CN105163478A - Pressure-sensitive electromagnetic protection film - Google Patents
Pressure-sensitive electromagnetic protection film Download PDFInfo
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- CN105163478A CN105163478A CN201510397839.8A CN201510397839A CN105163478A CN 105163478 A CN105163478 A CN 105163478A CN 201510397839 A CN201510397839 A CN 201510397839A CN 105163478 A CN105163478 A CN 105163478A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0216—Reduction of cross-talk, noise or electromagnetic interference
- H05K1/0218—Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0338—Layered conductor, e.g. layered metal substrate, layered finish layer or layered thin film adhesion layer
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/07—Electric details
- H05K2201/0707—Shielding
- H05K2201/0715—Shielding provided by an outer layer of PCB
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Abstract
Description
技术领域 technical field
本发明涉及线路板用电磁防护膜领域,特别涉及一种压敏型电磁防护膜。 The invention relates to the field of electromagnetic protective films for circuit boards, in particular to a pressure-sensitive electromagnetic protective film.
背景技术 Background technique
随着电子产品“轻薄、三维体积小、抗干扰”的理念深入各大电子厂商和普通民众,超薄化的、可弯曲折叠的、排线组装密度高的功能性柔性线路板得到了更广阔的使用,其功能性柔性线路板的一项重要指标即是抗干扰性。 As the concept of "light and thin, small three-dimensional volume, and anti-interference" of electronic products has penetrated into major electronics manufacturers and ordinary people, functional flexible circuit boards that are ultra-thin, bendable and foldable, and have high wiring assembly density have been widely used. An important indicator of its functional flexible circuit board is the anti-interference performance.
但随着手机、笔记本、平板电脑、显示屏等设备内部组件的高频化,柔性线路板的抗干扰性需求迫切,贴装电磁防护膜因具有更好的实用性、更好的操作性、更具成本优势、更能满足薄型化要求而更被各大电子厂商青睐。 However, with the high frequency of internal components such as mobile phones, notebooks, tablet computers, and display screens, the anti-interference requirements of flexible circuit boards are urgent. Mounting electromagnetic protective films has better practicability, better operability, It is more cost-effective and can better meet the requirements of thinning, so it is more favored by major electronics manufacturers.
现有的电磁防护膜主要有以下几种结构: The existing electromagnetic protective film mainly has the following structures:
第一种结构 first structure
申请号为200680016573.7的中国专利公开了涉及屏蔽膜、屏蔽印刷电路板、屏蔽柔性印刷电路板及相应的制造方法,这种屏蔽膜的结构由耐磨硬层与柔韧的软层组成了一个绝缘层,在其上再形成金属层,然后在金属层上形成一层热固化的导电胶层。该屏蔽在较宽的频率范围内能实现50dB的屏蔽效能。 The Chinese patent with the application number 200680016573.7 discloses a shielding film, a shielding printed circuit board, a shielding flexible printed circuit board and corresponding manufacturing methods. The structure of this shielding film consists of a wear-resistant hard layer and a flexible soft layer to form an insulating layer , forming a metal layer on it, and then forming a thermally cured conductive adhesive layer on the metal layer. The shielding can achieve 50dB shielding effectiveness in a wide frequency range.
第二种结构 second structure
申请号为200680005088.X的中国专利公开了电磁波屏蔽性薄膜、制备方法及其被粘合物的电磁屏蔽方法,这种屏蔽膜的结构由绝缘层与各向同性导电粘合剂层组成,该屏蔽膜在高频段只有40dB的屏蔽效能。 The Chinese patent application number 200680005088.X discloses an electromagnetic wave shielding film, a preparation method and an electromagnetic shielding method for an adherend. The structure of this shielding film is composed of an insulating layer and an isotropic conductive adhesive layer. The shielding film has only 40dB shielding effectiveness in the high frequency band.
第三种结构 third structure
申请号为201220297494.0的中国专利公开了一种高屏蔽效能的极薄屏蔽膜,它由绝缘层、两种以上不同材料金属层及导电胶层组成,它利用两种以上不同材料的金属层的多次反射,达到了60dB的高屏蔽效能。 The Chinese patent application number 201220297494.0 discloses a very thin shielding film with high shielding effectiveness, which is composed of an insulating layer, two or more metal layers of different materials and a conductive adhesive layer. The second reflection achieves a high shielding effectiveness of 60dB.
上述三种结构的电磁防护膜(屏蔽膜)在应用到柔性线路板时,均采用加热层压后固化工艺进行贴合组装,即180℃预固化30s,后在2Mpa压力下,层压2min,后转移至160℃烘箱中固化30min。 When the electromagnetic protective film (shielding film) of the above three structures is applied to a flexible circuit board, they are all assembled by heating and laminating post-curing process, that is, pre-curing at 180°C for 30s, and then laminating for 2 minutes under a pressure of 2Mpa. Afterwards, it was transferred to a 160°C oven for curing for 30 minutes.
上述加热层压固化工艺存在以下缺陷: The above heating lamination curing process has the following defects:
A.操作繁琐、需要的步骤以及层压机、烘箱等设备较多、需要的操作人员较多; A. The operation is cumbersome, there are many steps required, and there are many equipment such as laminating machines and ovens, and many operators are required;
B.能源消耗较严重、成本偏高; B. Serious energy consumption and high cost;
C.存在一定的危险性,如高温操作、高温加热产品产生有毒有害物质等; C. There are certain risks, such as high-temperature operation, high-temperature heating products produce toxic and harmful substances, etc.;
D.若贴装错误,已加热固化产品活性基团反应完全,不易清理,若柔性线路板版面清理不干净,则可能导致柔性线路板报废。 D. If the placement is wrong, the active groups of the heated and cured products have completely reacted and are not easy to clean. If the flexible circuit board layout is not cleaned, the flexible circuit board may be scrapped.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对现有技术存在的不足、提供一种压敏型电磁防护膜,本发明产品在制备过程中不易出现分层、起泡、凸起等缺陷,产品具有较高的屏蔽效能和接地导电性能,对电子仪器能够起到有效的抗干扰和保护作用,使用操作简单,易懂,节省人员和设备,在发生问题时,剥离容易,提高了电磁防护膜的使用范围。 The technical problem to be solved by the present invention is to provide a pressure-sensitive electromagnetic protective film in view of the deficiencies in the prior art. The product of the present invention is not prone to defects such as delamination, foaming, and protrusions during the preparation process, and the product has high Excellent shielding effectiveness and grounding conductivity can play an effective anti-interference and protection role for electronic instruments. It is easy to use and understand, saving personnel and equipment. When a problem occurs, it is easy to peel off, which improves the use of electromagnetic protective film. .
