CN104018299A - Simple control system of sewing machine - Google Patents
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Abstract
本发明提供一种缝纫机简易控制系统，通过在工业缝纫机的缝纫机电控制器连接有带有USB接口的简易控制面板，从而可以通过手机或平板电脑或者自定义移动设备等用户移动终端来连接至所述简易控制面板，从而既可以让操作工在简易控制面板对缝纫机电控制器输入动作执行指令；并可让机修工在用户移动终端通过APP来可完成对缝纫机电控制器的参数设置、动作执行控制等工作，省去了现有的复杂的操作面板，精简优化结构，节省成本，并且操作更加便捷自动化，提高缝纫工作效率和质量。
The invention provides a simple control system for sewing machines. A simple control panel with a USB interface is connected to the sewing machine electrical controller of the industrial sewing machine, so that it can be connected to the user's mobile terminal such as a mobile phone or a tablet computer or a custom mobile device. The simple control panel is described, so that the operator can input and execute instructions on the sewing motor controller on the simple control panel; and the mechanic can complete the parameter setting and action execution of the sewing motor controller through the APP on the user's mobile terminal Control and other tasks eliminate the existing complex operation panel, simplify and optimize the structure, save costs, and the operation is more convenient and automatic, improving the efficiency and quality of sewing work.
Description
技术领域technical field
本发明涉及缝纫技术领域，特别是涉及一种缝纫机简易控制系统。The invention relates to the technical field of sewing, in particular to a simple control system for a sewing machine.
背景技术Background technique
工业缝纫机控制过程是机修工和操作工均通过操作面板输入缝纫工艺参数确定缝纫机各个部件机构的运动特性，包括对缝纫机电控制器的“参数设置”、“动作执行”等；但现在大部分的缝纫机都是将这两种操作集中在一个操作面板中完成，这对于操作对象而言显得十分复杂，系统的可靠性大大降低。The industrial sewing machine control process is that both the mechanic and the operator input the sewing process parameters through the operation panel to determine the motion characteristics of the various parts of the sewing machine, including the "parameter setting" and "action execution" of the sewing machine motor controller; but most of the current Sewing machines are all done by concentrating these two operations in one operation panel, which is very complicated for the operation object, and the reliability of the system is greatly reduced.
具体来讲，因为从实际操作过程来说，对于普通的操作工，诸如“工艺参数”设置的功能基本没什么用，也只有机修工才能正确理解参数的意义并根据实际需要进行设置，故这样的操作面板设计对于普通操作工来讲反而增加了操作难度；像这样每台工业缝纫机在设计时都兼需具参数设置和动作执行的设计，不仅造成了缝纫机设计的复杂性，也降低了运行的可靠性，同时增加了机修工维护的工作量。Specifically, because from the actual operation process, for ordinary operators, the functions such as "process parameters" setting are basically useless, and only mechanics can correctly understand the meaning of parameters and set them according to actual needs, so such The design of the operation panel increases the difficulty of operation for ordinary operators; like this, every industrial sewing machine needs to have the design of parameter setting and action execution when designing, which not only causes the complexity of sewing machine design, but also reduces the operating cost. Reliability, while increasing the maintenance workload of mechanics.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点，本发明的目的在于提供一种缝纫机简易控制系统，解决现有技术中工业缝纫机控制方式复杂的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a simple control system for sewing machines to solve the problem of complex control methods of industrial sewing machines in the prior art.
