CN103736333B - A kind of vehicle-mounted chemical filter - Google Patents

A kind of vehicle-mounted chemical filter Download PDF

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CN103736333B
CN103736333B CN201410025251.5A CN201410025251A CN103736333B CN 103736333 B CN103736333 B CN 103736333B CN 201410025251 A CN201410025251 A CN 201410025251A CN 103736333 B CN103736333 B CN 103736333B
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layer
filter
vehicle
selective adsorption
screen pack
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CN103736333A (en
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程方
徐小浩
张文俊
金昌焕
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SUZHOU HUATAI AIR FILTER CO Ltd
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SUZHOU HUATAI AIR FILTER CO Ltd
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Abstract

本发明公开了一种车载化学过滤器,包括过滤网箱体,所述过滤网箱体包括具有容纳空间的过滤网本体和盖合于所述过滤网本体上方的过滤网上盖,其中,所述过滤网本体内依次固定安装粗效过滤层、抗菌层、高效颗粒过滤层、化学净化层和高效选择性吸附层。本发明的车载化学过滤器,其结构简单,可以有效的去除PM2.5等细小颗粒物、抑制车内细菌滋生,改善车内空气的循环速度,保护人体健康。同时,还可以快速、高效、稳定的吸附处理目标气体,提高本产品的使用寿命。

The invention discloses a vehicle-mounted chemical filter, which comprises a filter net box body, the filter net box body includes a filter net body with an accommodating space and a filter net cover that covers the filter net body, wherein the A coarse-effect filter layer, an antibacterial layer, a high-efficiency particle filter layer, a chemical purification layer and a high-efficiency selective adsorption layer are fixedly installed in the filter screen body in sequence. The vehicle-mounted chemical filter of the present invention has a simple structure, can effectively remove fine particles such as PM2.5, inhibit the growth of bacteria in the vehicle, improve the circulation speed of the air in the vehicle, and protect human health. At the same time, it can also quickly, efficiently and stably absorb and treat the target gas, and improve the service life of this product.

Description

一种车载化学过滤器A vehicle-mounted chemical filter

技术领域technical field

本发明涉及空气净化技术领域,尤其涉及一种车载化学过滤器。The invention relates to the technical field of air purification, in particular to a vehicle-mounted chemical filter.

背景技术Background technique

随着经济的发展和生活水平的提高,人们对吃穿住行的方便性及舒适性有了更多的需求。人们对汽车的市场需求使很多汽车下了生产线就直接进入市场,各种配件和材料的有害气体和气味没有释放期,安装在车内的塑料件、地毯、车顶毡、沙发等如果不按照严格环保要求,会直接造成车内的空气污染。另外大多数消费者买车以后都要进行车内装饰,有的车开了一段时间也要重新进行装饰,会带入一些含有有害物质的地胶、座套垫、胶粘剂进入到车内,这些装饰材料中含有的有毒气体,主要包括苯、甲醛、丙酮、二甲苯等,车内吸烟等也会造成车内的空气污染。加上现在室外空气污染严重,室外的一些汽车尾气、PM2.5等也会随着汽车通风系统进入车内,影响车内人员的健康。With the development of the economy and the improvement of living standards, people have more needs for the convenience and comfort of food, clothing, housing and transportation. People's market demand for cars makes many cars enter the market directly after they come off the production line. There is no release period for harmful gases and odors from various accessories and materials. If the plastic parts, carpets, roof felts, sofas, etc. installed in the car are not Strict environmental protection requirements will directly cause air pollution in the car. In addition, most consumers have to decorate the car after buying a car, and some cars have to be re-decorated after driving for a period of time, and some floor rubber, seat cover pads, and adhesives containing harmful substances will be brought into the car. The toxic gases contained in the decoration materials mainly include benzene, formaldehyde, acetone, xylene, etc. Smoking in the car will also cause air pollution in the car. In addition, the outdoor air pollution is serious now, and some outdoor vehicle exhaust, PM2.5, etc. will also enter the car along with the car ventilation system, affecting the health of the people inside the car.

发明内容Contents of the invention

本发明提出了一种能够快速有效的净化车内环境、使车内的空气能够满足健康需求的车载化学过滤器。The invention proposes a vehicle-mounted chemical filter capable of quickly and effectively purifying the environment in the vehicle and making the air in the vehicle meet health requirements.