本发明所述技术问题是通过如下技术方案解决的: Technical problem described in the present invention is solved by following technical scheme:
一种压敏型电磁防护膜,在基材的表面依次设置离型层、阻隔绝缘层、至少一层金属层、压敏型导电胶层、保护膜,所述的压敏型导电胶层是由含有下述重量百分比的物质组成的涂布液涂覆固化得到:导电金属粉末20%-70%,压敏胶树脂25%-78%,助剂2%-5%。 A pressure-sensitive electromagnetic protective film, in which a release layer, a barrier insulating layer, at least one metal layer, a pressure-sensitive conductive adhesive layer, and a protective film are sequentially arranged on the surface of a substrate, and the pressure-sensitive conductive adhesive layer is It is obtained by coating and curing a coating liquid composed of the following substances by weight percentage: 20%-70% of conductive metal powder, 25%-78% of pressure-sensitive adhesive resin, and 2%-5% of additives.
上述压敏型电磁防护膜,所述导电金属粉末是银粉、铜粉、镍粉、银包铜粉、银包镍粉、碳纳米管、银包碳纳米管中的至少一种。 In the above pressure-sensitive electromagnetic protective film, the conductive metal powder is at least one of silver powder, copper powder, nickel powder, silver-coated copper powder, silver-coated nickel powder, carbon nanotubes, and silver-coated carbon nanotubes.
上述压敏型电磁防护膜,所述压敏胶树脂是橡胶型压敏胶、丙烯酸型压敏胶、有机硅压敏胶、聚氨酯类压敏胶中的至少一种。 In the above-mentioned pressure-sensitive electromagnetic protective film, the pressure-sensitive adhesive resin is at least one of rubber-type pressure-sensitive adhesives, acrylic-type pressure-sensitive adhesives, silicone pressure-sensitive adhesives, and polyurethane-type pressure-sensitive adhesives.
上述压敏型电磁防护膜,所述助剂是分散剂、抗氧化剂、催化剂、老化剂、防静电剂、防沉剂、流平剂等中的至少一种。 In the above-mentioned pressure-sensitive electromagnetic protective film, the auxiliary agent is at least one of dispersant, antioxidant, catalyst, aging agent, antistatic agent, anti-settling agent, leveling agent and the like.
上述压敏型电磁防护膜,所述压敏型导电胶层厚度为8-15μm。 In the above pressure-sensitive electromagnetic protective film, the thickness of the pressure-sensitive conductive adhesive layer is 8-15 μm.
上述压敏型电磁防护膜,所述压敏型导电胶层180°剥离力为1.5N/cm-4N/cm。 In the above pressure-sensitive electromagnetic protective film, the 180° peel force of the pressure-sensitive conductive adhesive layer is 1.5N/cm-4N/cm.
上述压敏型电磁防护膜,所述阻隔绝缘层由耐高温的树脂和炭黑填料组成的涂布液涂敷固化形成,阻隔绝缘层的厚度为4~6μm。 In the above-mentioned pressure-sensitive electromagnetic protection film, the barrier insulating layer is formed by coating and curing a coating solution composed of a high-temperature-resistant resin and carbon black filler, and the thickness of the barrier insulating layer is 4-6 μm.
上述压敏型电磁防护膜,所述金属层的厚度为0.05~0.5μm。 In the above-mentioned pressure-sensitive electromagnetic protective film, the thickness of the metal layer is 0.05-0.5 μm.
上述压敏型电磁防护膜,所述离型层的离型力为0.1N/cm-1N/cm。 In the above pressure-sensitive electromagnetic protective film, the release force of the release layer is 0.1N/cm-1N/cm.
有益效果 Beneficial effect
与现有加热层压固化工艺相比,本发明通过在产品中设置压敏型导电胶层,只需将产品对准需要贴合电磁防护膜的部位,指压稍加压力即可,具有后续工艺操作简单、人员、设备需求较少、节约能源、成本降低明显、且危险性较低等优点,并且如果出现贴装电磁防护膜错误或者定位错误等现象,传统的清理方法是通过酒精擦拭处理,但经过加热层压后固化工艺的产品活性基团反应完全,与柔性线路板附着佳,酒精不易擦拭清理,可能导致柔性线路板报废;而使用本发明设计的压敏型电磁防护膜产品,如果出现贴装错误或者定位错误等现象,只需用手剥离产品即可,保证了柔性线路板的洁净可利用。 Compared with the existing heating lamination curing process, the present invention sets a pressure-sensitive conductive adhesive layer in the product, and only needs to align the product with the position where the electromagnetic protective film needs to be attached, and apply a little pressure with finger pressure. It has the advantages of simple process operation, less demand for personnel and equipment, energy saving, obvious cost reduction, and low risk, and if there are errors in the placement of electromagnetic protective films or wrong positioning, the traditional cleaning method is to wipe with alcohol. , but after heating and lamination, the active groups of the product in the curing process react completely, and it adheres well to the flexible circuit board. In case of mounting errors or positioning errors, etc., you only need to peel off the product by hand, which ensures that the flexible circuit board is clean and usable.
