CN105400513A - Red phosphor powder and preparation method thereof - Google Patents

Red phosphor powder and preparation method thereof Download PDF

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Publication number
CN105400513A
CN105400513A CN201510428924.6A CN201510428924A CN105400513A CN 105400513 A CN105400513 A CN 105400513A CN 201510428924 A CN201510428924 A CN 201510428924A CN 105400513 A CN105400513 A CN 105400513A
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atmosphere
preparation
nitride
phosphor powder
europium
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王风昌
邹行
施威
邓华
支波
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Hangzhou Yinghe Photoelectronic Materials Co Ltd
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Hangzhou Yinghe Photoelectronic Materials Co Ltd
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Abstract

The present invention discloses red phosphor powder and a preparation method thereof, wherein the chemical structure formula of the red phosphor powder is Ca1-x-ySrxEuyLzAl3O[delta]N4-[delta], L is at least one selected from Li, Na and K, X is more than or equal to 0 and is less than 1, Y is more than 0 and is less than or equal to 0.1, Z is more than or equal to 0.5 and is less than or equal to 1, and [delta] is more than 0 and is less than 0.5. According to the present invention, the trace oxygen is introduced to balance the charge so as to improve the light emitting efficiency of the synthesized red phosphor powder; the phosphor powder can emit narrow brand visible light having the peak value of 630-680 nm under excitation of 400-500 nm violet light or blue light so as to improve the color rendering index of the product and meet the application requirements of the backlight and the display product on the narrow peak emission phosphor powder; and the red phosphor powder is prepared through the multi-step nitriding reaction method of the composite hydride dehydrogenation nitriding, and can be used for high color rendering index illumination, and backlighting and display devices.

