CN104734401A - Radial magnetic circuit monopole slotless decelerating type motor protector - Google Patents
Radial magnetic circuit monopole slotless decelerating type motor protector Download PDFInfo
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- CN104734401A CN104734401A CN201510150958.3A CN201510150958A CN104734401A CN 104734401 A CN104734401 A CN 104734401A CN 201510150958 A CN201510150958 A CN 201510150958A CN 104734401 A CN104734401 A CN 104734401A
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Abstract
径向磁路单极无齿槽减速型电机保护器,属于电机保护设备技术领域。以解决目前因无电机保护器,电机使用性能及寿命降低,增加电机维修成本问题。所述的永磁体(3)为圆盘形状,圆盘形状的永磁体(3)固定装在非导磁不锈钢套(1)内,圆盘形状的永磁体(3)的磁路沿径向设置,所述的两个圆形导磁不锈钢挡板(2)固定在非导磁不锈钢套(1)内的两端,且圆形导磁不锈钢挡板(2)与圆盘形状的永磁体(3)的两个端面相贴靠,两个圆形导磁不锈钢挡板(2)的中部分别设有轴孔,圆盘形状的永磁体(3)也设有轴孔,所述的圆盘形状的永磁体(3)与两个圆形导磁不锈钢挡板(2)的轴孔同轴设置。本发明用于电机保护场合。
The utility model relates to a radial magnetic circuit unipolar non-cogging reduction type motor protector, which belongs to the technical field of motor protection equipment. In order to solve the current problems of motor maintenance cost increase due to the lack of motor protectors, the performance and life of the motor are reduced. The permanent magnet (3) is disc-shaped, and the disc-shaped permanent magnet (3) is fixed in the non-magnetic stainless steel sleeve (1), and the magnetic circuit of the disc-shaped permanent magnet (3) is along the radial direction Setting, the two circular magnetically conductive stainless steel baffles (2) are fixed at both ends of the non-magnetically conductive stainless steel sleeve (1), and the circular magnetically conductive stainless steel baffles (2) and the disc-shaped permanent magnet The two end faces of (3) are close to each other, and the middle parts of the two circular magnetically conductive stainless steel baffles (2) are respectively provided with shaft holes, and the disc-shaped permanent magnet (3) is also provided with shaft holes. The disk-shaped permanent magnet (3) is arranged coaxially with the shaft holes of the two circular magnetically permeable stainless steel baffles (2). The invention is used in motor protection occasions.
Description
技术领域 technical field
本发明涉及一种电机保护器,属于电机保护设备技术领域。 The invention relates to a motor protector, which belongs to the technical field of motor protection equipment.
背景技术 Background technique
减速机构(如减速器)摩擦所产生的铁屑等杂质对永磁同步电机(以下简称电机)长时间有效运行有重要的影响,同时铁屑等杂质长时间在电机机体内对电机的使用性能也会产生不良影响,不仅使电机维修成本增加,还会严重影响电机的使用寿命。因此如何能减小铁屑等杂质进入电机机体内,有效提高电机的性能和寿命,降低电机的维修成本是当前亟待解决的问题。 The iron filings and other impurities produced by the friction of the reduction mechanism (such as the reducer) have an important impact on the long-term effective operation of the permanent magnet synchronous motor (hereinafter referred to as the motor). It will also have adverse effects, which will not only increase the maintenance cost of the motor, but also seriously affect the service life of the motor. Therefore, how to reduce impurities such as iron filings from entering the motor body, effectively improve the performance and life of the motor, and reduce the maintenance cost of the motor is an urgent problem to be solved at present.
发明内容 Contents of the invention
本发明的目的是提供一种径向磁路单极无齿槽减速型电机保护器,以解决目前因无电机保护器,使得电机使用性能及寿命均会降低,且增加电机维修成本的问题。 The purpose of the present invention is to provide a radial magnetic circuit unipolar non-cogging reduction motor protector to solve the current problem that the performance and life of the motor will be reduced and the maintenance cost of the motor will be increased due to the lack of a motor protector.