另外设置至少一层金属层与压敏型导电胶层相互配合,满足了产品接地使用要求,阻隔绝缘层阻隔了外界水、气、热量对电器元件的损坏;通过各层之间的配合,使产品既具有较高的屏蔽效能又能满足接地导电的需求,从而对电子仪器部件起到了抗干扰和保护作用。 In addition, at least one metal layer is set to cooperate with the pressure-sensitive conductive adhesive layer to meet the requirements for product grounding, and the insulating layer blocks the damage to electrical components caused by external water, air and heat; through the cooperation between the layers, the The product not only has high shielding effectiveness but also meets the needs of grounding and conduction, thus playing an anti-interference and protective role for electronic instrument components.
现有的电磁防护膜的导电胶层是通过利用热固性树脂、导电金属粉末、固化剂等材料制备的涂布液涂布所得,而本发明的导电胶层采用压敏型树脂、导电金属粉末、助剂等材料制备的涂布液涂布所得,其制备的防护膜使用操作简单,易懂,节省人员和设备。另外,压敏胶类材料普遍存在耐热性能差的缺点,这样导致制备的压敏型电磁防护膜在后续的回流焊工艺以及浸焊锡工艺中易出现起泡、分层、凸起等明显缺陷,而本发明通过筛选有机硅压敏胶材料,既提高了产品的耐热型,又提高了产品的适用范围。 The conductive adhesive layer of the existing electromagnetic protective film is obtained by coating the coating liquid prepared by utilizing materials such as thermosetting resin, conductive metal powder, curing agent, and the conductive adhesive layer of the present invention adopts pressure-sensitive resin, conductive metal powder, The protective film prepared by coating the coating liquid prepared from additives and other materials is simple to use and easy to understand, saving manpower and equipment. In addition, pressure-sensitive adhesive materials generally have the disadvantage of poor heat resistance, which leads to obvious defects such as blistering, delamination, and protrusions in the prepared pressure-sensitive electromagnetic protective film in the subsequent reflow soldering process and solder dipping process. , and the present invention not only improves the heat-resistant type of the product, but also improves the scope of application of the product by screening the silicone pressure-sensitive adhesive material.
附图说明 Description of drawings
图1为本发明实施例1、3、4的产品结构示意图; Fig. 1 is the product structural representation of embodiment 1,3,4 of the present invention;
图2为本发明实施例2的产品结构示意图。 Fig. 2 is a schematic diagram of the product structure of Embodiment 2 of the present invention.
图中各标号表示为:1、基材;2、离型层;3、阻隔绝缘层;4、5、金属层;6、压敏胶型导电胶层;7、保护层。 The symbols in the figure are represented as: 1. base material; 2. release layer; 3. barrier insulation layer; 4. 5. metal layer; 6. pressure-sensitive adhesive conductive adhesive layer; 7. protective layer.
具体实施方式 Detailed ways
本发明提供的压敏型电磁防护膜由基材、离型层、阻隔绝缘层、至少一层金属层、压敏型导电胶层和保护膜组成,其中离型层设置在基材的表面,阻隔绝缘层位于离型层与金属层之间,在金属层表面设置压敏型导电胶层,保护膜位于电磁防护膜的最外面。 The pressure-sensitive electromagnetic protective film provided by the invention is composed of a base material, a release layer, a barrier insulating layer, at least one metal layer, a pressure-sensitive conductive adhesive layer and a protective film, wherein the release layer is arranged on the surface of the base material, The barrier insulating layer is located between the release layer and the metal layer, a pressure-sensitive conductive adhesive layer is arranged on the surface of the metal layer, and the protective film is located on the outermost side of the electromagnetic protective film.
本发明对基材无特殊的要求,它可以选择公知的工程塑料薄膜,例如:聚酯薄膜、聚酰亚胺薄膜、聚酰亚胺酰胺薄膜、聚苯硫薄膜、聚丙烯薄膜等。因采用新型的指压工艺,优选价格便宜的聚酯薄膜。 The present invention has no special requirements on the substrate, and it can choose known engineering plastic films, such as polyester film, polyimide film, polyimide amide film, polyphenylene sulfide film, polypropylene film and the like. Due to the adoption of the new finger-pressing process, the cheap polyester film is preferred.
本发明对离型层的材料要求能够通过指压后冷剥离即可,优选无硅离型层,所述的离型层的离型力在180°剥离测试时优选0.1N/cm-1N/cm,当离型力大于1N/cm时,后续操作不易剥离带基,当离型力小于0.1N/cm时,易出现涂层脱落的现象。 The material requirements of the release layer of the present invention can be cold peeled after finger pressure, preferably no silicon release layer, and the release force of the release layer is preferably 0.1N/cm-1N/ cm, when the release force is greater than 1N/cm, the subsequent operation is not easy to peel off the tape base, and when the release force is less than 0.1N/cm, the coating is prone to peeling off.
本发明中阻隔绝缘层的作用主要是在电磁防护膜加工应用到线路板上时提供优良的耐磨、隔热、隔水、隔气、绝缘等功能,所述阻隔绝缘层由耐高温的树脂和炭黑填料组成的涂布液涂敷固化形成,其耐高温树脂可以由环氧类树脂、聚酯树脂、聚氨酯树脂、聚酰胺树脂等热固性树脂的一种或者几种组成,或者丙烯酸类、甲基丙烯酸类、聚氨酯改性的丙烯酸类紫外固化树脂的一种或者几种组成,如市售环氧树脂E-20等。 The function of the barrier insulation layer in the present invention is mainly to provide excellent wear resistance, heat insulation, water insulation, gas insulation, insulation and other functions when the electromagnetic protective film is processed and applied to the circuit board. The barrier insulation layer is made of high temperature resistant resin The coating solution composed of carbon black filler is coated and cured, and its high temperature resistant resin can be composed of one or more thermosetting resins such as epoxy resin, polyester resin, polyurethane resin, polyamide resin, or acrylic, One or several components of methacrylic acid and polyurethane modified acrylic UV curing resin, such as commercially available epoxy resin E-20, etc.
