CN104059682B - Biomass by selective pyrolysis-step transforms device and the method for preparing Aviation Fuel - Google Patents
Biomass by selective pyrolysis-step transforms device and the method for preparing Aviation Fuel Download PDFInfo
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Abstract
本发明提供了一种生物质选择性热解-梯级转化制备航空燃油的装置及方法。该装置包括:质选择性热解系统,低碳烯烃齐聚加氢系统和芳香烃和烷烃混合系统;生物质选择性热解系统的进口是该装置的生物质进口,气相出口与低碳烯烃齐聚加氢系统中的烯烃催化齐聚加氢反应器入口相连接,生物质选择性热解系统的油相出口与芳香烃和烷烃混合系统中的芳香烃分流器的入口相连接;低碳烯烃齐聚加氢系统中的烷烃液体出口与芳香烃和烷烃混合系统中的搅拌混合器的入口相连接;芳香烃和烷烃混合系统的液体出口是该装置的芳香烃和航空煤油出口。本发明梯级转化方法将生物质的选择性热解与烯烃的齐聚加氢反应结合在一起,提高了生物质的利用率。
The invention provides a device and method for preparing aviation fuel by selective pyrolysis-step conversion of biomass. The device includes: a mass selective pyrolysis system, a low-carbon olefin oligomerization hydrogenation system and an aromatic hydrocarbon and alkane mixed system; the inlet of the biomass selective pyrolysis system is the biomass inlet of the device, and the gas phase outlet is connected to the low-carbon olefin The inlet of the olefin catalytic oligomerization hydrogenation reactor in the oligomerization hydrogenation system is connected, and the oil phase outlet of the biomass selective pyrolysis system is connected with the inlet of the aromatic hydrocarbon splitter in the aromatic hydrocarbon and alkane mixed system; low carbon The alkane liquid outlet in the olefin oligomerization hydrogenation system is connected with the inlet of the stirring mixer in the aromatic hydrocarbon and alkane mixing system; the liquid outlet of the aromatic hydrocarbon and alkane mixing system is the aromatic hydrocarbon and aviation kerosene outlet of the device. The cascade conversion method of the invention combines the selective pyrolysis of biomass with the oligomerization hydrogenation reaction of olefins, thereby improving the utilization rate of biomass.
Description
技术领域technical field
本发明属于固体燃料热解和烯烃齐聚加氢领域,涉及生物质选择性热解及所制备的烯烃齐聚加氢方法与装置。The invention belongs to the fields of solid fuel pyrolysis and olefin oligomerization hydrogenation, and relates to biomass selective pyrolysis and a prepared olefin oligomerization hydrogenation method and device.
背景技术Background technique
由于化石燃料资源的日益枯竭和由其带来的环境污染问题的加剧,可再生能源变得愈加重要。生物质作为唯一一种可再生碳源,弥补了太阳能及核能无法制备液体燃料和化工产的缺陷,已成为一种重要的替代石油的原材料。生物质可通过催化热解的方式制备芳香烃和低碳烯烃等产物,该过程在常压和中温下进行,工艺简单,目标产物产率较高。该过程中芳香烃可以通过冷凝收集,但是烯烃在气相产物中,由于热解也会产生CO和CO2气体,烯烃浓度在气体产物中并不高,并且成分复杂,很难分离使用。Due to the increasing depletion of fossil fuel resources and the aggravation of environmental pollution caused by them, renewable energy has become increasingly important. Biomass, as the only renewable carbon source, makes up for the inability of solar and nuclear energy to produce liquid fuels and chemical products, and has become an important raw material to replace petroleum. Biomass can be used to prepare products such as aromatic hydrocarbons and light olefins through catalytic pyrolysis. This process is carried out at normal pressure and medium temperature. The process is simple and the yield of target products is high. In this process, aromatics can be collected by condensation, but olefins in the gas phase products will also produce CO and CO2 gases due to pyrolysis. The concentration of olefins in the gas products is not high, and the components are complex, which is difficult to separate and use.
航空燃油对碳链的长度有一定要求,同时也许满足一定的抗爆性、挥发性、流动性、抗腐蚀性和清洁度。航空汽油主要由碳链长度为C10-C16的烷烃和芳香烃按照一定比例组成,其中芳香烃主要用来增加汽油的辛烷值,增强其抗爆性。目前航空燃油主要通过石油精馏炼制而成。我国石油资源匮乏,石油进口量已经连续4年超过了50%的警戒线,严重威胁着我国能源安全。如何采用可再生能源替代石油制备航空燃料是目前研究的热点。可再生能源中生物质是唯一一种可以制备航空燃料的有机碳来源。目前从生物质中制备航空用油主要是生产其中的烷烃,采用的工艺是先水解制备糖类化合物,然后对糖类化合物在高压,贵金属催化剂Pt/Al2O3或者Ru/Al2O3等作用下加氢制备烷烃。该技术具有水解周期长、工艺复杂、设备占地面广和催化剂成本较高的缺点,一直没有被工业化应用。Aviation fuel has certain requirements on the length of the carbon chain, and at the same time may meet certain anti-knock properties, volatility, fluidity, corrosion resistance and cleanliness. Aviation gasoline is mainly composed of alkanes with a carbon chain length of C10-C16 and aromatic hydrocarbons in a certain proportion. Among them, aromatic hydrocarbons are mainly used to increase the octane number of gasoline and enhance its antiknock performance. At present, aviation fuel is mainly produced through petroleum distillation. my country's oil resources are scarce, and oil imports have exceeded the warning line of 50% for four consecutive years, seriously threatening my country's energy security. How to use renewable energy instead of petroleum to prepare aviation fuel is a hot research topic at present. Biomass is the only source of organic carbon available for aviation fuel in renewable energy. At present, the preparation of aviation oil from biomass is mainly to produce the alkanes. The process used is to first hydrolyze the sugar compounds, and then to the sugar compounds under high pressure, the noble metal catalyst Pt/Al 2 O 3 or Ru/Al 2 O 3 Under the action of hydrogenation to produce alkanes. This technology has the disadvantages of long hydrolysis cycle, complex process, large area of equipment and high catalyst cost, and has not been applied industrially.
