CN105162215A - Distributed battery management system and method for lead-acid storage battery pack equalization - Google Patents

Distributed battery management system and method for lead-acid storage battery pack equalization Download PDF

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CN105162215A
CN105162215A CN201510687601.9A CN201510687601A CN105162215A CN 105162215 A CN105162215 A CN 105162215A CN 201510687601 A CN201510687601 A CN 201510687601A CN 105162215 A CN105162215 A CN 105162215A
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许涛
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Abstract

Provided is a distributed battery management system and method for lead-acid storage battery pack equalization. Multiple lead-acid storage batteries are connected in series to form a series lead-acid storage battery unit. Multiple series lead-acid storage battery units are connected in parallel to form a lead-acid storage battery pack. The output end of the lead-acid storage battery pack is connected with a master control unit. Each lead-acid storage battery is connected with a slave control unit. A constant-current/voltage equalization device in the master control unit is connected with the corresponding lead-acid storage battery pack through the equalization switch of the slave control unit. Each slave control unit acquires the output voltage signal of the corresponding lead-acid storage battery and sends the output voltage signal to the master control unit. The master control unit acquires a maximum voltage signal and a minimum voltage signal of the multiple lead-acid storage batteries. When a voltage difference between the maximum voltage signal and the minimum voltage signal is greater than a preset threshold, the master control unit controls the constant-current/voltage equalization device and the equalization switch to perform equalization operation on the lead-acid storage battery corresponding to the minimum voltage signal. The distributed battery management system and method achieve organic combination of cost and circuit reliability.

Description

A kind of distributed battery management system for lead-acid batteries equilibrium and method
Technical field
The invention belongs to technical field of new energies, particularly relate to a kind of distributed battery management system for lead-acid batteries equilibrium and method.
Background technology
In new forms of energy market, lead acid accumulator (comprising plumbous charcoal storage battery) occupies critical role always.Being that chemical energy stores in battery by electric energy conversion when the principle of electrochemical reaction of lead acid accumulator is charged exactly, is electric energy supply external system by chemical energy during electric discharge.
Due to the electrochemical properties of lead acid accumulator itself, it for the overcharging of electric current, cross let pass for and insensitive, generally there will not be burning and explosion phenomenon, this point is different from lithium battery.Therefore, it is generally acknowledged, lithium battery group needs external management or protective circuit, and lead acid accumulator does not need such external management or protection and adopts a kind of extensive style using forestland.
(1) but the quality conformance of lead acid accumulator monomer of batch production be usually difficult to guarantee, such as inner sulfuric acid concentration difference directly affects battery cycle life difference, and this makes each battery cell there are differences in performance; Particularly after battery uses a period of time, the otherness between battery cell is more obvious.
(2), in extensive style use procedure, when certain lead acid accumulator monomer met with and puts, this lead acid accumulator monomer life-span also can be had a strong impact on, and between battery cell, difference is more obvious;
(3) in extensive style use procedure, when certain lead acid accumulator monomer meets with excessive electric current, may accelerate the loose of anode brown lead oxide and come off, this lead acid accumulator monomer life-span also can be had a strong impact on, and between battery cell, difference is more obvious;
(4) in extensive style use procedure, when certain lead acid accumulator monomer meets with and overcharges, internal temperature raises, and have a large amount of gas evolution, positive plate active material may be caused to meet with gas impact and come off, positive grid alloy may suffer anodic oxidation and corrode simultaneously, and this lead acid accumulator monomer life-span also can be had a strong impact on, and between battery cell, difference is more obvious;
(5) under high temperature or cryogenic conditions, in extensive style use procedure, if certain lead acid accumulator monomer carries out work, internal electrical chemical composition is lost, this lead acid accumulator monomer life-span also can be had a strong impact on, and between battery cell, difference is more obvious;
(6) at lead acid accumulator memory period, the self-discharge phenomenon of battery also makes to create a difference between battery cell;
(4) new, old mixed although should prevent lead acid accumulator from having in lead acid accumulator uses, the phenomenon mixed at the new used batteries of many occasions still exists, and causes monomer difference in battery pack obvious;
In sum, when occurring battery cell difference, under the condition not having external management, the performance of whole battery strings will be limited by the poorest battery cell, thus overall service efficiency and useful life are all dragged down.Serious situation, different at the actual load electric current of obvious two Battery packs of difference, because the fuse of whole electric power system Switching Power Supply and battery pack are one to one, excessive and first disconnect with regard to likely having a Battery pack electric current, thereafter another Battery pack also may disconnect because load is excessive, and then it is out of service to cause whole electric power system to be forced to.