本发明中阻隔绝缘层厚度为4-6μm,如果绝缘层厚度小于4μm,则耐磨、隔热、隔水、隔气、绝缘等性能差,如果阻隔绝缘层厚度大于6μm,则其柔韧性下降,挠曲性及耐弯折性不佳。 In the present invention, the thickness of the barrier insulating layer is 4-6 μm. If the thickness of the insulating layer is less than 4 μm, the properties of wear resistance, heat insulation, water insulation, gas insulation, and insulation will be poor. If the thickness of the barrier insulating layer is greater than 6 μm, its flexibility will decrease. , Poor flexibility and bending resistance.
本发明所述的炭黑填料的作用是提供黑色的表观,并降低表面的绝缘电阻,起到防静电的作用。其炭黑添加量占固含量的5%-40%,优选10%-40%。当大于40%时,绝缘性能下降,涂层变脆,挠曲性下降。当小于5%时,黑度达不到要求,不能满足后续加工不反光的要求(公认的)。 The role of the carbon black filler in the present invention is to provide a black appearance, reduce the insulation resistance of the surface, and play the role of antistatic. The amount of carbon black added accounts for 5%-40% of the solid content, preferably 10%-40%. When it is greater than 40%, the insulation performance decreases, the coating becomes brittle, and the flexibility decreases. When it is less than 5%, the blackness cannot meet the requirements and cannot meet the requirements of non-reflective subsequent processing (recognized).
本发明中金属层的作用是反射电磁波信号,它的材料可以选择为铝、镍、铜、银、金,或者是由以上两种或者数种材料组合形成,优选为银层或者铜层。其厚度为0.05~0.5μm,优选0.1-0.2μm。当金属层厚度小于0.1um时,屏蔽效能小于50dB,当金属层厚度大于0.2μm,该层应力较大,挠曲性实验时金属层易断裂。金属层是在阻隔绝缘层表面上采用真空蒸镀、溅射等工艺形成。 The role of the metal layer in the present invention is to reflect electromagnetic wave signals, and its material can be selected from aluminum, nickel, copper, silver, gold, or formed by a combination of the above two or several materials, preferably a silver layer or a copper layer. Its thickness is 0.05-0.5 μm, preferably 0.1-0.2 μm. When the thickness of the metal layer is less than 0.1um, the shielding effectiveness is less than 50dB. When the thickness of the metal layer is greater than 0.2μm, the stress of the layer is relatively large, and the metal layer is easy to break during the flexibility test. The metal layer is formed on the surface of the barrier insulating layer by vacuum evaporation, sputtering and other processes.
本发明中压敏型导电胶层既满足了产品接地导电导热的需求,又简化了加工工艺,与现有的加热层压固化工艺相比,其只需将产品对准需要贴合电磁防护膜的部位,指压稍加压力即可。它是由下述重量百分比的物质组成的涂布液涂覆固化得到:导电金属粉末20%-70%,压敏胶树脂25%-78%,其他助剂2%-5%。将上述物质与混合一定量比例的甲苯丁酮等溶剂后通过公知的高速搅拌、球磨、快手、研磨等工艺分散而成。其厚度控制在8~15μm。如果压敏胶型导电胶层厚度小于8μm,则附着牢度差,长期使用过程中易出现脱落分离;如果压敏型导电胶层厚度大于15μm,则柔韧性下降,挠曲性不佳,且不满足超薄化发展的需求。 The pressure-sensitive conductive adhesive layer in the present invention not only satisfies the requirement of grounding, electric conduction and heat conduction of the product, but also simplifies the processing technology. Compared with the existing heating lamination curing process, it only needs to align the product and attach the electromagnetic protective film For the part, just apply a little pressure with finger pressure. It is obtained by coating and curing a coating solution composed of the following weight percentages: 20%-70% of conductive metal powder, 25%-78% of pressure-sensitive adhesive resin, and 2%-5% of other additives. The above-mentioned substances are mixed with a solvent such as toluyphenone in a certain proportion, and then dispersed by known high-speed stirring, ball milling, fast hand, grinding and other processes. Its thickness is controlled at 8-15 μm. If the thickness of the pressure-sensitive adhesive type conductive adhesive layer is less than 8 μm, the adhesion fastness is poor, and it is easy to fall off and separate during long-term use; It does not meet the needs of ultra-thin development.
在后续的回流焊工艺以及浸焊锡工艺下,导电胶层较差的产品易出现起泡、分层、凸起等明显缺陷,而适用于本发明的压敏胶树脂是橡胶型压敏胶、丙烯酸型压敏胶、有机硅压敏胶、聚氨酯类压敏胶中的至少一种。因后续的公知的回流焊工艺以及浸焊锡工艺,对产品的耐热性能要求较高,优选有机硅压敏胶。另外,为满足台阶填充性和小孔接地导电要求,可以混填加入橡胶型压敏胶。包括但不限于下述公知的物质:无溶剂型有机硅压敏胶道康宁粘合剂、北京光辉世纪生产的SBS系压敏胶(橡胶型压敏胶)等;使用上述优选的材料制备的压敏型电磁防护膜既提高了产品的耐热性能,又提高了产品的适用范围。 Under the subsequent reflow soldering process and solder dipping process, products with poor conductive adhesive layer are prone to obvious defects such as blistering, delamination, and protrusions, and the pressure-sensitive adhesive resin suitable for the present invention is rubber-type pressure-sensitive adhesive, At least one of acrylic pressure-sensitive adhesives, silicone pressure-sensitive adhesives, and polyurethane pressure-sensitive adhesives. Due to the follow-up known reflow soldering process and solder dipping process, the heat resistance of the product is highly required, and silicone pressure-sensitive adhesive is preferred. In addition, in order to meet the requirements of step filling and small hole grounding conductivity, rubber-type pressure-sensitive adhesives can be mixed. Including but not limited to the following well-known substances: solvent-free silicone pressure-sensitive adhesive Dow Corning adhesive, SBS series pressure-sensitive adhesive (rubber-type pressure-sensitive adhesive) produced by Beijing Guanghui Century, etc.; pressure-sensitive adhesives prepared using the above-mentioned preferred materials The sensitive electromagnetic protective film not only improves the heat resistance of the product, but also improves the scope of application of the product.
