CN105155571B - Replaceable prestressed anchor bolt assembly and mounting and replacement construction method thereof - Google Patents

Replaceable prestressed anchor bolt assembly and mounting and replacement construction method thereof Download PDF

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Publication number
CN105155571B
CN105155571B CN201510515415.7A CN201510515415A CN105155571B CN 105155571 B CN105155571 B CN 105155571B CN 201510515415 A CN201510515415 A CN 201510515415A CN 105155571 B CN105155571 B CN 105155571B
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Prior art keywords
bolt
crab
anchor slab
nut
leveling
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CN105155571A (en
Inventor
马逸鹄
马人乐
黄张裕
张明熠
杨州
施辉
黄冬平
彭文兵
沈卫明
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INNER MONGOLIA OF GIMHAE NEW ENERGY TECHNOLOGY Co Ltd
JIANGSU JINHAI NEW ENERGY TECHNOLOGY Co Ltd
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INNER MONGOLIA OF GIMHAE NEW ENERGY TECHNOLOGY Co Ltd
JIANGSU JINHAI NEW ENERGY TECHNOLOGY Co Ltd
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Priority to CN201510515415.7A priority Critical patent/CN105155571B/en
Publication of CN105155571A publication Critical patent/CN105155571A/en
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Abstract

The invention discloses a replaceable prestressed anchor bolt device. The replaceable prestressed anchor bolt device comprises an upper anchor plate (1), a lower anchor plate (2), anchor bolts (3) connected with the upper anchor plate (1) and the lower anchor plate (2) and plastic casing pipes (7) arranged on the peripheries of the anchor bolts (3) in a sleeving manner. The upper ends and the lower ends of the plastic casing pipes (7) are shrunk and sealed by thermal shrinkable sleeves (8). Nonmetal leveling nuts (6) are arranged on the thermal shrinkable sleeves (8) at the upper ends of the plastic casing pipes (7), and upper nuts (9) are arranged at the tops of the anchor bolts (3). The bottoms of the anchor bolts (3) and bottom sealing assemblies (4) are fixed. The replaceable prestressed anchor bolt device is reasonable in structural design, each anchor bolt can be freely replaced after a concrete foundation is completed or a fan runs, and a large amount of manpower and a large number of material resources can be saved; replacement cost is low, and efficiency is high; and many defects in the prior art can be overcome.

Description

Removable prestressed bolt molectron and its installation and replacing construction method
Technical field
The present invention relates to a kind of attachment means, particularly to a kind of removable prestressed anchor pin device, can be used for coagulation Earth foundation prestressed bolt.
Background technology
In recent years, apply to wind power generation stepped basis prestressed bolt molectron more.Compare traditional embedded type tower, Prestressed bolt anti-fatigue performance is good, and the uniform base concrete of stress is pressurized all the time, good endurance.But existing prestressed bolt Defect be, crab-bolt Yi Dan fracture just cannot change, need to knock wind power generation stepped basic mixed mud open, reinstall new Crab-bolt, engineering is big, and engineering is long, high cost, changes trouble, wastes time and energy, and becomes the bottleneck of prestressed bolt use.
Existing basic (cn201420368814) for wind power generation stepped crab-bolt changeable type, using in concrete basis Heart reserving hole is conveniently holed and is reached the lower end of lower anchor slab, by the artificial method changing crab-bolt.The shortcoming of this kind of method is Cost of holing is big and causes difficult and hidden danger for security of constructing.
Content of the invention
Goal of the invention: it is an object of the invention to overcoming the deficiencies in the prior art, providing a kind of reasonable in design, changing Convenient, can use manpower and material resources sparingly, the removable prestressed bolt molectron of low cost.
Technical scheme: in order to realize object above, the technical scheme that the present invention takes is:
A kind of device of replaceable crab-bolt, it includes anchor slab, lower anchor slab, the crab-bolt of anchor slab and lower anchor slab in connection, on Crab-bolt periphery between anchor slab and lower anchor slab is cased with plastic bushing, and the upper/lower terminal of plastic bushing, by thermal shrinkable sleeve collapsed seal, is moulded On the thermal shrinkable sleeve of material sleeve upper end, nonmetallic leveling nut is installed, described crab-bolt top is provided with top nut;Described anchor The bottom of bolt is fixed with sealed bottom assembly.