The connected mode of many group lead acid accumulators as shown in Figure 1 (for 3 strings 2 and) traditionally, first lead acid accumulator in i.e. series connection group is interconnected to form series connection by both positive and negative polarity, then between whole group of different series-connected cell, just connected, negative negative connects thus forms the parallel connection of whole group, and external discharge and recharge interface is drawn respectively by whole group of total positive pole, total negative terminal.Clearly it is stored in a kind of extensive style " naked use " state, namely without any external management or protective circuit.Therefore in one group of lead-acid batteries, " the poorest " lead acid accumulator module will seriously restrict the performance and used life of whole battery pack, and this " short-board effect " is insurmountable in current lead acid accumulator occupation mode.Can only carry out making regular check on the battery cell replacing poor performance on working service, but cause maintenance workload to increase like this, particularly when using in a large number, maintenance cost is high.
And some research institution is by the mode of lithium battery protection board, the electric discharge of lead acid accumulator and charging process are limited, thus certain protective effect is played to lead acid accumulator, but this can't promotes the overall performance of battery pack;
In addition, some research institution is by the mode of lithium battery management system, equilibrium is carried out to lead acid accumulator, but just as lithium electric management system, they take centralized solution, namely management system as concentrated parts and battery pack completely independent, wire harness is used to connect between them, although this mode can ensure battery management system and battery pack, the division is clearly demarcated, but wire harness is more, this will significantly change the assembling custom of current lead acid accumulator, compactedness and inheritance bad, burden is brought to construction, and the system expandability is bad, namely the battery pack of different string number needs different battery management systems.Although it solves " short-board effect " of battery pack to a great extent, improve whole efficiency and the useful life of battery pack.But, by this battery management system for lithium battery, then seem expensive especially for lead acid accumulator, do not match with cheap lead acid accumulator.
Summary of the invention
For the defect of prior art, the invention provides a kind of distributed battery management system for lead-acid batteries equilibrium and method.
For reaching above object, the present invention by the following technical solutions:
For a distributed battery management system for lead-acid batteries equilibrium, comprise lead acid accumulator, main control unit and from control unit, main control unit and from control unit between connected by slave data bus communication; Described main control unit comprises constant current/constant voltage balancer, described from control unit comprise equalizer switch, multiple lead acid accumulator series connection forms series connection lead acid storage battery pool unit, a lead-acid batteries is formed after the parallel connection of multiple series connection lead acid storage battery pool unit, the output of lead-acid batteries is connected to main control unit, identical with the number of lead acid accumulator from the number of control unit, each lead acid accumulator is all connected with one from control unit, and described constant current/constant voltage balancer is by being connected from the equalizer switch of control unit with corresponding lead acid accumulator; Each is responsible for the output voltage signal of the corresponding lead acid accumulator of Real-time Collection from control unit and sends to main control unit, described main control unit obtains maximum voltage signal in multiple lead acid accumulator and minimum voltage signal, and judge whether the voltage difference between maximum voltage signal and minimum voltage signal is greater than predetermined threshold value, when voltage difference is greater than predetermined threshold value, described main control unit controls described constant current/constant voltage balancer and the equalizer switch lead acid accumulator corresponding to minimum voltage signal carries out equalization operation.