Description

A kind of red fluorescence powder and preparation method thereof
Technical field
The present invention relates to lighting engineering, display and field of photoelectric material, particularly relate to a kind of red fluorescence powder and preparation method thereof.
Background technology
The U.S., Japan, Europe and the policy in succession putting into effect restriction incandescent light, mercury lamp and two primary colours luminescent lamps such as Chinese, and the asterisk of american energy standard regulation, colour rendering index CRI >=80 of interior lighting, require CRI >=90 in some high-end application scenarios.LED as solid-state illumination of new generation and technique of display, by the requirement of accomplished in many ways to high-color rendering.Adding high-quality LED red fluorescence powder is a kind of important means wherein.
M 2si 5n 8: Eu 2+(M=Ca, Sr, Ba) and CaAlSiN 3: Eu 2+this kind of nitride red fluorescent powder physico-chemical property is very stable, stablely in empty G&W does not decompose, and has that light decay is little, luminous quantum efficiency advantages of higher.Compared with the former, CaAlSiN 3: Eu 2+have longer emission wavelength, fade resistance also increases.Its excitation spectrum extends to the main excitation peak of 590mm from 200nm and is positioned at 335nm and 450nm. and emission peak system broadband, along with the increase of doping, peak position moves to 680nm from 640nm, is existing primary commercial red fluorescence powder.
To CaAlSiN 3: Eu 2+research, from 1985, ZHEN-KLNHUANG was to CaO-AlN-Si 3n 4phasor is studied; On this basis, Kyotallheda in reported first in 2006 CaAlSiN 3: Eu 2+red fluorescence powder, have studied its spectrum property and quenching temperature. in application publication number CN10217432A and application publication number CN102206491A, and Independent Administrative Institution, matter Materials Research Institution and Mitsubishi chemical Co., Ltd's co-applications CaAlSiN 3for the fluorescent material of principal phase, use this fluorescent material successfully can make the white light-emitting diode of high-level efficiency transmitting warm white.Cree Co adds active ions Ce in publication number CN101451063A patent 3+, also to introduce at atom N place multiple the moon from, but not mentioned these change impacts on performance etc.Intematix Corp. think in application publication number CN102282641A synthesis CaAlSiN 3the F being less than 2% is added in process -or Cl -from providing adsorption effect (getteringeffect), and be make oxygen impurities content keep low-level reason.
Up to the present, still there is following defect in this silica-based nitride red fluorescent powder: (1) luminous efficiency is still lower, about being only the half of YAG yellow fluorescent powder brightness.(2) the emmission spectrum due to this series of silicon nitride matter fluorescent powder is wider, is positioned at more than 700nm and still has comparatively multi-emitting, causes the light efficiency of packaged LED lower.(3), due to the relative inertness of nitride fluorescent powder raw material, the synthesis of silica-based nitride fluorescent material needs the severe condition such as active raw material, high temperature and high pressure usually, and this constrains suitability for industrialized production and the application of this series phosphor powder greatly.
Summary of the invention
The object of this invention is to provide a kind of luminous efficiency high, red fluorescence powder that emission wavelength is adjustable and preparation method thereof.
For solving the above technical problem, technical scheme of the present invention is:
A kind of red fluorescence powder, its chemical structural formula is: Ca 1-x-ysr xeu yl zal 3o δn 4-δ, wherein L is at least one in Li, Na, K, 0≤X < 1,0 < Y≤0.1,0.5≤Z≤1,0 < δ < 0.5.
Preferably, in above-mentioned chemical structural formula, 0 < δ≤0.25, balancing the uneven and disturbance of electric charge in the crystalline network of Tricationic Al, Eu, divalent cation Ca, Sr, Eu and monovalent cation Li, Na, K and nitrogen coordination by introducing micro amount of oxygen, regulating emission wavelength and the luminous efficiency of fluorescent material with this.
The lithium nitride aluminium calcium material of nearest appearance is by effectively can being excited by purple light or blue light after rare earth ion doped and launching the very narrow ruddiness of emission peak halfwidth, compared with traditional alkaline-earth metal silicon aluminum nitrides, be more suitable for the application requiring in backlight and display field, but in this material monovalence, divalence and Tricationic and nitrogen altogether isosteric constructional feature make it easily cause charge unbalance in local structure, defect, orderly/disorder phenomenon and affect the optical excitation of material and emitting performance and stability.
Based on more than, applicant studies discovery: by introducing luminous efficiency and the stability that micro amount of oxygen obviously can improve material in lithium nitride aluminium calcium material, the electric charge effect that is uneven and disturbance that acquisition and the micro amount of oxygen of this effect play in the crystalline network balancing Tricationic Al, Eu, divalent cation Ca, Sr, Eu and monovalent cation Li, Na, K and nitrogen coordination is relevant, thus form a kind of red fluorescence powder disclosed in this invention, have and promote the luminous efficiency of fluorescent material and the feature of stability.
The preparation method of above-mentioned red fluorescence powder, is the multistep nitrogenizing reaction method of a kind of complex hydride dehydrogenation then nitrogenize, comprises following steps successively:
A, by Ca 1-x-ysr xeu yl zal 3o δn 4-δstoichiometric ratio take raw material, mix;
B, steps A gained material is carried out high-temperature roasting in nitrogen atmosphere or nitrogen and hydrogen mixture atmosphere, maturing temperature 900 ~ 1400 DEG C, roasting time is 1 ~ 10 hour;
C, by step B gained crushing material, to sieve, obtain red fluorescence powder.
Above-mentioned steps A operates in nitrogen glove box.
Preferably, the raw material in steps A comprises CaCl2 or hydrolith, strontium nitride or hydrogenation strontium, nitrogenize europium, europium sesquioxide or europium, aluminium nitride, the hydride of L or the complex hydride of nitride, aluminium and L or nitride.
Further, for enhancing product performance, the europium sesquioxide in steps A or the mole dosage of europium are 0.2% ~ 3% of integral molar quantity.
Preferably, in step B, calcination atmosphere is N 2atmosphere or N 2/ H 2atmosphere.
Further, in step B, calcination atmosphere is N 2/ H 2atmosphere, the volume ratio of nitrogen and hydrogen is (95:5)-(75:25), and atmosphere pressures is 0.1MPa.