Preferably, above-described removable prestressed bolt molectron, outside described sealed bottom assembly Portion is the polygons such as circle or hexagon, and inside is the helicitic texture being adapted to crab-bolt bottom.
As other preferred versions, above-described removable prestressed bolt molectron, described sealed bottom group Part includes nut box and the hex nut being located in nut box, and nut box is welded on lower anchor slab, hex nut and crab-bolt bottom Threaded adapter.Described nut box can be alternatively, for hexagon, the shape that other can stop nut rotation;The top of nut box is adopted Use stamping forming medicated cap, the space that crab-bolt adjusts height can be accommodated.
Preferably, above-described removable prestressed bolt molectron, described sealed bottom assembly by Metal or plastics are made;Sealed bottom assembly has the effect of sealing crab-bolt bottom, can stop that base concrete touches crab-bolt Thread segment, is convenient for changing.
Crab-bolt periphery is cased with plastic bushing, can isolate crab-bolt with concrete, so that the whole pretension of crab-bolt is delivered to and cast anchor On plate.
The upper/lower terminal of plastic bushing, by thermal shrinkable sleeve collapsed seal, can prevent concrete from entering plastic bushing impact crab-bolt Tensioning.
Preferably, above-described removable prestressed bolt molectron, described nonmetallic leveling nut For nylon leveling nut.
The construction installation method of the removable prestressed bolt molectron that the present invention provides, comprises the following steps:
1) first lower anchor slab is fixed on blinding layer leveling;
2) sling upper anchor slab, crab-bolt is penetrated in plastic bushing, plastic bushing is cased with nonmetallic leveling nut, then will Crab-bolt passes through the bolt hole on upper anchor slab, then screws on top nut at crab-bolt top;
3) with the mobile upper anchor slab of crane to above lower anchor slab, slowly hang lower upper anchor slab, make the lower anchor slab of the corresponding insertion of crab-bolt In bolt hole;
4) rotate every crab-bolt at top, crab-bolt bottom is screwed in the lower nut being welded on below lower anchor slab;
5) by anchor slab in nonmetallic leveling nut leveling;
6) colligation reinforcement foundation pour mixed mud, by upper anchor slab, lower anchor slab and crab-bolt are cast in concrete foundation, etc. Reach after prescribed strength to concrete, after hanging on bottom tower, tensioning crab-bolt on upper anchor slab.
The replacing construction method of the removable prestressed bolt molectron that the present invention provides, comprises the following steps:
1) extract the top half of fracture crab-bolt first;
2) and then with tapping screw thread drill bit be aligned pierce the rupture cross section of fracture crab-bolt;Fracture is driven while screw thread pierces The latter half of crab-bolt and screw thread reversely rotate, after making fracture crab-bolt automatically exit from lower nut, together with tapping screw thread drill bit and disconnected Split bolt hole together on upper anchor slab for the crab-bolt to extract;Or using the sleeve that end is provided with claw will rupture crab-bolt take out;
3) insert new crab-bolt at the bolt hole of upper anchor slab, in rotary-top crab-bolt so as to bottom is screwed into lower nut, so After new pad and nut being installed successively at the bottom tower above upper anchor slab afterwards, tensioning crab-bolt.
Compared to the prior art the present invention has the advantages that
The removable prestressed bolt molectron that the present invention provides, reasonable in design, after concrete foundation completion Or after fan operation, still can freely change every crab-bolt, it is to avoid change crab-bolt to base using disruptive methods such as excavation of foundation pit The impact of plinth stress.Substantial amounts of man power and material can be saved, replacement cost is low, efficiency high.
The construction installation method of the removable prestressed bolt molectron that the present invention provides, workable, work effect Rate is high, easy construction.
The replacing construction method of the removable prestressed bolt molectron that the present invention provides, workable, work effect Rate is high, can save substantial amounts of man power and material, reduces cost, improve and change efficiency, can overcome many deficiencies of prior art.