因此,采用新方法克服现有技术的缺点,全组分制备航空燃油,十分迫切。Therefore, it is very urgent to adopt a new method to overcome the shortcomings of the prior art and prepare aviation fuel from all components.
目前技术仅能够从生物质中制备航空用油中的烷烃组分,并且烷烃组分是通过生物质水解、贵金属催化剂作用下高压加氢获得,该过程周期长、工艺复杂、设备占地面广和投资成本高等缺点。亟需开发处理周期短,工艺简单,能够制备全组分航空燃油的新技术。The current technology can only prepare the alkane components in aviation oil from biomass, and the alkane components are obtained through hydrolysis of biomass and high-pressure hydrogenation under the action of noble metal catalysts. The process cycle is long, the process is complicated, and the equipment occupies a large area and Disadvantages such as high investment costs. There is an urgent need to develop a new technology with short processing period, simple process and the ability to prepare full-component aviation fuel.
发明内容Contents of the invention
技术问题:本发明的目的是提供一种生物质选择性热解-梯级转化制备航空燃油的装置及方法,采用生物质催化热解的方法制备芳香烃和低碳烯烃,该过程在常压下进行,并且生物质在1分钟之内即可转化成目标产品,处理周期短,工艺简单。低碳烯烃在一个反应器内同时完成齐聚和加氢反应制备烷烃,然后将烷烃和芳香烃混合制备全组分航空燃油,实现生物质的梯级转化。Technical problem: The purpose of this invention is to provide a device and method for preparing aviation fuel by selective pyrolysis-step conversion of biomass. The method of catalytic pyrolysis of biomass is used to prepare aromatic hydrocarbons and low-carbon olefins. The process is carried out under normal pressure. And the biomass can be converted into the target product within 1 minute, the treatment cycle is short and the process is simple. Oligomerization and hydrogenation of low-carbon olefins are completed simultaneously in a reactor to prepare alkanes, and then the alkanes and aromatics are mixed to prepare full-component aviation fuel, realizing the step conversion of biomass.
技术方案:为实现上述发明目的,本发明使用的技术方案如下:Technical scheme: in order to realize the above-mentioned purpose of the invention, the technical scheme used in the present invention is as follows:
本发明的一种生物质选择性热解-梯级转化制备航空燃油的装置,该装置包括:A device for preparing aviation fuel by selective pyrolysis-step conversion of biomass according to the present invention, the device comprises:
生物质选择性热解系统,用于将生物质催化热解制备芳香烃和低碳烯烃,同时实现催化剂的再生和热解热量的供给;Biomass selective pyrolysis system, used for catalytic pyrolysis of biomass to produce aromatic hydrocarbons and low-carbon olefins, while realizing catalyst regeneration and pyrolysis heat supply;
低碳烯烃齐聚加氢系统,用来将生物质选择性热解系统产生的低碳烯烃齐聚加氢制备烷烃燃料,同时实现齐聚加氢催化剂的再生;Low-carbon olefin oligomerization hydrogenation system, which is used to oligomerize and hydrogenate low-carbon olefins produced by biomass selective pyrolysis system to prepare alkane fuel, and at the same time realize the regeneration of oligomerization hydrogenation catalyst;
芳香烃和烷烃混合系统,用于按照比例,充分混合芳香烃和烷烃,制成航空用油;Aromatic hydrocarbon and alkane mixing system, used to fully mix aromatic hydrocarbon and alkane in proportion to make aviation oil;
所述生物质选择性热解系统的进口是该装置的生物质进口,气相出口与低碳烯烃齐聚加氢系统中的烯烃催化齐聚加氢反应器入口相连接,生物质选择性热解系统的油相出口与芳香烃和烷烃混合系统中的芳香烃分流器的入口相连接;低碳烯烃齐聚加氢系统中的烷烃液体出口与芳香烃和烷烃混合系统中的搅拌混合器的入口相连接;所述芳香烃和烷烃混合系统的液体出口是该装置的芳香烃和航空煤油出口。The inlet of the biomass selective pyrolysis system is the biomass inlet of the device, and the gas phase outlet is connected with the inlet of the olefin catalytic oligomerization hydrogenation reactor in the low-carbon olefin oligomerization hydrogenation system, and the biomass selective pyrolysis The oil phase outlet of the system is connected to the inlet of the aromatic hydrocarbon splitter in the aromatic hydrocarbon and alkane mixing system; the alkane liquid outlet in the low-carbon olefin oligomerization hydrogenation system is connected to the inlet of the stirring mixer in the aromatic hydrocarbon and alkane mixing system The liquid outlet of the aromatic hydrocarbon and alkane mixing system is the aromatic hydrocarbon and aviation kerosene outlet of the device.
所述生物质选择性热解系统包括选择性热解反应器、旋风分离器、催化剂再生反应器、产物冷凝器和油水分离器,其中选择性热解反应器(1)的进口为生物质选择性热解系统(I)的进口,选择性热解反应器出口与旋风分离器的入口相连,旋风分离器的上出口与产物冷凝器的入口相连,产物冷凝器的液相出口与油水分离器的入口相连,旋风分离器的下出口与催化剂再生反应器的入口相连,催化剂再生反应器的出口与选择性热解反应器的催化剂入口相连,产物冷凝器的气相出口为生物质选择性热解系统的气相出口,油水分离器(5)的油相出口为生物质选择性热解系统(I)的油相出口。The biomass selective pyrolysis system includes a selective pyrolysis reactor, a cyclone separator, a catalyst regeneration reactor, a product condenser and an oil-water separator, wherein the inlet of the selective pyrolysis reactor (1) is selected for biomass The inlet of the selective pyrolysis system (I), the outlet of the selective pyrolysis reactor is connected with the inlet of the cyclone separator, the upper outlet of the cyclone separator is connected with the inlet of the product condenser, and the liquid phase outlet of the product condenser is connected with the oil-water separator The inlet of the cyclone separator is connected, the lower outlet of the cyclone separator is connected with the inlet of the catalyst regeneration reactor, the outlet of the catalyst regeneration reactor is connected with the catalyst inlet of the selective pyrolysis reactor, and the gas phase outlet of the product condenser is used for the selective pyrolysis of biomass The gas phase outlet of the system, the oil phase outlet of the oil-water separator (5) is the oil phase outlet of the biomass selective pyrolysis system (1).