适用于本发明的导电金属粉末可以选自市售的银粉、铜粉、镍粉、银包铜粉、银包镍粉的一种或者几种。适用于本发明的导电金属粉的形状是树枝状、片状、棒状、球状的一种或几种混合适用,在对导电性要求较高时优选树枝状导电金属粉,如三井金属工业株式会社生产的ALAX-225树枝状银包铜粉;适用于本发明的其他助剂是分散剂、抗氧化剂、催化剂、老化剂、防静电剂、防沉剂或流平剂等中的至少一种,包括但不限于下述公知物质:分散剂163、抗氧化剂168、抗氧化剂1010等。 The conductive metal powder suitable for the present invention can be selected from one or more of commercially available silver powder, copper powder, nickel powder, silver-coated copper powder, and silver-coated nickel powder. The shape of the conductive metal powder suitable for the present invention is dendritic, flake, rod, spherical or a combination of several types. Dendritic conductive metal powder is preferred when the conductivity is high, such as Mitsui Metal Industry Co., Ltd. The ALAX-225 dendritic silver-coated copper powder of production; Other additives suitable for the present invention are at least one of dispersant, antioxidant, catalyst, aging agent, antistatic agent, anti-settling agent or leveling agent, etc., Including but not limited to the following known substances: dispersant 163, antioxidant 168, antioxidant 1010, etc.
本发明所述的压敏型导电胶层,通过指压贴合到柔性线路板上后,180°测试剥离力优选1.5N/cm-4N/cm,当剥离力小于1.5N/cm时,剥离基材时易出现整体涂层未与柔性线路板粘牢,从而出现脱落的现象,并且3M胶带粘易脱落。当剥离力大于4N/cm时,贴装错误后不易清理,导致柔性线路板报废。 After the pressure-sensitive conductive adhesive layer of the present invention is attached to the flexible circuit board by finger pressure, the peeling force of the 180° test is preferably 1.5N/cm-4N/cm. When the peeling force is less than 1.5N/cm, the peeling force is When the base material is easy to appear, the overall coating is not firmly adhered to the flexible circuit board, so that it will fall off, and the 3M adhesive tape is easy to fall off. When the peeling force is greater than 4N/cm, it is difficult to clean up after mounting errors, resulting in the scrapping of the flexible circuit board.
本发明所述的保护膜无特殊要求,它可以选择公知的工程塑料薄膜,例如:聚酯薄膜、聚酰亚胺薄膜、聚酰亚胺酰胺薄膜、聚苯硫薄膜、聚丙烯薄膜等。优选价格便宜的聚酯薄膜。本发明所述的保护膜需经过公知的温度和压力复合在压敏型导电胶层的外面。 The protective film of the present invention has no special requirements, and it can be selected from known engineering plastic films, such as polyester film, polyimide film, polyimide amide film, polyphenylene sulfide film, polypropylene film and the like. Inexpensive polyester films are preferred. The protective film of the present invention needs to be compounded on the outside of the pressure-sensitive conductive adhesive layer through known temperature and pressure.
本发明提供的压敏型电磁防护膜的制作方法如下: The preparation method of the pressure-sensitive type electromagnetic protective film provided by the invention is as follows:
在基材上涂布离型层,经过固化后,在离型层表面涂布阻隔绝缘层,在阻隔绝缘层上真空蒸镀至少一层金属层,在金属层表面涂布压敏型导电胶层,后经过一定的温度和压力复合保护膜得到具有高屏蔽效能的压敏型电磁防护膜。 Coat the release layer on the substrate, after curing, coat the barrier insulating layer on the surface of the release layer, vacuum evaporate at least one metal layer on the barrier insulating layer, and coat the pressure-sensitive conductive adhesive on the surface of the metal layer Layer, after a certain temperature and pressure composite protective film to obtain a pressure-sensitive electromagnetic protective film with high shielding effectiveness.
涂布方式采用公知的涂布方法,如挤出涂布、喷嘴涂布、三辊涂布、网纹辊涂布、印刷涂布等。 The coating method adopts known coating methods, such as extrusion coating, nozzle coating, three-roll coating, anilox roll coating, printing coating and the like.
本发明提供的压敏型电磁防护膜用于柔性线路板或挠性线路板时,仅需使用时先剥离保护膜,后对准需要安装电磁防护膜的部位后指压即可,再揭去基材和离型层,无需过多的层压机、烘箱等设备;无需冗杂的人员设置以及繁复的操作步骤,并且能够有效的降低能源损耗以及后续操作中出现危险的可能。 When the pressure-sensitive electromagnetic protective film provided by the present invention is used for flexible circuit boards or flexible circuit boards, it is only necessary to peel off the protective film before use, then align the position where the electromagnetic protective film needs to be installed, and press it with finger pressure, and then peel it off The base material and the release layer do not require too many equipment such as laminators and ovens; there is no need for complicated personnel settings and complicated operation steps, and it can effectively reduce energy consumption and the possibility of danger in subsequent operations.
下面结合实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with embodiment.