Brief description
The structural representation of a kind of removable prestressed bolt molectron that Fig. 1 provides for the present invention.
Fig. 2 is the planar structure schematic diagram along the lower anchor slab in a-a direction for the Fig. 1.
Fig. 3 is the cross section structure schematic diagram of sealed bottom assembly.
Fig. 4 is the cross section another kind structural representation of sealed bottom assembly.
Fig. 5 is the vertical section structure schematic diagram of sealed bottom assembly.
Fig. 6 is the structural representation changing prestressed bolt molectron.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, it is further elucidated with the present invention it should be understood that these embodiments are merely to illustrate The present invention rather than restriction the scope of the present invention, after having read the present invention, those skilled in the art are each to the present invention The modification planting the equivalent form of value all falls within the application claims limited range.
Embodiment 1
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of device of replaceable crab-bolt, it includes anchor slab 1, and lower anchor slab 2, in connection Anchor slab 1 and the crab-bolt 3 of lower anchor slab 2, crab-bolt 3 periphery between upper anchor slab 1 and lower anchor slab 2 is cased with plastic bushing 7, plastic bushing 7 Upper/lower terminal by thermal shrinkable sleeve 8 collapsed seal, the thermal shrinkable sleeve 8 of plastic bushing 7 upper end is provided with nonmetallic leveling nut 6, institute Crab-bolt 3 top stated is provided with top nut 9;The described bottom of crab-bolt 3 is fixing with sealed bottom assembly 4.
Described sealed bottom assembly 4 is outside to be hexagonal configuration, and inside is the helicitic texture being adapted to crab-bolt 3 bottom.
Above-described removable prestressed bolt molectron, described sealed bottom assembly 4 by copper or aluminum metal or Polytetrafluoroethylplastic plastic is made;Sealed bottom assembly 4 has the effect of sealing crab-bolt 3 bottom, can stop that base concrete contacts To crab-bolt 3 thread segment, it is convenient for changing.
Embodiment 2
As Fig. 1, shown in Fig. 2 and Fig. 4, a kind of device of replaceable crab-bolt, it includes anchor slab 1, and lower anchor slab 2, in connection Anchor slab 1 and the crab-bolt 3 of lower anchor slab 2, crab-bolt 3 periphery between upper anchor slab 1 and lower anchor slab 2 is cased with plastic bushing 7, plastic bushing 7 Upper/lower terminal by thermal shrinkable sleeve 8 collapsed seal, the thermal shrinkable sleeve 8 of plastic bushing 7 upper end is provided with nonmetallic leveling nut 6, institute Crab-bolt 3 top stated is provided with top nut 9;The described bottom of crab-bolt 3 is fixing with sealed bottom assembly 4.
Described sealed bottom assembly 4 is outside to be circle, and inside is the helicitic texture being adapted to crab-bolt 3 bottom.
Above-described removable prestressed bolt molectron, described sealed bottom assembly 4 by copper or aluminum metal or Polytetrafluoroethylplastic plastic is made;Sealed bottom assembly 4 has the effect of sealing crab-bolt 3 bottom, can stop that base concrete contacts To crab-bolt 3 thread segment, it is convenient for changing.
Embodiment 3
As Fig. 1, shown in Fig. 2 and Fig. 5, a kind of device of replaceable crab-bolt, it includes anchor slab 1, and lower anchor slab 2, in connection Anchor slab 1 and the crab-bolt 3 of lower anchor slab 2, crab-bolt 3 periphery between upper anchor slab 1 and lower anchor slab 2 is cased with plastic bushing 7, plastic bushing 7 Upper/lower terminal by thermal shrinkable sleeve 8 collapsed seal, the thermal shrinkable sleeve 8 of plastic bushing 7 upper end is provided with nonmetallic leveling nut 6, institute Crab-bolt 3 top stated is provided with top nut 9;The described bottom of crab-bolt 3 is fixing with sealed bottom assembly 4.