本发明技术方案是: Technical scheme of the present invention is :
径向磁路单极无齿槽减速型电机保护器,所述的径向磁路单极无齿槽减速型电机保护器包括非导磁不锈钢套1、永磁体3及两个圆形导磁不锈钢挡板2; Radial magnetic circuit unipolar non-cogging reduction motor protector, said radial magnetic circuit unipolar non-cogging reduction motor protector includes non-magnetic stainless steel sleeve 1, permanent magnet 3 and two circular magnetic Stainless steel baffle 2;
所述的永磁体3为圆盘形状,圆盘形状的永磁体3固定装在非导磁不锈钢套1内,圆盘形状的永磁体3的磁路沿径向设置,所述的两个圆形导磁不锈钢挡板2固定在非导磁不锈钢套1内的两端,且圆形导磁不锈钢挡板2与圆盘形状的永磁体3的两个端面相贴靠,两个圆形导磁不锈钢挡板2的中部分别设有轴孔,圆盘形状的永磁体3的中部也设有轴孔,圆盘形状的永磁体3的N极与非导磁不锈钢套1相邻设置,多个圆盘形状的永磁体3的S极与电机6的输出轴4相邻设置,所述的圆盘形状的永磁体3与两个圆形导磁不锈钢挡板2的轴孔同轴设置,使用时,所述的电机6的输出轴4穿出圆盘形状的永磁体3以及两个圆形导磁不锈钢挡板2的轴孔,且圆盘形状的永磁体3的轴孔内圆周面及两个圆形导磁不锈钢挡板2的轴孔内圆周面与电机6的输出轴4之间均设有间隙。 The permanent magnet 3 is disc-shaped, and the permanent magnet 3 of the disc shape is fixedly installed in the non-magnetic stainless steel sleeve 1, and the magnetic circuit of the permanent magnet 3 of the disc shape is radially arranged, and the two circles Shaped magnetically conductive stainless steel baffle 2 is fixed on both ends of the non-magnetically conductive stainless steel sleeve 1, and the circular magnetically conductive stainless steel baffle 2 is attached to the two end faces of the disc-shaped permanent magnet 3, and the two circular guides The middle part of the magnetic stainless steel baffle plate 2 is respectively provided with shaft holes, and the middle part of the disc-shaped permanent magnet 3 is also provided with a shaft hole, and the N pole of the disc-shaped permanent magnet 3 is adjacent to the non-magnetic stainless steel sleeve 1. The S pole of a disc-shaped permanent magnet 3 is adjacent to the output shaft 4 of the motor 6, and the disc-shaped permanent magnet 3 is coaxially arranged with the shaft holes of two circular magnetically conductive stainless steel baffle plates 2, During use, the output shaft 4 of the motor 6 passes through the shaft holes of the disc-shaped permanent magnet 3 and two circular magnetically conductive stainless steel baffles 2, and the inner peripheral surface of the shaft hole of the disc-shaped permanent magnet 3 And gaps are provided between the inner peripheral surfaces of the shaft holes of the two circular magnetically conductive stainless steel baffle plates 2 and the output shaft 4 of the motor 6 .
本发明的有益效果是: The beneficial effects of the present invention are :
1、采用本发明的径向磁路单极无齿槽减速型电机保护器,只需在电机与减速器之间根据预留的空间进行安装即可,可以有效的减小铁屑杂质等进入电机机体内。由于本发明的保护器结构型式简单,所有的材料也可以较容易得到,对整个装置而言成本增加较少,但是电机保护的效果非常显著。实践表明,安装有本发明的保护器后,可以有效提高电机使用寿命16%以上,降低电机运行维护成本10%以上,可在石油、深海等特殊环境下使用。 1. Using the radial magnetic circuit unipolar non-cogging reduction motor protector of the present invention, it only needs to be installed between the motor and the reducer according to the reserved space, which can effectively reduce the entry of iron filings and impurities. inside the motor body. Because the structure of the protector of the present invention is simple, all materials can be easily obtained, and the cost increase for the whole device is small, but the motor protection effect is very significant. Practice shows that after installing the protector of the present invention, the service life of the motor can be effectively increased by more than 16%, and the operation and maintenance cost of the motor can be reduced by more than 10%. It can be used in special environments such as petroleum and deep sea.
附图说明 Description of drawings
图1是本发明的径向磁路单极无齿槽减速型电机保护器主剖视图; Fig. 1 is the main sectional view of the radial magnetic circuit unipolar non-cogging reduction type motor protector of the present invention;
图2是将本发明的径向磁路单极无齿槽减速型电机保护器安装在电机与减速器之间的主视图; Fig. 2 is the front view of installing the radial magnetic circuit unipolar non-cogging reduction motor protector between the motor and the reducer of the present invention;
图3是图2的左视图。 Fig. 3 is a left side view of Fig. 2 .