Further, main control unit of the present invention comprises main control singlechip and constant current/constant voltage balancer, described constant current/constant voltage balancer comprises voltage conversion circuit, constant voltage power supply circuit, constant-current power supply circuit and interlock switch, the input of described voltage conversion circuit is connected with the output of described lead-acid batteries, the output of voltage conversion circuit is connected with the input of described constant voltage power supply circuit and the input of constant-current supply respectively, the output of described constant voltage power supply circuit and the output of constant-current power supply circuit are all connected with the described equalizer switch from controlling unit by an interlock switch.
Further, of the present invention from control unit comprise from control single-chip microcomputer, equalizer switch and bleeder circuit, the input of described bleeder circuit connects with corresponding lead acid accumulator both positive and negative polarity, the output of bleeder circuit is connected to from the A/D convertor circuit control single-chip microcomputer, described equalizer switch is relay switch, and lead acid accumulator both positive and negative polarity is connected with the constant current/constant voltage balancer of main control unit by relay switch.
Further, of the present invention from control unit also comprise with from the relay adhesion testing circuit controlled single-chip microcomputer and be connected.
Further, the present invention also comprises host computer, and described main control unit is drawn uploading data bus and is connected with host computer.
The invention provides a kind of distributed battery management method for lead-acid batteries equilibrium, comprise the following steps:
When lead-acid batteries is normally run, gather the real-time output voltage signal of each lead acid accumulator in lead-acid batteries;
In lead-acid batteries, obtain maximum voltage value and minimum amount of voltage that, and calculate voltage difference between the two;
When voltage difference is greater than predetermined threshold value, the lead acid accumulator corresponding to minimum amount of voltage that carries out equalization operation to ensure the equilibrium operating of lead-acid batteries.
Wherein, the process of described equalization operation is:
When the output voltage values of lead acid accumulator corresponding to minimum amount of voltage that is less than preset value, carry out constant current charge;
When the output voltage values of lead acid accumulator is greater than preset value, switch to constant voltage charge by constant current charge.
Advantageous Effects of the present invention is:
(1) a kind of distributed battery management system for lead-acid batteries equilibrium of the present invention take main control unit with from control unit two parts be separated;
(2) from control unit and lead acid accumulator (or its parallel combination) compact linking together, and can arbitrary extension according to the difference of battery strings number;
(3) be absorbed in the otherness of lead-acid batteries battery cell in discharge and recharge, use procedure, obtain energy from battery pack entirety, by the pattern of first constant current in constant voltage, equilibrium is carried out for the poorest battery cell;
(4) data/address bus between principal and subordinate's control takes one of LIN bus or 485 buses according to the difference of battery strings number, controls holistic cost;
(5) equalizer switch on slave controller uses relay, includes relay test circuit simultaneously, realizes the combination of holistic cost and circuit reliability.
Accompanying drawing explanation
Fig. 1 is the connected mode figure of many group lead acid accumulators traditionally
Fig. 2 is structure principle chart of the present invention;
Fig. 3 is the structure principle chart of main control unit;
Fig. 4 is the structure principle chart from control unit;
Fig. 5 is the logical flow chart that main control singlechip controls;
Fig. 6 is from the monolithic processor controlled logical flow chart of control.
Embodiment
With reference to Fig. 2, for structure principle chart of the present invention, a kind of distributed battery management system for lead-acid batteries equilibrium of the present invention, comprise lead acid accumulator, host computer, main control unit and from control unit, main control unit and from control unit between connected by slave data bus communication, described main control unit is drawn uploading data bus and is connected with host computer, described main control unit comprises constant current/constant voltage balancer, described from control unit comprise equalizer switch, multiple lead acid accumulator series connection forms series connection lead acid storage battery pool unit, a lead-acid batteries is formed after the parallel connection of multiple series connection lead acid storage battery pool unit, the output of lead-acid batteries is connected to main control unit, identical with the number of lead acid accumulator from the number of control unit, each lead acid accumulator is all connected with one from control unit, described constant current/constant voltage balancer is by being connected from the equalizer switch of control unit with corresponding lead acid accumulator, each is responsible for the output voltage signal of the corresponding lead acid accumulator of Real-time Collection from control unit and sends to main control unit, described main control unit obtains maximum voltage signal in multiple lead acid accumulator and minimum voltage signal, and judge whether the voltage difference between maximum voltage signal and minimum voltage signal is greater than predetermined threshold value, when voltage difference is greater than predetermined threshold value, described main control unit controls described constant current/constant voltage balancer and the equalizer switch lead acid accumulator corresponding to minimum voltage signal carries out equalization operation.