本发明提供一种车载化学过滤器,包括过滤网箱体,所述过滤网箱体包括具有容纳空间的过滤网本体和盖合于所述过滤网本体上方的过滤网上盖,其中,所述过滤网本体内依次固定安装粗效过滤层、抗菌层、高效颗粒过滤层、化学净化层和高效选择性吸附层。The invention provides a vehicle-mounted chemical filter, which includes a filter box body, and the filter box body includes a filter body with an accommodating space and a filter cover that covers the filter body, wherein the filter A coarse-effect filter layer, an antibacterial layer, a high-efficiency particle filter layer, a chemical purification layer and a high-efficiency selective adsorption layer are fixedly installed in the net body in sequence.

高效选择性吸附层由球状和颗粒状的滤料填充而成,所述高效选择性吸附层的复合型滤料包括高锰酸钾氧化铝球和椰壳活性炭,所述高锰酸钾氧化铝球与所述椰壳活性炭分层平铺。The high-efficiency selective adsorption layer is filled with spherical and granular filter materials. The composite filter material of the high-efficiency selective adsorption layer includes potassium permanganate alumina balls and coconut shell activated carbon. The potassium permanganate alumina The balls are layered with the coconut shell activated carbon.

高锰酸钾氧化铝球平铺的质量总数与所述椰壳活性炭平铺的质量总数比值为1:2。The ratio of the total mass of the potassium permanganate alumina balls paved to the total mass of the coconut shell activated carbon paved is 1:2.

抗菌层由厚度均匀的抗菌无纺布制备而成。The antibacterial layer is prepared from antibacterial non-woven fabric with uniform thickness.

高效颗粒过滤层的侧边增设包边。The sides of the high-efficiency particle filter layer are provided with hemming.

化学净化层由改性柱状活性炭制备而成。The chemical purification layer is prepared by modified columnar activated carbon.

过滤网本体的内壁紧贴由PP材料制备的熔喷无纺布,所述粗效过滤层、抗菌层、高效颗粒过滤层、化学净化层和高效选择性吸附层的表面依次平铺且彼此压紧,所述粗效过滤层、抗菌层、高效颗粒过滤层、化学净化层和高效选择性吸附层的侧面以及所述高效选择性吸附层的底面均通过热熔胶粘接紧固于所述熔喷无纺布上。The inner wall of the filter body is closely attached to the melt-blown non-woven fabric made of PP material, and the surfaces of the coarse filter layer, antibacterial layer, high-efficiency particle filter layer, chemical purification layer and high-efficiency selective adsorption layer are tiled in sequence and pressed against each other. Tight, the sides of the coarse-effect filter layer, antibacterial layer, high-efficiency particle filter layer, chemical purification layer and high-efficiency selective adsorption layer and the bottom surface of the high-efficiency selective adsorption layer are all fastened to the on meltblown nonwovens.

基于上述技术方案的公开,本发明提供的所述车载化学过滤器,其结构简单,可以有效的去除PM2.5等细小颗粒物、抑制车内细菌滋生,改善车内空气的循环速度,保护人体健康。同时,本发明的车载化学过滤器还可以快速、高效、稳定的吸附处理目标气体,提高其使用寿命。Based on the disclosure of the above technical solution, the vehicle-mounted chemical filter provided by the present invention has a simple structure, can effectively remove fine particles such as PM2.5, inhibit the growth of bacteria in the vehicle, improve the circulation speed of the air in the vehicle, and protect human health . At the same time, the vehicle-mounted chemical filter of the present invention can also quickly, efficiently and stably absorb and treat the target gas, thereby improving its service life.

附图说明Description of drawings

图1为本发明提供的一种车载化学过滤器的过滤网箱体的结构示意图。FIG. 1 is a schematic structural view of a filter box of a vehicle-mounted chemical filter provided by the present invention.

图2为图1的a向局部剖视的结构示意图。FIG. 2 is a schematic structural view of a partial cross-section taken along the line a in FIG. 1 .

图3为本发明提供的高效选择性吸附层的波浪形的结构示意图。Fig. 3 is a schematic diagram of the wavy structure of the high-efficiency selective adsorption layer provided by the present invention.

图4为图3的b向的结构示意图。FIG. 4 is a schematic structural diagram of direction b in FIG. 3 .

附图标号说明Explanation of reference numbers

1-过滤网箱体、11-过滤网本体、12-过滤网上盖、2-粗效过滤层、3-抗菌层、4-高效颗粒过滤层、5-化学净化层、6-高效选择性吸附层。1- filter box, 11- filter body, 12- filter cover, 2- coarse filter layer, 3- antibacterial layer, 4- high-efficiency particle filter layer, 5- chemical purification layer, 6- high-efficiency selective adsorption layer.