上述图中涉及到的部件名称及标号分别为: The names and labels of the components involved in the above figure are:
非导磁不锈钢套1、圆形导磁不锈钢挡板2、永磁体3、输出轴4、电机保护器5、电机6、减速器7。 Non-magnetic stainless steel sleeve 1, circular magnetic conductive stainless steel baffle 2, permanent magnet 3, output shaft 4, motor protector 5, motor 6, reducer 7.
具体实施方式 Detailed ways
下面将结合附图对本发明做进一步的详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式,但本发明的保护范围不限于下述实施例。 The present invention will be described in further detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation is provided, but the protection scope of the present invention is not limited to the following embodiments.
实施例一: Embodiment one :
如图1和图2所示,径向磁路单极无齿槽减速型电机保护器,所述的径向磁路单极无齿槽减速型电机保护器包括非导磁不锈钢套1、永磁体3及两个圆形导磁不锈钢挡板2; As shown in Figure 1 and Figure 2, the radial magnetic circuit unipolar non-cogging reduction motor protector, the radial magnetic circuit unipolar non-cogging reduction motor protector includes a non-magnetic stainless steel sleeve 1, a permanent Magnet 3 and two circular magnetically conductive stainless steel baffles 2;
所述的永磁体3为圆盘形状,圆盘形状的永磁体3固定装在非导磁不锈钢套1内,圆盘形状的永磁体3的磁路沿径向设置,所述的两个圆形导磁不锈钢挡板2固定在非导磁不锈钢套1内的两端,且圆形导磁不锈钢挡板2与圆盘形状的永磁体3的两个端面相贴靠,两个圆形导磁不锈钢挡板2的中部分别设有轴孔,圆盘形状的永磁体3的中部也设有轴孔,圆盘形状的永磁体3的N极与非导磁不锈钢套1相邻设置,多个圆盘形状的永磁体3的S极与电机6的输出轴4相邻设置,所述的圆盘形状的永磁体3与两个圆形导磁不锈钢挡板2的轴孔同轴设置,使用时,所述的电机6的输出轴4穿出圆盘形状的永磁体3以及两个圆形导磁不锈钢挡板2的轴孔,且圆盘形状的永磁体3的轴孔内圆周面及两个圆形导磁不锈钢挡板2的轴孔内圆周面与电机6的输出轴4之间均设有间隙。 The permanent magnet 3 is disc-shaped, and the permanent magnet 3 of the disc shape is fixedly installed in the non-magnetic stainless steel sleeve 1, and the magnetic circuit of the permanent magnet 3 of the disc shape is radially arranged, and the two circles Shaped magnetically conductive stainless steel baffle 2 is fixed on both ends of the non-magnetically conductive stainless steel sleeve 1, and the circular magnetically conductive stainless steel baffle 2 is attached to the two end faces of the disc-shaped permanent magnet 3, and the two circular guides The middle part of the magnetic stainless steel baffle plate 2 is respectively provided with shaft holes, and the middle part of the disc-shaped permanent magnet 3 is also provided with a shaft hole, and the N pole of the disc-shaped permanent magnet 3 is adjacent to the non-magnetic stainless steel sleeve 1. The S pole of a disc-shaped permanent magnet 3 is adjacent to the output shaft 4 of the motor 6, and the disc-shaped permanent magnet 3 is coaxially arranged with the shaft holes of two circular magnetically conductive stainless steel baffle plates 2, During use, the output shaft 4 of the motor 6 passes through the shaft holes of the disc-shaped permanent magnet 3 and two circular magnetically conductive stainless steel baffles 2, and the inner peripheral surface of the shaft hole of the disc-shaped permanent magnet 3 And gaps are provided between the inner peripheral surfaces of the shaft holes of the two circular magnetically conductive stainless steel baffle plates 2 and the output shaft 4 of the motor 6 .
所述的圆盘形状的永磁体3的N极与非导磁不锈钢套1相邻设置,圆盘形状的永磁体3的S极与电机6的输出轴4相邻设置,从而使得轴系、气隙、永磁体之间形成完整的闭合磁路。 The N pole of the disc-shaped permanent magnet 3 is adjacent to the non-magnetic stainless steel sleeve 1, and the S pole of the disc-shaped permanent magnet 3 is adjacent to the output shaft 4 of the motor 6, so that the shafting, A complete closed magnetic circuit is formed between the air gap and the permanent magnet.