Described sealed bottom assembly 4 includes the nut box 4-1 and hex nut 4-2 being located in nut box 4-1, nut box 4-1 is welded on lower anchor slab 2, and hex nut 4-2 is adapted to crab-bolt 3 bottom thread.
Above-described removable prestressed bolt molectron, described sealed bottom assembly 4 by copper or aluminum metal or Polytetrafluoroethylplastic plastic is made;Sealed bottom assembly 4 has the effect of sealing crab-bolt 3 bottom, can stop that base concrete contacts To crab-bolt 3 thread segment, it is convenient for changing.
Embodiment 4
The construction installation method of removable prestressed bolt molectron, it comprises the following steps:
1) with common crab-bolt cage identical installation steps: first lower anchor slab 2 is fixed on blinding layer leveling;Sling upper anchor Plate 1, crab-bolt 3 is penetrated in plastic bushing 7, and plastic bushing 7 is cased with nonmetallic leveling nut 6, then crab-bolt 3 is passed through upper anchor Bolt hole on plate 1, then crab-bolt 3 top screw on top nut 9 crane mobile on anchor slab 1 to lower anchor slab 2 above, slowly hang Go up down anchor slab 1, make in the bolt hole of the lower anchor slab 2 of the corresponding insertion of crab-bolt 3;
2) because lower nut 5 has been fixed, therefore it is not required to need when mounted to be supported with thin nut as common crab-bolt cage.? Top rotates every crab-bolt 3, crab-bolt 3 bottom is screwed in the lower nut 5 being welded on lower anchor slab 2 lower section;
3) followed by with common crab-bolt cage identical step: by anchor slab 1 in the leveling of nonmetallic leveling nut 6.Colligation Reinforcement foundation simultaneously pours mixed mud, and by upper anchor slab 1, lower anchor slab 2 and crab-bolt 3 are cast in concrete foundation, when concrete reaches To after prescribed strength, after hanging on bottom tower, tensioning crab-bolt 3 on upper anchor slab 1.
Embodiment 5
The replacing construction method of removable prestressed bolt molectron, comprises the following steps:
1) extract the top half of fracture crab-bolt 10 first;
2) as shown in fig. 6, and then being directed at the rupture cross section piercing fracture crab-bolt 10 with tapping screw thread drill bit 11;Screw thread pierces While drive the latter half and the screw thread of fracture crab-bolt 10 to reversely rotate, after making fracture crab-bolt 10 automatically exit from lower nut 5, even With tapping screw thread drill bit 11 and fracture crab-bolt 10, together the bolt hole on upper anchor slab 1 is extracted.Wherein, tapping screw thread drill bit 11 is joined Close electric discharge machine to use;
3) insert new crab-bolt 3 at the bolt hole of upper anchor slab 1, in rotary-top crab-bolt 3 so as to bottom is screwed into lower nut 5, after then new pad and nut being installed successively at the bottom tower above upper anchor slab 1, tensioning crab-bolt 3.
The above is only the preferred embodiment of the present invention it is noted that ordinary skill people for the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (5)

1. a kind of removable prestressed bolt molectron, it is characterised in that it includes anchor slab (1), lower anchor slab (2), connects Upper anchor slab (1) and the crab-bolt (3) of lower anchor slab (2), crab-bolt (3) periphery between upper anchor slab (1) and lower anchor slab (2) is cased with plastic sheath Pipe (7), the upper/lower terminal of plastic bushing (7) by thermal shrinkable sleeve (8) collapsed seal, on the thermal shrinkable sleeve (8) of plastic bushing (7) upper end Nonmetallic leveling nut (6) is installed, described crab-bolt (3) top is provided with top nut (9);The bottom of described crab-bolt (3) Fixing with sealed bottom assembly (4), described sealed bottom assembly (4) includes nut box (4-1) and is located in nut box (4-1) Hex nut (4-2), nut box (4-1) is welded on lower anchor slab (2), and hex nut (4-2) is fitted with crab-bolt (3) bottom thread Join;
The replacing construction method of removable prestressed bolt molectron, comprises the following steps:
1) extract the top half of fracture crab-bolt (10) first;
2) and then with tapping screw thread drill bit (11) be aligned pierce the rupture cross section of fracture crab-bolt (10);Drive while screw thread pierces The latter half of fracture crab-bolt (10) is reversely rotated with screw thread, after making fracture crab-bolt (10) automatically exit from lower nut (5), together with certainly Together the bolt hole on upper anchor slab (1) is extracted for tapping drill bit (11) and fracture crab-bolt (10);Or card is provided with using end The sleeve of pawl will rupture crab-bolt (10) take out;
3) insert new crab-bolt (3) at the bolt hole of upper anchor slab (1), in rotary-top crab-bolt (3) so as to bottom is screwed into lower spiral shell Female (5), after then installing new pad and nut successively at the bottom tower above upper anchor slab (1), tensioning crab-bolt (3) is i.e. Can.