具体实施方式Detailed ways

下面结合附图对本发明的实施例进行详述。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

请参照图1和图2,本发明提供一种车载化学过滤器,包括过滤网箱体1,过滤网箱体1包括具有容纳空间的过滤网本体11和盖合于过滤网本体11上方的过滤网上盖12,其中:过滤网本体11内依次固定安装粗效过滤层2、抗菌层3、高效颗粒过滤层4、化学净化层5和高效选择性吸附层6。Please refer to FIG. 1 and FIG. 2 , the present invention provides a vehicle-mounted chemical filter, including a filter box body 1, the filter box body 1 includes a filter body 11 with an accommodating space and a filter body 11 that covers the filter body 11. The net cover 12, wherein: the filter body 11 is fixedly installed with a coarse filter layer 2, an antibacterial layer 3, a high-efficiency particle filter layer 4, a chemical purification layer 5 and a high-efficiency selective adsorption layer 6.

需要说明的是,第一层:粗效过滤层2,在机器停止工作的时候用来过滤毛发粉尘等较大颗粒,以保护过滤网本体11内部其他功能层;第二层:抗菌层3,用来杀菌抗菌,保护车内环境:第三层:高效颗粒过滤层4,对PM2.5等细小颗粒物的去除效率达到99.7%以上;第四层:化学净化层5,针对于酸性气体有很明显的去除效果;第五层:高效选择性吸附层6,对于车内常见的有毒有害气体如甲醛、苯、二甲苯等VOC具有很明显的作用。It should be noted that the first layer: the coarse filter layer 2, which is used to filter larger particles such as hair dust when the machine stops working, so as to protect other functional layers inside the filter body 11; the second layer: antibacterial layer 3, It is used to sterilize and antibacterial to protect the environment inside the car: the third layer: high-efficiency particle filter layer 4, the removal efficiency of fine particles such as PM2.5 reaches more than 99.7%; Obvious removal effect; fifth layer: high-efficiency selective adsorption layer 6, which has a significant effect on common toxic and harmful gases in the car such as formaldehyde, benzene, xylene and other VOCs.

结合图3和图4,具体地,高效选择性吸附层6由球状和颗粒状的滤料填充而成,高效选择性吸附层6采用混合型化学滤料制备,可以快速、高效、稳定的吸附处理目标气体,并且提高了产品的使用寿命,其复合型滤料包括高锰酸钾氧化铝球和椰壳活性炭,高锰酸钾氧化铝球与椰壳活性炭分层平铺,与传统均匀混合的方式相比,分层平铺的模式能大大降低了产品的风阻,使得在0.74m/s的条件下风阻小于75Pa。其中:高锰酸钾氧化铝球是用途非常广的环保型化学吸附材料,它利用高锰酸钾的强氧化性,将空气中的有害气体氧化分解,以达到净化的目的,同时,它对于甲醛、氮氧化合物、硫化氢以及低浓度的醛和有机酸等有很高的去除效率。而该高锰酸钾采用特种活性氧化铝做载体,经过高温溶液加压、减压等工序制作,具有同类产品两倍以上的吸附能力,强度高寿命长。此外,本混合滤料中的椰壳活性炭,比表面积大于1250㎡/g,碘吸附值大于1100mg/g,耐磨度大于95%,灰度小于2.5%,水分小于8%。Referring to Figure 3 and Figure 4, specifically, the high-efficiency selective adsorption layer 6 is filled with spherical and granular filter materials, and the high-efficiency selective adsorption layer 6 is prepared by a mixed chemical filter material, which can quickly, efficiently and stably adsorb The target gas is processed, and the service life of the product is improved. Its composite filter material includes potassium permanganate alumina balls and coconut shell activated carbon. Potassium permanganate alumina balls and coconut shell activated carbon are layered and tiled. Compared with the traditional way, the layered tiling mode can greatly reduce the wind resistance of the product, so that the wind resistance is less than 75Pa under the condition of 0.74m/s. Among them: Potassium permanganate alumina ball is an environmentally friendly chemical adsorption material with a wide range of uses. It uses the strong oxidation of potassium permanganate to oxidize and decompose harmful gases in the air to achieve the purpose of purification. At the same time, it is for Formaldehyde, nitrogen oxides, hydrogen sulfide, and low-concentration aldehydes and organic acids have high removal efficiency. The potassium permanganate uses special activated alumina as the carrier, and is produced through high-temperature solution pressurization, decompression and other processes. It has more than twice the adsorption capacity of similar products, high strength and long life. In addition, the coconut shell activated carbon in this mixed filter material has a specific surface area of more than 1250㎡/g, an iodine adsorption value of more than 1100mg/g, an abrasion resistance of more than 95%, a gray value of less than 2.5%, and a moisture content of less than 8%.