所述低碳烯烃齐聚加氢系统包括烯烃催化齐聚加氢反应器、气液固三相分离器、催化剂再生反应器、催化剂储槽、氢气储罐和氢气压缩机,其中烯烃催化齐聚加氢反应器进口为低碳烯烃齐聚加氢系统的气相进口,氢气压缩机的进口接氢气储罐,出口接烯烃催化齐聚加氢反应器的进口,烯烃催化齐聚加氢反应器的出口接气液固三相分离器的进口,气液固三相分离器的液相出口为低碳烯烃齐聚加氢系统的液相出口;气液固三相分离器的气相出口为低碳烯烃齐聚加氢系统的混合气体出口;气液固三相分离器的固相出口接催化剂再生反应器的进口,催化剂再生反应器的出口接催化剂储槽的入口,催化剂储槽的出口接烯烃催化齐聚加氢反应器催化剂入口。The low-carbon olefin oligomerization hydrogenation system includes an olefin catalytic oligomerization hydrogenation reactor, a gas-liquid-solid three-phase separator, a catalyst regeneration reactor, a catalyst storage tank, a hydrogen storage tank and a hydrogen compressor, wherein the olefin catalytic oligomerization The inlet of the hydrogenation reactor is the gas phase inlet of the low-carbon olefin oligomerization hydrogenation system, the inlet of the hydrogen compressor is connected to the hydrogen storage tank, the outlet is connected to the inlet of the olefin catalytic oligomerization hydrogenation reactor, and the outlet of the olefin catalytic oligomerization hydrogenation reactor is The outlet is connected to the inlet of the gas-liquid-solid three-phase separator, and the liquid phase outlet of the gas-liquid-solid three-phase separator is the liquid phase outlet of the low-carbon olefin oligomerization hydrogenation system; the gas phase outlet of the gas-liquid-solid three-phase separator is low-carbon The mixed gas outlet of the olefin oligomerization hydrogenation system; the solid phase outlet of the gas-liquid-solid three-phase separator is connected to the inlet of the catalyst regeneration reactor, the outlet of the catalyst regeneration reactor is connected to the inlet of the catalyst storage tank, and the outlet of the catalyst storage tank is connected to olefin Catalyst inlet for catalytic oligomerization hydrogenation reactor.
所述芳香烃和烷烃混合系统包括芳香烃分流器和搅拌混合器,芳香烃分流器的进口为芳香烃和烷烃混合系统的芳香烃入口,芳香烃分流器的出口和芳香烃和烷烃混合系统的烷烃进口接搅拌混合器进行混合,由搅拌混合器输出航空煤油。The aromatic hydrocarbon and alkane mixing system comprises an aromatic hydrocarbon splitter and a stirring mixer, the inlet of the aromatic hydrocarbon splitter is the aromatic hydrocarbon inlet of the aromatic hydrocarbon and alkane mixing system, the outlet of the aromatic hydrocarbon splitter and the aromatic hydrocarbon and alkane mixing system The alkane inlet is connected to a stirring mixer for mixing, and the stirring mixer outputs aviation kerosene.
所述生物质选择性热解系统中采用沸石微孔类催化剂,压力为常压,温度在500-650℃之间。The zeolite microporous catalyst is used in the biomass selective pyrolysis system, the pressure is normal pressure, and the temperature is between 500-650°C.
所述沸石微孔类催化剂为HZSM-5、SAPO-34、Fe/HZSM-5、Cu/HZSM-5或Ga/HZSM-5。The zeolite microporous catalyst is HZSM-5, SAPO-34, Fe/HZSM-5, Cu/HZSM-5 or Ga/HZSM-5.
所述低碳烯烃齐聚加氢系统中采用Fe、Cu、Ni作为活性元素,HZSM-5和MCM-41或者HZSM-5和Al2O3制作成复合多级孔道载体,制备成Fe/HZSM-5/MCM-41、Cu/HZSM-5/MCM-41、Ni/HZSM-5/MCM-41或Cu/HZSM-5/Al2O3催化剂作为本系统的催化剂,操作压力为2-5MPa,温度在150-300℃之间。In the low-carbon olefin oligomerization hydrogenation system, Fe, Cu, and Ni are used as active elements, and HZSM-5 and MCM-41 or HZSM-5 and Al 2 O 3 are made into a composite multi-level porous carrier, which is prepared as Fe/HZSM -5/MCM-41, Cu/HZSM-5/MCM-41, Ni/HZSM-5/MCM-41 or Cu/HZSM-5/Al 2 O 3 catalyst as the catalyst of this system, the operating pressure is 2-5MPa , the temperature is between 150-300°C.
本发明的生物质选择性热解-梯级转化制备航空燃油的装置制备航空燃油的方法包括如下步骤:首先将生物质催化热解制备芳香烃和低碳烯烃,然后将芳香烃和低碳烯烃分离,对低碳烯烃在一个反应器内完成齐聚加氢制备烷烃过程,然后将芳香烃和烯烃按照航空用油比例进行混合配制成航空燃油。The device for preparing aviation fuel by selective pyrolysis-step conversion of biomass according to the present invention The method for preparing aviation fuel comprises the following steps: firstly, the biomass is catalytically pyrolyzed to prepare aromatic hydrocarbons and low-carbon olefins, and then the aromatic hydrocarbons and low-carbon olefins are separated , complete the process of oligomerization hydrogenation of light olefins in a reactor to prepare alkanes, and then mix aromatic hydrocarbons and olefins according to the proportion of aviation oil to prepare aviation fuel.