With reference to Fig. 3, for the structure principle chart of main control unit, described main control unit comprises main control singlechip and constant current/constant voltage balancer, described constant current/constant voltage balancer comprises voltage conversion circuit, constant voltage power supply circuit, constant-current power supply circuit and interlock switch, the input of described voltage conversion circuit is connected with the output of described lead-acid batteries, the output of voltage conversion circuit is connected with the input of described constant voltage power supply circuit and the input of constant-current supply respectively, the output of described constant voltage power supply circuit and the output of constant-current power supply circuit are all connected with the described equalizer switch from controlling unit by an interlock switch.
Wherein: main control singlechip is as the arithmetic core of main control unit, and a lot of single-chip microcomputer can content with funtion, adopts the STM8S208S6 single-chip microcomputer that LQFP44 encapsulates in the present embodiment.
The positive and negative two ends of the principal voltage of lead-acid batteries connect the voltage conversion circuit on main control unit, the function of voltage conversion circuit realizes by the 5V of total voltage transformation stable output and about 14.5V two kinds of voltages, wherein 5V voltage is powered to 5V voltage network on main control singlechip, and approximately 14.5V voltage is defeated by constant voltage power supply circuit and constant-current power supply circuit, as both Voltage References.Voltage conversion circuit builds based on transformer, has a lot of implementations, do not repeat them here in prior art;
The voltage of about 14.5V that voltage conversion circuit exports is defeated by constant voltage power supply circuit and constant-current power supply circuit, and wherein the function of constant-current power supply circuit exports fixing electric current as required, and the function of constant voltage power supply circuit is the 14.5V voltage of stable output.For constant voltage power supply circuit and constant-current power supply circuit, there is a lot of implementations in the prior art, do not repeat them here.
Main control singlechip and from control single-chip microcomputer between data communication be by 485 buses realize.Upper program burn writing interface on main control singlechip is basic generic configuration.In addition main control singlechip is furnished with two NTC themistor as probe, object is the temperature that two sampling site explores lead-acid batteries, carries out heat measurement.
Main control singlechip is responsible for communicating with host computer simultaneously, and main control singlechip is drawn uploading data bus and is connected with host computer, and uploading data bus takes CAN.
With reference to Fig. 4, for the structure principle chart from control unit, described from control unit comprise from control single-chip microcomputer, equalizer switch, bleeder circuit and with from the relay adhesion testing circuit controlled single-chip microcomputer and be connected, the input of described bleeder circuit connects with corresponding lead acid accumulator both positive and negative polarity, the output of bleeder circuit is connected to from the A/D convertor circuit control single-chip microcomputer, described equalizer switch is relay switch, and lead acid accumulator both positive and negative polarity is connected with the constant current/constant voltage balancer of main control unit by relay switch.
Wherein: from control unit from control single-chip microcomputer as arithmetic core, a lot of single-chip microcomputer can content with funtion, and the present embodiment adopts the STM8S003F3 single-chip microcomputer of TSSOP20 encapsulation.Program burn writing interface from control single-chip microcomputer is basic generic configuration.
Described from control unit also comprise voltage transformation module, the both positive and negative polarity of lead acid accumulator is connected to voltage transformation module, this module uses conventional LM7805 voltage stabilizing chip system and filter capacitor network thereof, module output voltage is+5V voltage, receive the VDD pin of STM8S003F3 single-chip microcomputer, as the supply power voltage from control single-chip microcomputer.