For improving product purity, ensureing quality product further, in step C, the material after sieving being washed, drying, obtains red fluorescence powder.
Washing main purpose removes impurity, general washing 2 times.
Above-mentioned fluorescent material is encapsulated, mixes by a certain percentage by this fluorescent material and YAG, and then be coated in blue chip surface by after certain Ratio of filler bitumen mixing, namely can be made into white light LEDs.
A principal feature of the red fluorescence powder that the present invention announces is, it a kind ofly there is micro amount of oxygen and regulate the narrowed emission nitride fluorescent material of emission wavelength and luminous efficiency.In the substrate lattice structure of this nitride material, there is the constitutional features of Tricationic Al, Eu, divalent cation Ca, Sr, Eu and monovalent cation Li, Na, K and nitrogen coordination, this feature be easy to due to the cationic omission of valence states various in structure, unordered, orderly and cause partial charge or valence state uneven and have influence on the exciting of material, emission characteristic.Found through experiments, the introducing of micro amount of oxygen has positive effect to the luminescent properties improving material.The micro amount of oxygen introduced may play the effect of the uneven and disturbance of electric charge in the crystalline network of balance Tricationic Al, Eu, divalent cation Ca, Sr, Eu and monovalent cation Li, Na, K and nitrogen coordination, plays the adjustment emission wavelength of fluorescent material and the effect of luminous efficiency with this.
Thus, the invention discloses this technical scheme being regulated the lithium nitride aluminium calcium fluorescent material of the narrowed emission of emission wavelength and luminous efficiency by micro amount of oxygen, it is in the improvement had on simple narrowed emission lithium nitride aluminium calcium fluorescent material basis and lifting, belongs to a kind of technical scheme of novelty.Fluorescent material stable in properties of the present invention, luminous efficiency significantly improves.Its emmission spectrum spike length is adjustable between 630nm to 670nm, and launch peak width at half height and only have 50nm, be highly suitable for for the very high height colour developing backlight of narrow peak width launch requirements or display device field, luminescent device can be made further, have broad application prospects in display, backlight and general illumination etc.
Accompanying drawing explanation
Fig. 1 is the SEM Electronic Speculum figure of the embodiment of the present invention 1 products obtained therefrom; ,
Fig. 2 is the XRD figure spectrum of the embodiment of the present invention 1 products obtained therefrom;
Fig. 3 is the abosrption spectrogram of the embodiment of the present invention 1 products obtained therefrom;
Fig. 4 is the utilizing emitted light spectrogram of the embodiment of the present invention 1, embodiment 2 and comparative example 1 products obtained therefrom;
Fig. 5 is the utilizing emitted light spectrogram of the embodiment of the present invention 3 and comparative example 2 products obtained therefrom;
Fig. 6 is the thermal quenching Performance comparision figure of the embodiment of the present invention 3 and comparative example 2 products obtained therefrom;
Fig. 7 is the utilizing emitted light spectrogram of the embodiment of the present invention 4 and comparative example 3 products obtained therefrom.
Embodiment
For a better understanding of the present invention, illustrate content of the present invention further combined with example below, but content of the present invention is not limited only to the following examples.
The invention provides a kind of red fluorescence powder, its chemical structural formula is: Ca 1-x-ysr xeu yl zal 3o δn 4- δ, wherein L is at least one in Li, Na, K, 0≤X < 1,0 < Y≤0.1,0.5≤Z≤1,0 < δ < 0.5.
The preparation method of above-mentioned red fluorescence powder is the multistep nitrogenizing reaction of complex hydride dehydrogenation then nitrogenize, comprises the following steps that order connects:
1) by Ca 1-x-ysr xeu yl zal 3o δn 4-δstoichiometric ratio take raw material, be ground;
2) steps A gained material is carried out high-temperature roasting in reducing atmosphere, temperature is 800 ~ 1300 DEG C, and roasting time is 1 ~ 15 hour;
3) by step B gained crushing material, sieve, obtain nitride red fluorescent powder.
Embodiment 1
Take SrH 2(4N) 0.0996mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0002mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.996eu 0.004liAl 3o 0.006n 3.96.The SEM electron microscopic picture of embodiment 1, XRD figure are composed and abosrption spectrogram is shown in Fig. 1, Fig. 2 and Fig. 3.
Embodiment 2
Take CaH 2(4N) 0.0996mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0002mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Ca 0.996eu 0.004liAl 3o 0.006n 3.96.
Comparative example 1
Take Sr 3n 2(4N) 0.0332mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, EuF 3(4N) 0.0004mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.996eu 0.004liAl 3n 4.The emmission spectrum of embodiment 1 and comparative example 1 and embodiment 2 compares sees Fig. 4.
Embodiment 3
Take SrH 2(4N) 0.0992mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0004mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.996eu 0.008liAl 3o 0.012n 3.92.
Comparative example 2
Take SrH 2(4N) 0.0996mol, LiAlH4 (4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0002mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 1200 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.996eu 0.004liAl 3o 0.006n 3.96.Embodiment 3 compares with the emmission spectrum of comparative example 2 sees Fig. 5.
Embodiment 4
Take SrH 2(4N) 0.0498mol, CaH 2(4N) 0.0498mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0002mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1MpaN 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.498ca 0.498eu 0.004liAl 3o 0.006n 3.96.
Comparative example 3
Take SrH 2(4N) 0.0996mol, LiAlH 4(4N) 0.1mol, AlN (4N) 0.06667mol, Eu 2o 3(4N) 0.0002mol; Put into boron nitride crucible after being mixed in glove box by above-mentioned raw materials, then it is moved into rapidly in tube furnace, at 900 DEG C of 0.1Mpa0.9N 2/ 0.1H 2be incubated 4 hours in atmosphere, products obtained therefrom through fragmentation, ion, sieve, dry, obtain fluorescent material Sr 0.996eu 0.004liAl 3o 0.006n 3.96.Embodiment 4 compares with the emmission spectrum of comparative example 3 sees Fig. 6
Embodiment 5-embodiment 8, takes raw material according to stoichiometric ratio and mixes, technique with reference to embodiment 1, the emission peak wavelength of these embodiments and Relative intensity data as shown in table 1.
Table 1: the emmission spectrum of embodiment 5-embodiment 8 and comparative example 1 and spectral intensity:

Claims (10)

1. a red fluorescence powder, its chemical structural formula is: Ca 1-x-ysr xeu yl zal 3o δn 4-δ, wherein L is at least one in Li, Na, K, 0≤X < 1,0 < Y≤0.1,0.5≤Z≤1,0 < δ < 0.5.
2. red fluorescence powder as claimed in claim 1, is characterized in that: 0 < δ≤0.25.
3. a preparation method for red fluorescence powder as claimed in claim 1 or 2, is characterized in that, it is the multistep nitrogenizing reaction of complex hydride dehydrogenation then nitrogenize, comprises the following steps that order connects:
A, by Ca 1-x-ysr xeu yl zal 3o δn 4-δstoichiometric ratio take raw material, be ground;
B, steps A gained material is carried out high-temperature roasting in reducing atmosphere, temperature is 800 ~ 1300 DEG C, and roasting time is 1 ~ 15 hour;
C, by step B gained crushing material, to sieve, obtain nitride red fluorescent powder.
4. preparation method as claimed in claim 3, is characterized in that: the raw material in described steps A comprises CaCl2 or hydrolith, strontium nitride or hydrogenation strontium, nitrogenize europium, europium sesquioxide or europium, aluminium nitride, the hydride of L or the complex hydride of nitride, aluminium and L or nitride.
5. preparation method as claimed in claim 4, is characterized in that: in described steps A, the mole dosage of nitrogenize europium, europium sesquioxide or europium is 0.2% ~ 3% of raw material total mole.
6. preparation method as claimed in claim 3, is characterized in that: by oxide compound in raw material select or micro amount of oxygen in the adsorb oxygen on raw material surface or atmosphere realizes mixing of micro amount of oxygen.
7. the preparation method as described in right 3-6 any one, is characterized in that: in described step B, calcination atmosphere is N 2atmosphere or N 2/ H 2atmosphere.
8. preparation method as claimed in claim 7, is characterized in that: in described step B, calcination atmosphere is N 2/ H 2atmosphere, the volume range of nitrogen and hydrogen is (95:5) ~ (75:25), and atmosphere pressures is 0.1MPa.
9. preparation method as claimed in claim 3, is characterized in that: in described step C, by the material after sieving again through washing, dry, obtain red fluorescence powder.
10. comprise the luminescent device of red fluorescence powder according to claim 1.
CN201510428924.6A 2015-07-21 2015-07-21 Red phosphor powder and preparation method thereof Pending CN105400513A (en)

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