为实现上述目标及其他相关目标，本发明提供一种缝纫机简易控制系统，包括：至少一工业缝纫机，包括至少一传感器接口板，连接于所述工业缝纫机中的各传感器；以及至少一缝纫机电控制器，对应连接所述传感器接口板；其中，所述传感器接口板用于供对所述缝纫机电控制器输入缝纫动作执行指令；所述缝纫机电控制器连接有用于对所述缝纫机电控制器输入缝纫动作执行指令的简易控制面板，所述简易控制面板带有USB接口；用户移动终端，通信连接于所述简易控制面板的USB接口，用于对所述缝纫机电控制设置运行参数或对所述缝纫机电控制器输入缝纫动作执行指令。In order to achieve the above and other related goals, the present invention provides a simple control system for sewing machines, comprising: at least one industrial sewing machine, including at least one sensor interface board connected to each sensor in the industrial sewing machine; and at least one sewing machine electrical control system connected to the sensor interface board; wherein, the sensor interface board is used for inputting sewing action execution instructions to the sewing motor controller; the sewing motor controller is connected to the sewing motor controller for inputting A simple control panel for executing instructions for sewing actions, the simple control panel has a USB interface; the user's mobile terminal is connected to the USB interface of the simple control panel through communication, and is used to set operating parameters for the electrical control of the sewing machine or to control the sewing machine. The sewing motor controller inputs a sewing action execution command.
优选的，所述用户移动终端，用于通过所述简易控制面板接收查询自所述缝纫机电控制器的运行状态信息，所述运行状态信息包括：在缝纫机电控制器出现故障时产生的故障信息。Preferably, the user mobile terminal is used to receive and query the operation state information from the sewing machine motor controller through the simple control panel, and the operation state information includes: fault information generated when the sewing machine motor controller fails .
优选的，所述简易控制面板带有简易显示装置，用于显示所述设置的运行参数或所述运行状态信息。Preferably, the simple control panel is equipped with a simple display device for displaying the set operating parameters or the operating status information.
优选的，所述各传感器包括：磁敏传感器、光电传感器、油量检测传感器、与油量检测传感器对应的电容式传感器、超声波传感器、断线检测传感器、及与断线检测传感器对应的机械开关类传感器中的各种组合。Preferably, each of the sensors includes: a magnetic sensor, a photoelectric sensor, an oil detection sensor, a capacitive sensor corresponding to the oil detection sensor, an ultrasonic sensor, a disconnection detection sensor, and a mechanical switch corresponding to the disconnection detection sensor Various combinations in class sensors.
优选的，所述用户移动终端包括：手机或平板电脑或者自定义移动设备。Preferably, the user mobile terminal includes: a mobile phone or a tablet computer or a custom mobile device.
如上所述，本发明提供一种缝纫机简易控制系统，通过在工业缝纫机的缝纫机电控制器连接有带有USB接口的简易控制面板，从而可以通过手机或平板电脑或者自定义移动设备等用户移动终端来连接至所述简易控制面板，从而既可以让操作工在简易控制面板对缝纫机电控制器输入动作执行指令；并可让机修工在用户移动终端通过APP来可完成对缝纫机电控制器的参数设置、动作执行控制等工作，省去了现有的复杂的操作面板，精简优化结构，节省成本，并且操作更加便捷自动化，提高缝纫工作效率和质量。As mentioned above, the present invention provides a simple control system for sewing machines. A simple control panel with a USB interface is connected to the sewing machine electrical controller of an industrial sewing machine, so that the user mobile terminal such as a mobile phone or a tablet computer or a custom mobile device can to connect to the simple control panel, so that the operator can input and execute instructions on the sewing motor controller on the simple control panel; Setting, motion execution control, etc., eliminate the existing complex operation panel, simplify and optimize the structure, save costs, and the operation is more convenient and automatic, improving the efficiency and quality of sewing work.
附图说明Description of drawings
图1显示为本发明的缝纫机简易控制系统的一实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a simple control system for a sewing machine of the present invention.
元件标号说明Component designation description
11 传感器接口板11 Sensor interface board
12 缝纫机电控制器12 Sewing motor controller
2 用户移动终端2 user mobile terminal
3 简易控制面板3 Simple control panel
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式，本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用，本说明书中的各项细节也可以基于不同观点与应用，在没有背离本发明的精神下进行各种修饰或改变。需说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
如图1所示，本发明提供一种缝纫机简易控制系统，包括：至少一工业缝纫机、及用户移动终端2、简易控制面板3。As shown in FIG. 1 , the present invention provides a simple control system for sewing machines, including: at least one industrial sewing machine, a user mobile terminal 2 , and a simple control panel 3 .