所述该方法基于由生物质选择性热解系统、低碳烯烃齐聚加氢系统和芳香烃和烷烃混合系统组成的装置,生物质选择性热解系统包括选择性热解反应器、旋风分离器、催化剂再生反应器、产物冷凝器和油水分离器;低碳烯烃齐聚加氢系统包括烯烃催化齐聚加氢反应器、气液固三相分离器、催化剂再生反应器、催化剂储槽、氢气储罐和氢气压缩机;芳香烃和烷烃混合系统包括芳香烃分流器和搅拌混合器,具体步骤如下:The method is based on a device consisting of a biomass selective pyrolysis system, a low-carbon olefin oligomerization hydrogenation system and an aromatic hydrocarbon and alkane mixing system. The biomass selective pyrolysis system includes a selective pyrolysis reactor, cyclone separation device, catalyst regeneration reactor, product condenser and oil-water separator; low-carbon olefin oligomerization hydrogenation system includes olefin catalytic oligomerization hydrogenation reactor, gas-liquid-solid three-phase separator, catalyst regeneration reactor, catalyst storage tank, Hydrogen storage tank and hydrogen compressor; aromatic hydrocarbon and alkane mixing system includes aromatic hydrocarbon splitter and stirring mixer, the specific steps are as follows:
首先将生物质从热解反应器底部加入,在常压、常温和催化剂下选择性热解;生物质热解反应器出口产物进入旋风分离器,其中的催化剂和焦炭固相物质被分离进入催化剂再生反应器,该反应器通入空气,一方面燃烧生成的焦炭加热催化剂,另一方面烧除催化剂表面结焦,使其再生,重新回到热解反应器中,实现循环使用;First, biomass is added from the bottom of the pyrolysis reactor, and is selectively pyrolyzed under normal pressure, normal temperature and catalyst; the outlet product of the biomass pyrolysis reactor enters the cyclone separator, and the catalyst and coke solid phase substances are separated into the catalyst Regeneration reactor, the reactor is fed with air, on the one hand, the coke generated by burning is heated to the catalyst;
旋风分离器出来的气体经冷凝器冷凝,其中的水和芳香烃产物被冷凝,经油水分离器分离出芳香烃,芳香烃经芳香烃分流器,一部分芳香烃与低碳烯烃齐聚加氢系统制备的烷烃混合配制成航空燃油,剩余的芳香烃作为化工用品;The gas from the cyclone separator is condensed by the condenser, and the water and aromatic hydrocarbon products are condensed, and the aromatic hydrocarbons are separated by the oil-water separator, and the aromatic hydrocarbons pass through the aromatic hydrocarbon splitter, and a part of the aromatic hydrocarbons and low-carbon olefins oligomerize hydrogenation system The prepared alkanes are mixed to make aviation fuel, and the remaining aromatic hydrocarbons are used as chemical products;
生物质选择性热解产物经冷凝器未被冷凝的气体富含低碳烯烃,该未被冷凝的气体在催化剂和氢气作用下经烯烃催化齐聚加氢反应器后获得烷烃产物,其中氢气由氢气压缩机抽吸氢气储罐供给,所述烷烃产物产物经由气液固三相分离器将催化剂和液态烷烃分离后,催化剂进入催化剂再生反应器进行再生,再送入催化剂储槽,然后加入烯烃催化齐聚加氢反应器继续用于齐聚和加氢反应,实现整个催化剂循环;The uncondensed gas of the biomass selective pyrolysis product through the condenser is rich in low-carbon olefins, and the uncondensed gas is passed through the olefin catalytic oligomerization hydrogenation reactor under the action of catalyst and hydrogen to obtain alkane products, wherein the hydrogen is obtained by The hydrogen compressor pumps the hydrogen storage tank to supply, the alkane product is separated from the catalyst and the liquid alkane through the gas-liquid-solid three-phase separator, the catalyst enters the catalyst regeneration reactor for regeneration, and then is sent to the catalyst storage tank, and then added to the olefin catalyst The oligomerization hydrogenation reactor continues to be used for oligomerization and hydrogenation reactions to realize the entire catalyst cycle;
将气液固混合器三相分离器分离出来的烷烃和芳香烃分流器获得的芳香烃通入搅拌混合器,经充分混合后制备出航空燃油。The alkane separated by the three-phase separator of the gas-liquid-solid mixer and the aromatic hydrocarbon obtained by the aromatic hydrocarbon splitter are fed into the stirring mixer, and the aviation fuel is prepared after being fully mixed.
有益效果:本发明利用生物质选择性热解的特点,制备出液态芳香烃,同时将不冷凝气体收集并进一步转化,将不冷凝气体中的烯烃齐聚加氢异构生成一定碳链长度的烷烃,通过改变芳香烃与烷烃的含量百分比,获得不同类型的航空燃油,实现了生物质的梯级转化。本发明梯级转化方法将生物质的选择性热解与烯烃的齐聚加氢反应结合在一起,提高了生物质的利用率。本发明中生物质选择性热解制备芳香烃和低碳烯烃是在常压和廉价沸石催化剂作用下进行的,具有生产周期短、工艺简单、占地面积小和投资少的优点,且低碳烯烃齐聚加氢在一个反应器内进行,一步法制备烷烃,可以获得全组分航空燃油。Beneficial effects: the present invention utilizes the characteristics of selective pyrolysis of biomass to prepare liquid aromatic hydrocarbons, and at the same time collects and further converts non-condensable gases, and oligomerizes and hydroisomerizes olefins in non-condensable gases to form aromatic hydrocarbons with a certain carbon chain length. Alkanes, by changing the content percentage of aromatic hydrocarbons and alkanes, different types of aviation fuels are obtained, and the step conversion of biomass is realized. The cascade conversion method of the invention combines the selective pyrolysis of biomass with the oligomerization hydrogenation reaction of olefins, thereby improving the utilization rate of biomass. The preparation of aromatic hydrocarbons and low-carbon olefins by selective pyrolysis of biomass in the present invention is carried out under normal pressure and under the action of cheap zeolite catalysts, which has the advantages of short production cycle, simple process, small footprint and low investment, and low carbon Oligomerization and hydrogenation of olefins is carried out in one reactor, and alkanes are prepared in one step, and full-component aviation fuel can be obtained.
