剂C3、C4、C6的四氢萘反应性能,催化剂装填量为1.2克,反应条件为330℃~390℃,压力4.0MPa。为更好地进行对比给出以下两个性能指标(转化率、BTX选择性)并进行定义。以参比催化剂DC1的反应结果为百分之百,计算在相同反应温度下不同催化剂的相对转化率,以及在相同转化率下不同催化剂的相对SBTX值,结果列于表3中。With the tetrahydronaphthalene of purity 99% as raw material (analysis pure), evaluate the tetrahydronaphthalene reaction performance of catalyst C3, C4, C6 that the present invention provides on micro-fixed bed, catalyst loading is 1.2 grams, and reaction condition is 330 ℃~ 390°C, pressure 4.0MPa. For better comparison, the following two performance indicators (conversion rate, BTX selectivity) are given and defined. Taking the reaction result of the reference catalyst DC1 as 100%, calculate the relative conversion rate of different catalysts at the same reaction temperature, and the relative S BTX value of different catalysts at the same conversion rate, the results are listed in Table 3.
对比例2Comparative example 2
采用与实施例10-12相同方法评价DC1,结果列于表3中。DC1 was evaluated by the same method as in Examples 10-12, and the results are listed in Table 3.
表3 催化剂的四氢萘加氢裂化评价结果Table 3 Catalyst tetralin hydrocracking evaluation results
表3结果表明,与对比催化剂DC1相比:本发明提供专利四氢萘的相对转化率提高12%~23%;相同转化率下,相对BTX选择性提高37%~48%。The results in Table 3 show that, compared with the comparison catalyst DC1: the relative conversion rate of the patented tetralin provided by the present invention is increased by 12% to 23%; under the same conversion rate, the relative BTX selectivity is increased by 37% to 48%.
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| CN1552818A (en) * | 2003-05-30 | 2004-12-08 | 中国石油化工股份有限公司 | A kind of hydrocracking catalyst containing silica-alumina |
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