所述工业缝纫机，包括至少一传感器接口板11，所述传感器接口板11连接于所述工业缝纫机中的各传感器，所述各传感器包括：磁敏传感器、光电传感器、油量检测传感器、与油量检测传感器对应的电容式传感器、超声波传感器、断线检测传感器、及与断线检测传感器对应的机械开关类传感器中的各种组合。在一实施例中，传感器接口板11例如带有按键输入，可以进行常用操作工按键对所述缝纫机电控制器12输入缝纫动作执行指令来完成对所述动作执行，所述动作执行例如为控制工业缝纫机进行开始、停止、踏板或通过机械臂移动布料等等动作。The industrial sewing machine includes at least one sensor interface board 11, and the sensor interface board 11 is connected to each sensor in the industrial sewing machine, and each sensor includes: a magnetic sensor, a photoelectric sensor, an oil detection sensor, and an oil sensor. Various combinations of capacitive sensors corresponding to volume detection sensors, ultrasonic sensors, disconnection detection sensors, and mechanical switch sensors corresponding to disconnection detection sensors. In one embodiment, the sensor interface board 11 is equipped with key input, for example, and can input sewing action execution instructions to the sewing machine electrical controller 12 by common operator keys to complete the execution of the action. The action execution is, for example, control Industrial sewing machines perform actions such as starting, stopping, pedaling, or moving the fabric with a robotic arm.
所述缝纫机电控制器12，对应连接所述传感器接口板11，即每个工业缝纫机中，所述传感器接口板11与缝纫机电控制器12可以是一对一配对关系，1套缝纫机电控制器12配置1个传感器接口板11。在一实施例中，所述缝纫机电控制器12可以是工业缝纫机内电控系统中的控制器，例如为电机控制器等；所述传感器包括：磁敏传感器及光电传感器等，可设于工业缝纫机的各个构件，以采集并检测工业缝纫机的各个部件是否工作正常。The sewing machine controller 12 is correspondingly connected to the sensor interface board 11, that is, in each industrial sewing machine, the sensor interface board 11 and the sewing machine controller 12 can be in a one-to-one pairing relationship, and one set of sewing machine controllers 12 configures a sensor interface board 11. In one embodiment, the electrical controller 12 of the sewing machine can be a controller in the electric control system of an industrial sewing machine, such as a motor controller; the sensor includes: a magnetic sensor and a photoelectric sensor, etc. Each component of the sewing machine to collect and detect whether each part of the industrial sewing machine is working properly.
本发明的改进点之一在于：所述缝纫机电控制器12连接有可以仅用于对所述缝纫机电控制器12输入缝纫动作执行指令的简易控制面板3，所述简易控制面板3带有USB接口；并且通过所述用户移动终端2通信连接于所述简易控制面板3的USB接口，用于对所述缝纫机电控制设置运行参数或对所述缝纫机电控制器12输入缝纫动作执行指令，在一实施例中，所述用户移动终端2包括：手机或平板电脑等，当然还可以是自定义移动设备(即类似于平板电脑的工控手持终端等)，可安装有例如安卓、Windows、IOS等操作系统，用户移动终端2通过USB转接数据线等连接到所述传感器接口板11或缝纫机电控制器12，所述用户移动终端2可以装载针对工业缝纫机功能的APP，即可进行上述参数设置或者动作执行指令输入的操作。One of the improvements of the present invention is that: the sewing machine motor controller 12 is connected with a simple control panel 3 that can only be used to input sewing action execution instructions to the sewing machine motor controller 12, and the simple control panel 3 has a USB interface; and communicate with the USB interface of the simple control panel 3 through the user mobile terminal 2, which is used to set operating parameters for the electrical control of the sewing machine or to input sewing action execution instructions to the electrical controller 12 of the sewing machine. In one embodiment, the user's mobile terminal 2 includes: a mobile phone or a tablet computer, etc., of course, can also be a custom mobile device (that is, an industrial control handheld terminal similar to a tablet computer), and can be installed with, for example, Android, Windows, IOS, etc. Operating system, the user mobile terminal 2 is connected to the sensor interface board 11 or the sewing machine electrical controller 12 through a USB transfer data cable, etc., and the user mobile terminal 2 can be loaded with an APP for industrial sewing machine functions, and the above parameter settings can be performed Or the action performs the operation of the instruction input.