附图说明Description of drawings
图1是本发明的生物质选择性热解—梯级转化制备航空燃油的方法核装置的示意图;Fig. 1 is the schematic diagram of the nuclear device of the method for preparing aviation fuel by biomass selective pyrolysis-step conversion of the present invention;
其中有:生物质选择性热解系统I、低碳烯烃齐聚加氢系统II和芳香烃和烷烃混合系统III;Among them: biomass selective pyrolysis system I, low-carbon olefin oligomerization hydrogenation system II and aromatic hydrocarbon and alkane mixed system III;
选择性热解反应器1、旋风分离器2、催化剂再生反应器3、产物冷凝器4、油水分离器5,芳香烃分流器6、烯烃催化齐聚加氢反应器7、气液固三相分离器8、催化剂再生反应器9、催化剂储槽10、氢气储罐11、氢气压缩机12、搅拌混合器13。Selective pyrolysis reactor 1, cyclone separator 2, catalyst regeneration reactor 3, product condenser 4, oil-water separator 5, aromatic hydrocarbon splitter 6, olefin catalytic oligomerization hydrogenation reactor 7, gas-liquid-solid three-phase Separator 8, catalyst regeneration reactor 9, catalyst storage tank 10, hydrogen storage tank 11, hydrogen compressor 12, stirring mixer 13.
具体实施方式detailed description
下面讲参照附图对本发明进行说明。The present invention will be described below with reference to the accompanying drawings.
实施例1Example 1
如图1所示,本发明提供了一种生物质选择性热解—梯级转化制备航空燃油的装置,该装置包括三个系统生物质选择性热解系统I、低碳烯烃齐聚加氢系统II和芳香烃和烷烃混合系统III。As shown in Figure 1, the present invention provides a device for preparing aviation fuel by selective pyrolysis-step conversion of biomass, which includes three systems: biomass selective pyrolysis system I, low-carbon olefin oligomerization hydrogenation system II and III of mixed systems of aromatic hydrocarbons and alkanes.
生物质选择性热解系统I,用于将生物质催化热解制备芳香烃和低碳烯烃,同时实现催化剂的再生和热解热量的供给;Biomass Selective Pyrolysis System I, which is used to catalytically pyrolyze biomass to produce aromatic hydrocarbons and low-carbon olefins, while realizing catalyst regeneration and pyrolysis heat supply;
低碳烯烃齐聚加氢系统II,用来将生物质选择性热解系统I产生的低碳烯烃齐聚加氢制备烷烃燃料,同时实现齐聚加氢催化剂的再生;Low-carbon olefin oligomerization hydrogenation system II is used to oligomerize and hydrogenate low-carbon olefins produced by biomass selective pyrolysis system I to prepare alkane fuel, and at the same time realize the regeneration of oligomerization hydrogenation catalyst;
芳香烃和烷烃混合系统III,用于按照比例,充分混合芳香烃和烷烃,制成航空用油;Aromatic hydrocarbon and alkane mixing system III, which is used to fully mix aromatic hydrocarbons and alkane in proportion to make aviation oil;
所述生物质选择性热解系统I的进口是该装置的生物质进口,气相出口与低碳烯烃齐聚加氢系统II中的烯烃催化齐聚加氢反应器入口相连接,生物质选择性热解系统I的油相出口与芳香烃和烷烃混合系统III中的芳香烃分流器的入口相连接;低碳烯烃齐聚加氢系统II中的烷烃液体出口与芳香烃和烷烃混合系统III中的搅拌混合器的入口相连接;所述芳香烃和烷烃混合系统III的液体出口是该装置的芳香烃和航空燃油出口。The inlet of the biomass selective pyrolysis system I is the biomass inlet of the device, and the gas phase outlet is connected with the inlet of the olefin catalytic oligomerization hydrogenation reactor in the low-carbon olefin oligomerization hydrogenation system II, and the biomass selectivity The oil phase outlet of the pyrolysis system I is connected with the inlet of the aromatic hydrocarbon splitter in the aromatic hydrocarbon and alkane mixing system III; the alkane liquid outlet in the low carbon olefin oligomerization hydrogenation system II is connected with the aromatic hydrocarbon and alkane mixing system III The inlet of the agitating mixer is connected; the liquid outlet of the aromatic hydrocarbon and alkane mixing system III is the aromatic hydrocarbon and aviation fuel outlet of the device.
所述的生物质选择性热解系统I包括选择性热解反应器1、旋风分离器2、催化剂再生反应器3、产物冷凝器4和油水分离器5,其中选择性热解反应器1的进口为生物质选择性热解系统I的进口,选择性热解反应器1的出口与旋风分离器2的入口相连,旋风分离器2的上出口与产物冷凝器4的入口相连,产物冷凝器4的液相出口与油水分离器5的入口相连,旋风分离器2的下出口与催化剂再生反应器3的入口相连,催化剂再生反应器3的出口与选择性热解反应器1的催化剂入口相连,产物冷凝器4的气相出口为生物质选择性热解系统I的气相出口;油水分离器5的油相出口为生物质选择性热解系统I的油相出口。生物质原料在选择性热解反应器中发生催化热解生成芳香烃和低碳烯烃,产物经过旋风分离器将失活的催化剂和焦炭分离后到达产物冷凝器,在产物冷凝器中芳香烃和生成的水被冷凝下来,然后经过油水分离器实现芳香烃和水的分离,低碳烯烃留在不冷凝气体中,失活的催化剂在催化剂再生器中再生,然后返回选择性热解反应器,完成整个生物质选择性热解循环。Described biomass selective pyrolysis system 1 comprises selective pyrolysis reactor 1, cyclone separator 2, catalyst regeneration reactor 3, product condenser 4 and oil-water separator 5, wherein the selective pyrolysis reactor 1 The inlet is the inlet of the biomass selective pyrolysis system I, the outlet of the selective pyrolysis reactor 1 is connected with the inlet of the cyclone separator 2, the upper outlet of the cyclone separator 2 is connected with the inlet of the product condenser 4, and the product condenser The liquid phase outlet of 4 is connected with the inlet of the oil-water separator 5, the lower outlet of the cyclone separator 2 is connected with the inlet of the catalyst regeneration reactor 3, and the outlet of the catalyst regeneration reactor 3 is connected with the catalyst inlet of the selective pyrolysis reactor 1 , the gas phase outlet of the product condenser 4 is the gas phase outlet of the biomass selective pyrolysis system I; the oil phase outlet of the oil-water separator 5 is the oil phase outlet of the biomass selective pyrolysis system I. The biomass raw material undergoes catalytic pyrolysis in the selective pyrolysis reactor to generate aromatic hydrocarbons and low-carbon olefins. The product passes through the cyclone separator to separate the deactivated catalyst and coke and then reaches the product condenser. In the product condenser, aromatic hydrocarbons and The generated water is condensed, and then passed through the oil-water separator to realize the separation of aromatic hydrocarbons and water, and the low-carbon olefins remain in the non-condensable gas, and the deactivated catalyst is regenerated in the catalyst regenerator, and then returned to the selective pyrolysis reactor, Complete the entire biomass selective pyrolysis cycle.