实施例1 Example 1
1.压敏型导电胶层6的涂布液的制备 1. Preparation of coating liquid for pressure-sensitive conductive adhesive layer 6
三井金属工业株式会社生产的ALAX-225树枝状银包铜粉20g ALAX-225 dendritic silver-coated copper powder produced by Mitsui Metal Industry Co., Ltd. 20g
道康宁公司生产的有机硅压敏胶道康宁粘合剂78g Dow Corning Silicone Pressure Sensitive Adhesive Dow Corning Adhesive 78g
德国毕克化学生产的BYK-1631g BYK-1631g produced by BYK Chemicals in Germany
德国巴斯夫生产的抗氧化剂BASF1680.5g Antioxidant BASF1680.5g produced by BASF, Germany
德国巴斯夫生产的抗氧化剂BASF10100.5g; Antioxidant BASF10100.5g produced by BASF, Germany;
将上述物质与混合一定量比例的甲苯丁酮等溶剂后通过公知的高速搅拌、球磨、快手、研磨等工艺分散而成。 The above-mentioned substances are mixed with a solvent such as toluyphenone in a certain proportion, and then dispersed by known high-speed stirring, ball milling, fast hand, grinding and other processes.
2.压敏胶型电磁防护膜的制备 2. Preparation of pressure-sensitive adhesive-type electromagnetic protective film
在50μm的PET载体膜1上涂布丙烯酸树脂离型层2,固化后在离型层表面涂布由环氧改性的聚氨酯树脂和炭黑填料组成的涂布液,形成厚度为4μm的阻隔绝缘层3,在阻隔绝缘层表面真空蒸镀0.1μm的镀银层4,在镀银层表面涂布上述配置的压敏型导电胶涂布液,形成干膜厚度为8μm的压敏型导电胶层6,固化后经过一定的温度和压力复合保护膜7得到压敏型电磁防护膜。 Coat the acrylic resin release layer 2 on the 50 μm PET carrier film 1, and coat the coating solution composed of epoxy-modified polyurethane resin and carbon black filler on the surface of the release layer after curing to form a barrier with a thickness of 4 μm. On the insulating layer 3, a 0.1 μm silver-plated layer 4 is vacuum-deposited on the surface of the barrier insulating layer, and the pressure-sensitive conductive adhesive coating liquid configured above is coated on the surface of the silver-plated layer to form a pressure-sensitive conductive adhesive with a dry film thickness of 8 μm. Adhesive layer 6, after curing, compound protective film 7 under certain temperature and pressure to obtain a pressure-sensitive electromagnetic protective film.
测试相关性能,列于表1。 Test-related properties are listed in Table 1.
实施例2 Example 2
1.压敏型导电胶层6的涂布液的制备 1. Preparation of coating liquid for pressure-sensitive conductive adhesive layer 6
三井金属工业株式会社生产的ALAX-225树枝状银包铜粉30g ALAX-225 dendritic silver-coated copper powder produced by Mitsui Metal Industry Co., Ltd. 30g
道康宁公司生产的有机硅压敏胶道康宁粘合剂68g Dow Corning Silicone Pressure Sensitive Adhesive Dow Corning Adhesive 68g
德国毕克化学生产的BYK-1631g BYK-1631g produced by BYK Chemicals in Germany
德国巴斯夫生产的抗氧化剂BASF1680.5g Antioxidant BASF1680.5g produced by BASF, Germany
德国巴斯夫生产的抗氧化剂BASF10100.5g; Antioxidant BASF10100.5g produced by BASF, Germany;
将上述物质与混合一定量比例的甲苯丁酮等溶剂后通过公知的高速搅拌、球磨、快手、研磨等工艺分散而成。 The above-mentioned substances are mixed with a solvent such as toluyphenone in a certain proportion, and then dispersed by known high-speed stirring, ball milling, fast hand, grinding and other processes.
2.压敏胶型电磁防护膜的制备 2. Preparation of pressure-sensitive adhesive-type electromagnetic protective film
在50μm的PET载体膜1上涂布丙烯酸树脂离型层2,固化后在离型层表面涂布由环氧改性的聚氨酯树脂和炭黑填料组成的涂布液,形成厚度为4μm的阻隔绝缘层3,在阻隔绝缘层表面真空蒸镀0.05μm的镀银层4,在镀银层表面真空蒸镀0.05μm镀铜层5,在镀铜层表面涂布上述配置的压敏型导电胶涂布液,形成干膜厚度为8μm的压敏型导电胶层6,固化后经过一定的温度和压力复合保护7膜得到压敏型电磁防护膜。 Coat the acrylic resin release layer 2 on the 50 μm PET carrier film 1, and coat the coating solution composed of epoxy-modified polyurethane resin and carbon black filler on the surface of the release layer after curing to form a barrier with a thickness of 4 μm. Insulation layer 3, a 0.05 μm silver-plated layer 4 is vacuum-deposited on the surface of the barrier insulation layer, a 0.05-μm copper-plated layer 5 is vacuum-deposited on the surface of the silver-plated layer, and the pressure-sensitive conductive adhesive configured above is coated on the surface of the copper-plated layer The coating solution forms a pressure-sensitive conductive adhesive layer 6 with a dry film thickness of 8 μm, and after curing, a pressure-sensitive electromagnetic protective film is obtained by compounding a protective film 7 under a certain temperature and pressure.
测试相关性能,列于表1。 Test-related properties are listed in Table 1.