优选的，所述用户移动终端2，用于通过所述简易控制面板3接收查询自所述缝纫机电控制器12的运行状态信息，所述运行状态信息包括：在缝纫机电控制器12出现故障时产生的故障信息，如此便可完成工业缝纫机的故障监控；并且，所述传感器接口板11收集其所连接的各个传感器采集的工业缝纫机的各个构件工作参数信息，这些工作参数信息均可通过所述简易面板发送至用户移动终端2来显示，用户移动终端2的操作者便可了解整个工业缝纫机的工作状态；在一实施例中，由于所述缝纫机电控制器12与所述传感器接口板11有通信连接，因此上述传感器接口板11所采集到的任何信息(包括上述工业缝纫机的各个构件工作参数信息、和所述缝纫机电控制器12的运行状态信息)均可通过所述简易控制面板3来传送给用户移动终端2，当然在另一实施例中，所述简易控制面板3自然也可以带有类似的传感设备，从而收集例如缝纫机电控制器12的运行状态信息，并非以上述为限。Preferably, the user mobile terminal 2 is configured to receive and inquire about the operation state information from the sewing machine motor controller 12 through the simple control panel 3, and the operation state information includes: when the sewing machine motor controller 12 fails Generated fault information, so that the fault monitoring of the industrial sewing machine can be completed; and, the sensor interface board 11 collects the working parameter information of each component of the industrial sewing machine collected by each sensor connected to it, and these working parameter information can be passed through the The simple panel is sent to the user's mobile terminal 2 for display, and the operator of the user's mobile terminal 2 can understand the working status of the entire industrial sewing machine; Communication connection, so any information collected by the above-mentioned sensor interface board 11 (comprising the working parameter information of each component of the above-mentioned industrial sewing machine and the operating status information of the sewing machine electrical controller 12) can be obtained through the simple control panel 3 It is transmitted to the user's mobile terminal 2. Of course, in another embodiment, the simple control panel 3 can naturally also have a similar sensor device, so as to collect, for example, the operating status information of the sewing machine motor controller 12, which is not limited to the above. .
进一步优选的，所述简易控制面板3带有简易显示装置，用于显示所述设置的运行参数或所述运行状态信息，即简易控制面板3自身亦可将接收的信息显示给操作者例如操作工查看。Further preferably, the simple control panel 3 has a simple display device for displaying the set operating parameters or the operating state information, that is, the simple control panel 3 itself can also display the received information to the operator such as operating workers to view.
综上所述，本发明提供一种缝纫机简易控制系统，通过在工业缝纫机的缝纫机电控制器连接有带有USB接口的简易控制面板，从而可以通过手机或平板电脑或者自定义移动设备等用户移动终端2来连接至所述简易控制面板，从而既可以让操作工在简易控制面板对缝纫机电控制器输入动作执行指令；并可让机修工在用户移动终端通过APP来可完成对缝纫机电控制器的参数设置、动作执行控制等工作，省去了现有的复杂的操作面板，精简优化结构，节省成本，并且操作更加便捷自动化，提高缝纫工作效率和质量。In summary, the present invention provides a simple control system for sewing machines. A simple control panel with a USB interface is connected to the sewing machine electrical controller of an industrial sewing machine, so that users can move it through a mobile phone or a tablet computer or a custom mobile device. The terminal 2 is connected to the simple control panel, so that the operator can input and execute instructions on the sewing motor controller on the simple control panel; and the mechanic can complete the sewing motor controller through the APP on the user's mobile terminal Parameter setting, action execution control, etc., save the existing complex operation panel, simplify and optimize the structure, save costs, and the operation is more convenient and automatic, improving the efficiency and quality of sewing work.
上述实施例仅例示性说明本发明的原理及其功效，而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下，对上述实施例进行修饰或改变。因此，举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变，仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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| CN109554854A (en) * | 2018-12-24 | 2019-04-02 | 浙江众邦机电科技有限公司 | A kind of sewing machine operation panel with sensor signal processing function |
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