Bleeder circuit input is connected to during the positive and negative electrodes in same of lead acid accumulator, object is herein because the input voltage of the analog-to-digital conversion device AD of single-chip microcomputer is between 0-5V, the both positive and negative polarity voltage of lead acid accumulator (its highest can reach 14.5V) is needed to carry out dividing potential drop like this, as long as this bleeder circuit ensures the voltage of 1/3rd, guarantee earth-current less simultaneously, the bleeder circuit realizing such function is a lot, this place takes simple resistance-type dividing potential drop, branches away the AD pin of voltage access STM8S003F3 single-chip microcomputer.
With reference to Fig. 5, be the logical flow chart that main control singlechip controls, be described below:
Comprise two parts, one is principal function, and one is timer interruption function.
1, principal function is first to the clock from control single-chip microcomputer, peripheral hardwares etc. carry out initialization, then equalizer switch is disconnected, the resets such as warning, opening timing device interrupts, enter major cycle afterwards, start to sequence number be i from control single-chip microcomputer send instruction, and judge from control single-chip microcomputer whether return data, if 30s does not have return data, so be recorded as communication abnormality, if the data of receiving, so data processing is carried out to the data received, sequence is compared to the lead acid accumulator voltage swing that each reports from control single-chip microcomputer, find out maximum and minimum value, if difference is greater than set point, send beginning equalization instruction so to that lead acid accumulator that voltage is minimum, and open corresponding from machine equalizer switch.
2, balancing procedure be when from the needs that report of control single-chip microcomputer by the lead acid storage battery cell voltage of equilibrium lower than certain set point (as 14V) time, so first constant current is started balanced, when this lead acid storage battery cell voltage is converted to constant voltage equilibrium higher than during certain set point.
If 3 differences are less than set point, so detect the total voltage of lead-acid batteries, electric current, and carry out fault detect (as from control plate relay adhesion or power failure) and troubleshooting, finally the information of lead acid accumulator is sent to car load by CAN.
4, timer interruption function is fixed 10ms and is interrupted once, mainly judges whether to enter equilibrium state, and timing, when time for balance is more than 60s, send close equalization instruction to correspondence from control single-chip microcomputer.
With reference to Fig. 6, for from the monolithic processor controlled logical flow chart of control, be described below:
Comprise two parts, one is principal function, and one is timer interruption function.
1, principal function is first to the clock from control single-chip microcomputer, and peripheral hardware etc. carry out initialization, then equalizer switch are disconnected, the resets such as warning, opening timing device interrupts, and enters major cycle afterwards, whether cycle criterion receives main control singlechip instruction, receives response, does not receive and starts communication overtime counting.Meanwhile, switch equalizer switch is carried out in the instruction according to main control singlechip, and detects relay fault, the fault detect of lead acid accumulator brownout.
2, timer interruption function fixes 10ms interruption once, and main task is the sampling to lead acid storage battery cell voltage, calculating mean value, and communication abnormality counts and stores frequency of abnormity to EEPROM.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is also not only confined to above-described embodiment.All technical schemes belonged under thinking of the present invention all belong to protection scope of the present invention.It is noted that for those skilled in the art, improvements and modifications under the premise without departing from the principles of the invention, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (9)

1., for a distributed battery management system for lead-acid batteries equilibrium, it is characterized in that, comprise lead acid accumulator, main control unit and from control unit, main control unit and from control unit between connected by slave data bus communication; Described main control unit comprises constant current/constant voltage balancer, described from control unit comprise equalizer switch, multiple lead acid accumulator series connection forms series connection lead acid storage battery pool unit, a lead-acid batteries is formed after the parallel connection of multiple series connection lead acid storage battery pool unit, the output of lead-acid batteries is connected to main control unit, identical with the number of lead acid accumulator from the number of control unit, each lead acid accumulator is all connected with one from control unit, and described constant current/constant voltage balancer is by being connected from the equalizer switch of control unit with corresponding lead acid accumulator; Each is responsible for the output voltage signal of the corresponding lead acid accumulator of Real-time Collection from control unit and sends to main control unit, described main control unit obtains maximum voltage signal in multiple lead acid accumulator and minimum voltage signal, and judge whether the voltage difference between maximum voltage signal and minimum voltage signal is greater than predetermined threshold value, when voltage difference is greater than predetermined threshold value, described main control unit controls described constant current/constant voltage balancer and the equalizer switch lead acid accumulator corresponding to minimum voltage signal carries out equalization operation.