所述的低碳烯烃齐聚加氢系统II包括烯烃催化齐聚加氢反应器7、气液固三相分离器8、催化剂再生反应器9、催化剂储槽10、氢气储罐11和氢气压缩机12,其中烯烃催化齐聚加氢反应器7进口为低碳烯烃齐聚加氢系统II的气相进口,氢气压缩机12的进口接氢气储罐11,出口接烯烃催化齐聚加氢反应器7的进口,烯烃催化齐聚加氢反应器7的出口接气液固三相分离器8的进口,气液固三相分离器8的液相出口为低碳烯烃齐聚加氢系统II的液相出口;气液固三相分离器8的气相出口为低碳烯烃齐聚加氢系统II的混合气体出口;气液固三相分离器8的固相出口接催化剂再生反应器9的进口,催化剂再生反应器9的出口接催化剂储槽10的入口,催化剂储槽10的出口接烯烃催化齐聚加氢反应器7催化剂入口。低碳烯烃在烯烃催化齐聚加氢反应器中发生齐聚加氢反应,产物经产物冷凝器冷凝后进入气液固三相分离器进行分离,加氢所需要的氢气由氢气压缩机抽吸氢气储罐中的氢气供应,齐聚加氢失活的催化剂进入催化剂再生反应器进行再生,再生后的催化剂进入催化剂储槽,进而进入烯烃催化齐聚加氢反应器,完成整个低碳烯烃齐聚加氢系统循环。The low-carbon olefin oligomerization hydrogenation system II includes olefin catalytic oligomerization hydrogenation reactor 7, gas-liquid-solid three-phase separator 8, catalyst regeneration reactor 9, catalyst storage tank 10, hydrogen storage tank 11 and hydrogen compression Machine 12, wherein the inlet of the olefin catalytic oligomerization hydrogenation reactor 7 is the gas phase inlet of the low-carbon olefin oligomerization hydrogenation system II, the inlet of the hydrogen compressor 12 is connected to the hydrogen storage tank 11, and the outlet is connected to the olefin catalytic oligomerization hydrogenation reactor 7, the outlet of the olefin catalytic oligomerization hydrogenation reactor 7 is connected to the inlet of the gas-liquid-solid three-phase separator 8, and the liquid phase outlet of the gas-liquid-solid three-phase separator 8 is the low-carbon olefin oligomerization hydrogenation system II The liquid phase outlet; the gas phase outlet of the gas-liquid-solid three-phase separator 8 is the mixed gas outlet of the low-carbon olefin oligomerization hydrogenation system II; the solid phase outlet of the gas-liquid-solid three-phase separator 8 is connected to the inlet of the catalyst regeneration reactor 9 The outlet of the catalyst regeneration reactor 9 is connected to the inlet of the catalyst storage tank 10, and the outlet of the catalyst storage tank 10 is connected to the catalyst inlet of the olefin catalytic oligomerization hydrogenation reactor 7. Low-carbon olefins undergo oligomerization hydrogenation reaction in the olefin catalytic oligomerization hydrogenation reactor. The product is condensed by the product condenser and enters the gas-liquid-solid three-phase separator for separation. The hydrogen required for hydrogenation is sucked by the hydrogen compressor The hydrogen supply in the hydrogen storage tank, the deactivated catalyst of oligomerization hydrogenation enters the catalyst regeneration reactor for regeneration, and the regenerated catalyst enters the catalyst storage tank, and then enters the olefin catalytic oligomerization hydrogenation reactor to complete the whole low-carbon olefin Polyhydrogenation system cycle.
芳香烃和烷烃混合系统III包括芳香烃分流器6和搅拌混合器13,芳香烃分流器6的进口为芳香烃和烷烃混合系统III的芳香烃入口,芳香烃分流器6的出口和芳香烃和烷烃混合系统III的烷烃进口接搅拌混合器13进行混合,由搅拌混合器13输出航空燃油。生物质催化热解制备的芳香烃在芳香烃分流器中分流,与低碳烯烃齐聚加氢制备的烷烃按照一定比例在搅拌混合器充分混合,制得航空燃油。Aromatics and alkane mixing system III comprises aromatics splitter 6 and stirring mixer 13, the inlet of aromatics splitter 6 is the aromatics inlet of aromatics and alkanes mixing system III, the outlet of aromatics splitter 6 and aromatics and The alkane inlet of the alkane mixing system III is connected to the stirring mixer 13 for mixing, and the stirring mixer 13 outputs aviation fuel. Aromatic hydrocarbons prepared by catalytic pyrolysis of biomass are split in the aromatic hydrocarbon splitter, and alkanes prepared by oligomerization and hydrogenation of light olefins are fully mixed in a stirring mixer according to a certain ratio to obtain aviation fuel.
所述生物质选择性热解系统I中的选择性热解反应器1中采用沸石微孔类催化剂,所述沸石微孔类催化剂为HZSM-5、SAPO-34、Fe/HZSM-5、Cu/HZSM-5或Ga/HZSM-5,压力为常压,温度在500-650℃之间,通过不同的催化剂和条件可以改变芳香烃和低碳烯烃的比例和选择性。In the selective pyrolysis reactor 1 in the biomass selective pyrolysis system I, a zeolite microporous catalyst is used, and the zeolite microporous catalyst is HZSM-5, SAPO-34, Fe/HZSM-5, Cu /HZSM-5 or Ga/HZSM-5, the pressure is normal pressure, the temperature is between 500-650°C, the ratio and selectivity of aromatic hydrocarbons and light olefins can be changed by different catalysts and conditions.