2. removable prestressed bolt molectron according to claim 1 is it is characterised in that described sealed bottom group For circular or polygonal shape outside part (4), inside is the helicitic texture being adapted to crab-bolt (3) bottom.
3. removable prestressed bolt molectron according to claim 1 and 2 is it is characterised in that described bottom is close Sealing assembly (4) is made up of metal or plastics;Sealed bottom assembly (4) has the effect of sealing crab-bolt (3) bottom, can stop basis Concrete touches crab-bolt (3) thread segment.
4. removable prestressed bolt molectron according to claim 3 is it is characterised in that described nonmetallic leveling Nut (6) is nylon leveling nut.
5. the removable prestressed bolt molectron described in claim 1 construction installation method it is characterised in that include with Lower step:
1) first lower anchor slab (2) is fixed on blinding layer leveling;
2) sling upper anchor slab (1), crab-bolt (3) is penetrated in plastic bushing (7), plastic bushing (7) is cased with nonmetallic leveling spiral shell Crab-bolt (3) is then passed through the bolt hole on upper anchor slab (1) by female (6), then screws on top nut (9) at crab-bolt (3) top;
3) with the mobile upper anchor slab (1) of crane to above lower anchor slab (2), slowly hang lower upper anchor slab (1), make the corresponding insertion of crab-bolt (3) In the bolt hole of lower anchor slab (2);
4) rotate every crab-bolt (3) at top, crab-bolt (3) bottom is screwed in the lower nut (5) being welded on below lower anchor slab (2) In;
5) by anchor slab (1) in the leveling of nonmetallic leveling nut (6);6) colligation reinforcement foundation pour mixed mud, by upper anchor slab (1), lower anchor slab (2) and crab-bolt (3) are cast in concrete foundation, after concrete reaches prescribed strength, hang on bottom column After cylinder, in the upper tensioning crab-bolt (3) of upper anchor slab (1).
CN201510515415.7A 2015-08-20 2015-08-20 Replaceable prestressed anchor bolt assembly and mounting and replacement construction method thereof Active CN105155571B (en)

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CN106351247B (en) * 2016-10-11 2018-11-16 北京健安诚岩土工程有限公司 The anchor cage ring formula basis of replaceable anchor bolt
CN106368235B (en) * 2016-10-11 2018-11-16 北京健安诚岩土工程有限公司 The prestressed cylinder-shaped basis of replaceable anchor bolt
CN107338817B (en) * 2017-08-18 2022-09-13 陕西格瑞特电力工程有限公司 Anchor bolt dismantling structure in prestressed anchor bolt foundation and replacement construction method
CN108691358B (en) * 2018-06-26 2024-08-02 北京堡瑞思减震科技有限公司 Combined anchor plate, buckling restrained brace connecting node and installation method thereof
CN110528558A (en) * 2019-08-27 2019-12-03 西安理工大学 Transmission line of electricity combines the design method of the lower plate of plate stem list anchor slab foundation structure
CN111501816B (en) * 2020-04-08 2021-08-06 山东中车风电有限公司 Connecting piece for anchor bolt replacement, anchor bolt system and anchor bolt replacement method
CN113123377A (en) * 2021-05-12 2021-07-16 中国十五冶金建设集团有限公司 Method for replacing anchor plate bolt of foundation of wind driven generator by excavating roadway
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