实施例3 Example 3
1.压敏型导电胶层6的涂布液的制备 1. Preparation of coating liquid for pressure-sensitive conductive adhesive layer 6
三井金属工业株式会社生产的ALAX-225树枝状银包铜粉50g ALAX-225 dendritic silver-coated copper powder produced by Mitsui Metal Industry Co., Ltd. 50g
道康宁公司生产的有机硅压敏胶道康宁粘合剂46g Dow Corning Silicone Pressure Sensitive Adhesive Dow Corning Adhesive 46g
德国毕克化学生产的BYK-1632.5g BYK-1632.5g produced by BYK Chemicals in Germany
德国巴斯夫生产的抗氧化剂BASF1680.75g Antioxidant BASF1680.75g produced by BASF, Germany
德国巴斯夫生产的抗氧化剂BASF10100.75g; Antioxidant BASF10100.75g produced by BASF, Germany;
将上述物质与混合一定量比例的甲苯丁酮等溶剂后通过公知的高速搅拌、球磨、快手、研磨等工艺分散而成。 The above-mentioned substances are mixed with a solvent such as toluyphenone in a certain proportion, and then dispersed by known high-speed stirring, ball milling, fast hand, grinding and other processes.
2.压敏胶型电磁防护膜的制备 2. Preparation of pressure-sensitive adhesive-type electromagnetic protective film
在50μm的PET载体膜1上涂布丙烯酸树脂离型层2,固化后在离型层表面涂布由环氧改性的聚氨酯树脂和炭黑填料组成的涂布液,形成厚度为6μm的阻隔绝缘层3,在阻隔绝缘层表面真空蒸镀0.2μm的镀银层4,在镀银层表面涂布上述配置的压敏型导电胶涂布液,形成干膜厚度为15μm的压敏型导电胶层6,固化后经过一定的温度和压力复合保护膜7得到压敏型电磁防护膜。 Coat the acrylic resin release layer 2 on the 50 μm PET carrier film 1, and coat the coating solution composed of epoxy-modified polyurethane resin and carbon black filler on the surface of the release layer after curing to form a barrier with a thickness of 6 μm. For the insulating layer 3, a 0.2 μm silver-plated layer 4 is vacuum-deposited on the surface of the barrier insulating layer, and the pressure-sensitive conductive adhesive coating solution configured above is coated on the surface of the silver-plated layer to form a pressure-sensitive conductive adhesive with a dry film thickness of 15 μm. Adhesive layer 6, after curing, compound protective film 7 under certain temperature and pressure to obtain a pressure-sensitive electromagnetic protective film.
测试相关性能,列于表1。 Test-related properties are listed in Table 1.
实施例4 Example 4
1.压敏型导电胶层6的涂布液的制备 1. Preparation of coating liquid for pressure-sensitive conductive adhesive layer 6
三井金属工业株式会社生产的ALAX-225树枝状银包铜粉70g ALAX-225 dendritic silver-coated copper powder produced by Mitsui Metal Industry Co., Ltd. 70g
道康宁公司生产的有机硅压敏胶道康宁粘合剂25g Dow Corning Silicone Pressure Sensitive Adhesive Dow Corning Adhesive 25g
德国毕克化学生产的BYK-1633g BYK-1633g produced by BYK Chemicals in Germany
德国巴斯夫生产的抗氧化剂BASF1681g Antioxidant BASF1681g produced by BASF, Germany
德国巴斯夫生产的抗氧化剂BASF10101g; Antioxidant BASF10101g produced by BASF, Germany;
将上述物质与混合一定量比例的甲苯丁酮等溶剂后通过公知的高速搅拌、球磨、快手、研磨等工艺分散而成。 The above-mentioned substances are mixed with a solvent such as toluyphenone in a certain proportion, and then dispersed by known high-speed stirring, ball milling, fast hand, grinding and other processes.
2.压敏胶型电磁防护膜的制备 2. Preparation of pressure-sensitive adhesive-type electromagnetic protective film
在50μm的PET载体膜1上涂布丙烯酸树脂离型层2,固化后在离型层表面涂布由环氧改性的聚氨酯树脂和炭黑填料组成的涂布液,形成厚度为4μm的阻隔绝缘层3,在阻隔绝缘层表面真空蒸镀0.1μm的镀银层4,在镀银层表面涂布上述配置的压敏型导电胶涂布液,形成干膜厚度为15μm的压敏型导电胶层6,固化后经过一定的温度和压力复合保护膜7得到压敏型电磁防护膜。 Coat the acrylic resin release layer 2 on the 50 μm PET carrier film 1, and coat the coating solution composed of epoxy-modified polyurethane resin and carbon black filler on the surface of the release layer after curing to form a barrier with a thickness of 4 μm. For the insulating layer 3, a 0.1 μm silver-plated layer 4 is vacuum-deposited on the surface of the barrier insulating layer, and the pressure-sensitive conductive adhesive coating solution configured above is coated on the surface of the silver-plated layer to form a pressure-sensitive conductive adhesive with a dry film thickness of 15 μm. Adhesive layer 6, after curing, compound protective film 7 under certain temperature and pressure to obtain a pressure-sensitive electromagnetic protective film.
测试相关性能,列于表1。 Test-related properties are listed in Table 1.
将上述实施例得到的压敏型电磁防护膜用指压的方式与KAPTON100H压合粘连在一起,测试性能。 The pressure-sensitive electromagnetic protective film obtained in the above examples was pressure-bonded with KAPTON 100H by means of finger pressure, and the performance was tested.
对比例1:在50μm的PET载体膜上涂布含氟树脂离型层,固化后在离型层表面涂布紫外固化树脂层,紫外固化后形成干膜厚度2μm的硬层,在硬层表面涂布柔韧的聚氨酯软层,干膜厚度3μm,在柔韧软层上溅射0.1μm蒸镀镀银层,在镀银层表面涂布环氧树脂导电胶层,干膜厚度17μm,经过一定温度和压力复合保护膜得到电磁波防护膜。 Comparative example 1: Coating a fluorine-containing resin release layer on a 50 μm PET carrier film, coating a UV curable resin layer on the surface of the release layer after curing, forming a hard layer with a dry film thickness of 2 μm after UV curing, and coating the hard layer on the surface of the hard layer Coating a flexible polyurethane soft layer with a dry film thickness of 3 μm, sputtering a 0.1 μm silver-plated layer on the flexible soft layer, coating an epoxy resin conductive adhesive layer on the surface of the silver-plated layer, with a dry film thickness of 17 μm, after a certain temperature Composite protective film with pressure to obtain electromagnetic wave protective film.