实施例二: Embodiment two :
如图1和图2所示,实施例一所述的径向磁路单极无齿槽减速型电机保护器,所述的圆盘形状的永磁体3的轴孔内圆周面及两个圆形导磁不锈钢挡板2的轴孔内圆周面与电机6的输出轴4之间的间隙均为1~2mm。既保证了电机6的正常运转,同时还能最大限度的阻隔铁屑杂质等进入电机机体内。 As shown in Figures 1 and 2, in the radial magnetic circuit unipolar non-cogging reduction motor protector described in Embodiment 1, the inner peripheral surface of the shaft hole of the disc-shaped permanent magnet 3 and the two circles The gap between the inner peripheral surface of the shaft hole of the magnetically conductive stainless steel baffle plate 2 and the output shaft 4 of the motor 6 is 1-2mm. This not only ensures the normal operation of the motor 6, but also prevents iron filings and impurities from entering the motor body to the greatest extent.
工作原理:如图1~图3所示,将本发明的电机保护器7与电机6和减速器6同轴安装,并设置在电机6与减速器6之间。由于圆盘形状的永磁体3的作用,铁屑等杂质被吸附于圆形导磁不锈钢挡板2和导磁不锈钢套4的表面,而不能吸入电机6的机体内部;由于电机6的输出轴4与圆盘形状的永磁体3的轴孔内圆周面及两个圆形导磁不锈钢挡板2的轴孔内圆周面间隙很小,只有1~2mm,所以较大直径的铁屑颗粒能被阻挡在电机机体外部,进而起到了保护电机6的作用,有效避免了由于减速器6机械摩擦而产生的铁屑等杂质进入电机6的内部而导致电机6性能的下降,提高了电机6及其减速器6的使用寿命;所述的电机6为永磁同步电机。 Working principle: As shown in Figures 1 to 3, the motor protector 7 of the present invention is installed coaxially with the motor 6 and the reducer 6, and is arranged between the motor 6 and the reducer 6. Due to the effect of the disc-shaped permanent magnet 3, impurities such as iron filings are adsorbed on the surfaces of the circular magnetically conductive stainless steel baffle plate 2 and the magnetically conductive stainless steel sleeve 4, but cannot be sucked into the body of the motor 6; due to the output shaft of the motor 6 4 and the inner peripheral surface of the shaft hole of the disc-shaped permanent magnet 3 and the inner peripheral surface of the shaft hole of the two circular magnetically conductive stainless steel baffles 2 are very small, only 1~2mm, so the iron filings particles with larger diameters can It is blocked outside the motor body, thereby protecting the motor 6, effectively preventing impurities such as iron filings generated by the mechanical friction of the reducer 6 from entering the inside of the motor 6 and causing the performance of the motor 6 to decline, and improving the performance of the motor 6 and The service life of its speed reducer 6; Described motor 6 is a permanent magnet synchronous motor.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510150958.3A CN104734401A (en) | 2015-04-01 | 2015-04-01 | Radial magnetic circuit monopole slotless decelerating type motor protector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510150958.3A CN104734401A (en) | 2015-04-01 | 2015-04-01 | Radial magnetic circuit monopole slotless decelerating type motor protector |
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| CN104734401A true CN104734401A (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510150958.3A Pending CN104734401A (en) | 2015-04-01 | 2015-04-01 | Radial magnetic circuit monopole slotless decelerating type motor protector |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2097040U (en) * | 1991-06-30 | 1992-02-26 | 赵承树 | Magnetic separator |
| CN2675267Y (en) * | 2003-12-23 | 2005-02-02 | 张景聪 | Strong magnetic magnet |
| US20130147418A1 (en) * | 2006-07-26 | 2013-06-13 | Millennial Research Corporation | Electric Motor |
-
2015
- 2015-04-01 CN CN201510150958.3A patent/CN104734401A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2097040U (en) * | 1991-06-30 | 1992-02-26 | 赵承树 | Magnetic separator |
| CN2675267Y (en) * | 2003-12-23 | 2005-02-02 | 张景聪 | Strong magnetic magnet |
| US20130147418A1 (en) * | 2006-07-26 | 2013-06-13 | Millennial Research Corporation | Electric Motor |
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Application publication date: 20150624 |