所述低碳烯烃齐聚加氢系统II中的烯烃催化齐聚加氢反应器7中采用Fe、Cu、Ni作为活性元素,HZSM-5和MCM-41或者HZSM-5和Al2O3制作成复合多级孔道载体,制备成Fe/HZSM-5/MCM-41、Cu/HZSM-5/MCM-41、Ni/HZSM-5/MCM-41或Cu/HZSM-5/Al2O3催化剂作为本系统的催化剂,操作压力为2-5MPa,温度在150-300℃之间,通过不同的催化剂和条件可以改变所得烷烃产率和碳链的长度。The olefin catalytic oligomerization hydrogenation reactor 7 in the low-carbon olefin oligomerization hydrogenation system II adopts Fe, Cu, Ni as active elements, and is made of HZSM-5 and MCM-41 or HZSM-5 and Al 2 O 3 Composite multi-level porous carrier, prepared as Fe/HZSM-5/MCM-41, Cu/HZSM-5/MCM-41, Ni/HZSM-5/MCM-41 or Cu/HZSM-5/Al 2 O 3 catalyst As the catalyst of this system, the operating pressure is 2-5MPa, and the temperature is between 150-300°C. The yield of alkane and the length of the carbon chain can be changed by different catalysts and conditions.
本发明还提供了一种生物质选择性热解-梯级转化制备航空燃油的装置制备航空燃油的方法,该方法包括如下步骤:首先将生物质催化热解制备芳香烃和低碳烯烃,然后将芳香烃和低碳烯烃分离,对低碳烯烃在一个反应器内完成齐聚加氢制备烷烃过程,然后将芳香烃和烯烃按照航空用油比例进行混合配制成航空燃油。The present invention also provides a method for preparing aviation fuel by a device for preparing aviation fuel through selective pyrolysis-step conversion of biomass, the method includes the following steps: firstly, catalytic pyrolysis of biomass is used to prepare aromatic hydrocarbons and low-carbon olefins, and then Aromatic hydrocarbons and low-carbon olefins are separated, low-carbon olefins are oligomerized and hydrogenated in a reactor to prepare alkanes, and aromatic hydrocarbons and olefins are mixed according to the ratio of aviation oil to prepare aviation fuel.
所述该方法基于由生物质选择性热解系统I、低碳烯烃齐聚加氢系统II和芳香烃和烷烃混合系统III组成的装置,生物质选择性热解系统I包括选择性热解反应器1、旋风分离器2、催化剂再生反应器3、产物冷凝器4和油水分离器5;低碳烯烃齐聚加氢系统II包括烯烃催化齐聚加氢反应器7、气液固三相分离器8、催化剂再生反应器9、催化剂储槽10、氢气储罐11和氢气压缩机12;芳香烃和烷烃混合系统III包括芳香烃分流器6和搅拌混合器13,该方法具体步骤如下:首先将生物质从热解反应器1底部加入,在常压、常温和催化剂下选择性热解;生物质热解反应器1出口产物进入旋风分离器2,其中的催化剂和焦炭固相物质被分离进入催化剂再生反应器3,该反应器通入空气,一方面燃烧生成的焦炭加热催化剂,另一方面烧除催化剂表面结焦,使其再生,重新回到热解反应器1中,实现循环使用;Said method is based on a device consisting of biomass selective pyrolysis system I, low-carbon olefin oligomerization hydrogenation system II and aromatic hydrocarbon and alkane mixed system III. Biomass selective pyrolysis system I includes selective pyrolysis reaction Device 1, cyclone separator 2, catalyst regeneration reactor 3, product condenser 4 and oil-water separator 5; low-carbon olefin oligomerization hydrogenation system II includes olefin catalytic oligomerization hydrogenation reactor 7, gas-liquid-solid three-phase separation Device 8, catalyst regeneration reactor 9, catalyst storage tank 10, hydrogen storage tank 11 and hydrogen compressor 12; Aromatic hydrocarbon and alkane mixing system III comprises aromatic hydrocarbon splitter 6 and stirring mixer 13, and the concrete steps of this method are as follows: first Biomass is fed from the bottom of pyrolysis reactor 1, and is selectively pyrolyzed under normal pressure, normal temperature and catalyst; the output product of biomass pyrolysis reactor 1 enters cyclone separator 2, and the catalyst and coke solid phase substances are separated Enter the catalyst regeneration reactor 3, which is fed with air. On the one hand, the coke generated by combustion is heated to heat the catalyst, and on the other hand, the coke on the surface of the catalyst is burned to regenerate it, and it returns to the pyrolysis reactor 1 to realize recycling;
旋风分离器2出来的气体经冷凝器4冷凝,其中的水和芳香烃产物被冷凝,经油水分离器5分离出芳香烃,芳香烃经芳香烃分流器6,一部分芳香烃与低碳烯烃齐聚加氢系统II制备的烷烃混合配制成航空燃油,剩余的芳香烃作为化工用品;The gas from the cyclone separator 2 is condensed by the condenser 4, and the water and aromatic hydrocarbon products in it are condensed, and the aromatic hydrocarbons are separated by the oil-water separator 5, and the aromatic hydrocarbons pass through the aromatic hydrocarbon splitter 6, and a part of the aromatic hydrocarbons are homogeneous with light olefins. The alkanes prepared by polyhydrogenation system II are mixed to make aviation fuel, and the remaining aromatics are used as chemical products;
旋风分离器2出来的生物质选择性热解产物经冷凝器4未被冷凝的气体富含低碳烯烃,该未被冷凝的气体在催化剂和氢气作用下经烯烃催化齐聚加氢反应器7后获得烷烃产物,其中氢气由氢气压缩机12抽吸氢气储罐11供给,所述烷烃产物经由气液固三相分离器8将催化剂和液态烷烃分离后,催化剂进入催化剂再生反应器9进行再生,再送入催化剂储槽10,然后加入烯烃催化齐聚加氢反应器7继续用于齐聚和加氢反应,实现整个催化剂循环;The biomass selective pyrolysis product from the cyclone separator 2 passes through the condenser 4, and the uncondensed gas is rich in low-carbon olefins, and the uncondensed gas passes through the olefin catalytic oligomerization hydrogenation reactor 7 under the action of catalyst and hydrogen Finally, the alkane product is obtained, wherein the hydrogen is supplied by the hydrogen gas storage tank 11 sucked by the hydrogen compressor 12. After the alkane product is separated from the catalyst and the liquid alkane by the gas-liquid-solid three-phase separator 8, the catalyst enters the catalyst regeneration reactor 9 for regeneration , and then sent to the catalyst storage tank 10, and then added to the olefin catalytic oligomerization hydrogenation reactor 7 to continue to be used for oligomerization and hydrogenation reactions to realize the entire catalyst circulation;
最后将气液固混合器三相分离器8分离出来的烷烃和芳香烃分流器6获得的芳香烃通入搅拌混合器13,经充分混合后制备出航空燃油。Finally, the alkanes separated by the three-phase separator 8 of the gas-liquid-solid mixer and the aromatic hydrocarbons obtained by the aromatic hydrocarbon splitter 6 are passed into the agitating mixer 13, and after thorough mixing, aviation fuel is prepared.