将上述制备的电磁波防护膜与杜邦聚酰亚胺薄膜KAPTON100H以公知的工艺进行加工,即在180℃预固化30s,后在2Mpa压力下,层压2min,后转移至160℃烘箱中固化30min。 The electromagnetic wave protection film prepared above and the DuPont polyimide film KAPTON100H were processed by a known process, that is, pre-cured at 180°C for 30s, and then laminated at a pressure of 2Mpa for 2min, and then transferred to a 160°C oven for curing for 30min.
对比例2:在50μm的PET载体膜上涂布丙烯酸离型层,固化后在离型层表面涂布聚氨酯聚脲树脂,形成7μm的绝缘层,在绝缘层表面涂布各向同性的聚氨酯聚脲树脂导电胶层,干膜厚度为15μm,经过一定温度和压力复合保护膜得到电磁波防护膜。 Comparative Example 2: Coating an acrylic release layer on a 50 μm PET carrier film, coating polyurethane polyurea resin on the surface of the release layer after curing to form a 7 μm insulating layer, and coating isotropic polyurethane polyurea resin on the surface of the insulating layer. The urea resin conductive adhesive layer has a dry film thickness of 15 μm, and the electromagnetic wave protective film is obtained by compounding the protective film at a certain temperature and pressure.
将上述制备的电磁波防护膜与杜邦聚酰亚胺薄膜KAPTON100H以公知的工艺进行加工,即在180℃预固化30s,后在2Mpa压力下,层压2min,后转移至160℃烘箱中固化30min。 The electromagnetic wave protection film prepared above and the DuPont polyimide film KAPTON100H were processed by a known process, that is, pre-cured at 180°C for 30s, and then laminated at a pressure of 2Mpa for 2min, and then transferred to a 160°C oven for curing for 30min.
对比例3:,在50μm的PET载体膜上涂布丙烯酸离型层,固化后在离型层表面涂布环氧树脂,形成4μm的绝缘层,在绝缘层表面真空蒸镀0.1μm镀银层,在镀银层表面真空蒸镀0.2μm镀铜层,在镀铜层表面涂布环氧树脂导电胶层,干膜厚度15μm,经过一定温度和压力复合保护膜得到电磁波防护膜。 Comparative example 3: Coating an acrylic release layer on a 50 μm PET carrier film, coating epoxy resin on the surface of the release layer after curing to form a 4 μm insulating layer, and vacuum-depositing a 0.1 μm silver-plated layer on the surface of the insulating layer , 0.2 μm copper plating layer is vacuum deposited on the surface of the silver plating layer, and an epoxy resin conductive adhesive layer is coated on the surface of the copper plating layer, with a dry film thickness of 15 μm. After a certain temperature and pressure composite protective film, an electromagnetic wave protective film is obtained.
将上述制备的电磁波防护膜为与杜邦聚酰亚胺薄膜KAPTON100H以公知的工艺进行加工,即在180℃预固化30s,后在2Mpa压力下,层压2min,后转移至160℃烘箱中固化30min。 The electromagnetic wave protective film prepared above is processed with the DuPont polyimide film KAPTON100H by a known process, that is, pre-cured at 180°C for 30s, and then laminated at a pressure of 2Mpa for 2min, and then transferred to a 160°C oven for curing for 30min .
表1性能测试表 Table 1 Performance test table
1.屏蔽效能测试方法: 1. Shielding effectiveness test method:
按照GJB6190-2008《电磁屏蔽材料屏蔽效能测量方法》测试。 Test according to GJB6190-2008 "Measurement Method for Shielding Effectiveness of Electromagnetic Shielding Materials".
2.粘牢度测试方法: 2. Test method for adhesion fastness:
行业中公知的用3M600胶带粘连测试 Well-known in the industry with 3M600 tape adhesion test
3.连接电阻测试方法: 3. Connection resistance test method:
用四线式毫欧表测试。 Test with a four-wire milliohmmeter.
4.耐弯折性测试方法: 4. Bending resistance test method:
在弯折半径为0.1mm条件下,往复运动10万次测试,显微镜观察涂层是否断裂 Under the condition that the bending radius is 0.1mm, the reciprocating motion is tested for 100,000 times, and the microscope is used to observe whether the coating is broken
5.回流焊工艺及浸焊锡工艺测试方法 5. Test method of reflow soldering process and dip soldering process
回流焊工艺:在最高温为265℃且在220℃以上的温度条件下持续20s的回流焊温度曲线下进行回流焊工艺测试 Reflow soldering process: The reflow soldering process test is carried out under the reflow soldering temperature curve with a maximum temperature of 265°C and a temperature above 220°C for 20s
浸焊锡工艺测试:288℃浸泡锡液10s,进行检验。从上述结果可知,采用本发明制备的实施例在屏蔽效能、连接电阻、粘牢度、耐弯折性、耐回流焊以及浸焊锡上与对比例的电磁防护膜性能相当,并且在后续的操作加工以及发生贴装或定位错误后修正方面有了很大的改善。 Solder immersion process test: immerse in tin solution at 288°C for 10s for inspection. From the above results, it can be seen that the embodiment prepared by the present invention is equivalent to the electromagnetic protective film of the comparative example in terms of shielding effectiveness, connection resistance, adhesion fastness, bending resistance, reflow soldering resistance and solder immersion tin, and in the subsequent operation Great improvements have been made in processing and correction after placement or positioning errors have occurred.
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