2. the distributed battery management system for lead-acid batteries equilibrium according to claim 1, it is characterized in that, described main control unit comprises main control singlechip and constant current/constant voltage balancer, described constant current/constant voltage balancer comprises voltage conversion circuit, constant voltage power supply circuit, constant-current power supply circuit and interlock switch, the input of described voltage conversion circuit is connected with the output of described lead-acid batteries, the output of voltage conversion circuit is connected with the input of described constant voltage power supply circuit and the input of constant-current supply respectively, the output of described constant voltage power supply circuit and the output of constant-current power supply circuit are all connected with the described equalizer switch from controlling unit by an interlock switch.
3. the distributed battery management system for lead-acid batteries equilibrium according to claim 1 and 2, it is characterized in that, described from control unit comprise from control single-chip microcomputer, equalizer switch and bleeder circuit, the input of described bleeder circuit connects with corresponding lead acid accumulator both positive and negative polarity, the output of bleeder circuit is connected to from the A/D convertor circuit control single-chip microcomputer, described equalizer switch is relay switch, and lead acid accumulator both positive and negative polarity is connected with the constant current/constant voltage balancer of main control unit by relay switch.
4. the distributed battery management system for lead-acid batteries equilibrium according to claim 3, is characterized in that, described from control unit also comprise with from the relay adhesion testing circuit controlled single-chip microcomputer and be connected.
5. the distributed battery management system for lead-acid batteries equilibrium according to claim 4, is characterized in that, main control singlechip adopts the STM8S208S6 single-chip microcomputer of LQFP44 encapsulation.
6. the distributed battery management system for lead-acid batteries equilibrium according to claim 5, is characterized in that, adopts the STM8S003F3 single-chip microcomputer of TSSOP20 encapsulation from control single-chip microcomputer.
7. the distributed battery management system for lead-acid batteries equilibrium according to claim 6, is characterized in that, also comprise host computer, and described main control unit is drawn uploading data bus and is connected with host computer.
8., for a distributed battery management method for lead-acid batteries equilibrium, it is characterized in that, comprise the following steps:
When lead-acid batteries is normally run, gather the real-time output voltage signal of each lead acid accumulator in lead-acid batteries;
In lead-acid batteries, obtain maximum voltage value and minimum amount of voltage that, and calculate voltage difference between the two;
When voltage difference is greater than predetermined threshold value, the lead acid accumulator corresponding to minimum amount of voltage that carries out equalization operation to ensure the equilibrium operating of lead-acid batteries.
9. the distributed battery management method for lead-acid batteries equilibrium according to claim 8, is characterized in that, the process of described equalization operation:
When the output voltage values of lead acid accumulator corresponding to minimum amount of voltage that is less than preset value, carry out constant current charge;
When the output voltage values of lead acid accumulator is greater than preset value, switch to constant voltage charge by constant current charge.
CN201510687601.9A 2015-10-21 2015-10-21 One kind is used for lead-acid batteries distributed battery management system and method in a balanced way Expired - Fee Related CN105162215B (en)

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CN109103955A (en) * 2018-08-17 2018-12-28 秋玺能源科技(广州)有限公司 Lead-acid accumulator equilibrium and monitoring method and system
CN115347258A (en) * 2022-10-20 2022-11-15 北京国电光宇机电设备有限公司 Repair system of lead-acid storage battery pack, balancing method and desulphurization method thereof
CN116714480A (en) * 2023-05-11 2023-09-08 山东航天威能科技有限公司 Multi-parallel output loop power battery system architecture

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