实施例2Example 2
本实例中生物质原料是小于5mm的水稻秸秆颗粒,选择性热解催化剂选用沸石类HZSM-5催化剂作为床料,首先将秸秆颗粒从选择性热解反应器1底部加入,在选择性热解反应器1双床中的热解床中被加热到600℃发生热解,热解蒸汽进入催化剂孔道被催化转化,生成芳香烃和低碳烯烃等产物,进入旋风分离器2,失活的HZSM-5和焦炭被旋风分离器2分离进入催化剂再生反应器3到双床中的燃烧床,燃烧床通入空气,焦炭在催化剂再生反应器3内燃烧给催化剂加热,同时催化剂得以再生,再生后的HZSM-5催化剂重新返回选择性热解反应器1中的热解床中,完成整个热解循环,旋风分离器2出来的气体经产物冷凝器4冷凝,其中水和芳香烃产物(苯、甲苯和二甲苯等)被冷凝后经油水分离器5分离出芳香烃,生物质选择性热解产物经冷凝器4中未被冷凝的气体富含低碳烯烃。In this example, the biomass raw material is rice straw particles smaller than 5 mm. The selective pyrolysis catalyst uses zeolite HZSM-5 catalyst as the bed material. First, the straw particles are added from the bottom of selective pyrolysis reactor 1. The pyrolysis bed in the twin bed of reactor 1 is heated to 600°C to undergo pyrolysis, and the pyrolysis steam enters the catalyst pores to be catalytically converted to produce aromatic hydrocarbons and low-carbon olefins and other products, which enter the cyclone separator 2 and deactivate HZSM -5 and coke are separated by the cyclone separator 2 and enter the catalyst regeneration reactor 3 to the combustion bed in the double bed. The HZSM-5 catalyst returns in the pyrolysis bed in the selective pyrolysis reactor 1 again, completes the whole pyrolysis cycle, and the gas that the cyclone separator 2 comes out is condensed through the product condenser 4, wherein water and aromatic hydrocarbon product (benzene, Toluene and xylene, etc.) are condensed and then the aromatic hydrocarbons are separated through the oil-water separator 5, and the non-condensed gas of the biomass selective pyrolysis product through the condenser 4 is rich in low-carbon olefins.
将秸秆颗粒选择性热解产生的富含低碳烯烃类不冷凝气体,通过齐聚加氢方法制备烷烃。反应条件如下:使用Ni/HZSM-5/MCM-41催化剂,压力为3MPa,温度为200℃。冷凝器4中未被冷凝的气体进入烯烃催化齐聚加氢反应器7,其中的低碳烯烃被齐聚加氢生成C10-C16烷烃,其中氢气由氢气压缩机12抽吸氢气储罐11供给,产物经由气液固三相分离器8将催化剂和液态烷烃分离后,Ni/HZSM-5/MCM-41催化剂进入催化剂再生反应器9进行再生,再进入催化剂储槽,然后进入烯烃催化齐聚加氢反应器7继续用于齐聚和加氢反应,实现整个催化剂循环。The non-condensable gas rich in low-carbon olefins produced by the selective pyrolysis of straw particles is used to prepare alkanes by oligomerization hydrogenation method. The reaction conditions are as follows: Ni/HZSM-5/MCM-41 catalyst is used, the pressure is 3MPa, and the temperature is 200°C. The uncondensed gas in the condenser 4 enters the olefin catalytic oligomerization hydrogenation reactor 7, and the low-carbon olefins are oligomerized and hydrogenated to generate C10-C16 alkanes, wherein the hydrogen is supplied by the hydrogen compressor 12 and the hydrogen storage tank 11 After the product is separated from the catalyst and liquid alkanes by the gas-liquid-solid three-phase separator 8, the Ni/HZSM-5/MCM-41 catalyst enters the catalyst regeneration reactor 9 for regeneration, then enters the catalyst storage tank, and then enters the catalytic oligomerization of olefins The hydrogenation reactor 7 continues to be used for oligomerization and hydrogenation reactions, realizing the whole catalyst circulation.
将气液固三相分离器8分离出来的C10-C16烷烃和芳香烃分流器6获得的芳香烃按芳香烃30%比例通入搅拌混合器13,经充分混合后制备出航空燃油。The C10-C16 alkanes separated by the gas-liquid-solid three-phase separator 8 and the aromatic hydrocarbons obtained by the aromatic hydrocarbon splitter 6 are passed into the agitating mixer 13 at a ratio of 30% of the aromatic hydrocarbons, and the aviation fuel is prepared after thorough mixing.
以上所述仅为本发明的较佳实施方式,本发明的保护范围并不以上述实施方式为限,但凡本领域普通技术人员根据本发明所揭示内容所作的等效修饰或变化,皆应纳入权利要求书中记载的保护范围内。The above descriptions are only preferred embodiments of the present invention, and the scope of protection of the present invention is not limited to the above embodiments, but all equivalent modifications or changes made by those of ordinary skill in the art based on the disclosure of the present invention should be included within the scope of protection described in the claims.
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