优选地,高锰酸钾氧化铝球平铺的质量总数与椰壳活性炭平铺的质量总数比值为1:2。经测试,这种配比可以很有效的用于车内环境,即最初阶段椰壳活性炭对目标气体进行物理吸附,未被吸附的部分气体被高锰酸钾氧化铝球经过化学反应去除干净;一段时间(由具体使用环境决定)后,车内空气得到改善,此时椰壳活性炭开始缓慢的释放之前吸附的气体,经由高锰酸钾氧化铝球处理后排出。Preferably, the ratio of the total mass of potassium permanganate alumina balls to the total mass of coconut shell activated carbon is 1:2. After testing, this ratio can be very effectively used in the car environment, that is, the coconut shell activated carbon physically adsorbs the target gas at the initial stage, and the unadsorbed part of the gas is removed by the chemical reaction of potassium permanganate alumina balls; After a period of time (determined by the specific use environment), the air in the car is improved. At this time, the coconut shell activated carbon begins to slowly release the gas adsorbed before, which is discharged after being treated with potassium permanganate alumina balls.

优选地,抗菌层3由厚度均匀的抗菌无纺布制备而成,其具有良好的安全性、光谱高效的抗菌性和优异的耐洗涤性,经过多家国内外权威卫生单位测试和临床应用证明:该产品整理后的织物具有明显的抗菌、消炎、防臭、防霉、止痒、收敛作用,对常见的有害细菌抑菌率高达99%以上。并且对人体无刺激性、无过敏反应,无毒,无致畸性,无致突变型,无潜在致癌性,不含有甲醛和重金属离子等有害物质,符合环保要求。本产品中的抗菌层是由此抗菌卫生处理剂按照科学的配比、严谨规范的工艺流程制备而成,完全符合技术标准。Preferably, the antibacterial layer 3 is made of antibacterial non-woven fabric with uniform thickness, which has good safety, spectrally efficient antibacterial properties and excellent washing resistance, and has been tested and clinically proven by many authoritative health units at home and abroad : The fabric finished by this product has obvious antibacterial, anti-inflammatory, deodorant, anti-mildew, anti-itch, astringent effects, and the antibacterial rate against common harmful bacteria is as high as 99%. And it is non-irritating to the human body, has no allergic reaction, is non-toxic, non-teratogenic, non-mutagenic, non-potentially carcinogenic, does not contain harmful substances such as formaldehyde and heavy metal ions, and meets environmental protection requirements. The antibacterial layer in this product is prepared from this antibacterial sanitation treatment agent according to the scientific proportion and strict and standardized process, which fully meets the technical standards.

优选地,高效颗粒过滤层4的侧边增设包边。Preferably, wrapping is added to the sides of the high-efficiency particulate filter layer 4 .

优选地,化学净化层5由改性柱状活性炭制备而成。本层目前使用的是碱改性的柱状活性炭,对于像二氧化硫这类酸性气体效果特别明显。此外最为重要的一点,此层也可以根据使用环境的不同而进行更改不同类型的改性活性炭,这样增加了产品的使用范围和使用的灵活性。Preferably, the chemical purification layer 5 is made of modified columnar activated carbon. This layer is currently using alkali-modified columnar activated carbon, which is particularly effective for acid gases such as sulfur dioxide. In addition, the most important point is that this layer can also be changed according to different use environments. Different types of modified activated carbons increase the range of use and flexibility of use of the product.

优选地,过滤网本体11的内壁紧贴由PP材料制备的熔喷无纺布,其中:粗效过滤层2、抗菌层3、高效颗粒过滤层4、化学净化层5和高效选择性吸附层6的表面依次平铺且彼此压紧,而粗效过滤层2、抗菌层3、高效颗粒过滤层4、化学净化层5和高效选择性吸附层6的侧面以及高效选择性吸附层6的底面均通过热熔胶粘接紧固于熔喷无纺布上。安装方便。Preferably, the inner wall of the filter body 11 is close to the melt-blown non-woven fabric made of PP material, wherein: coarse filter layer 2, antibacterial layer 3, high-efficiency particle filter layer 4, chemical purification layer 5 and high-efficiency selective adsorption layer The surfaces of 6 are tiled in turn and pressed against each other, while the side surfaces of the coarse-effect filter layer 2, the antibacterial layer 3, the high-efficiency particle filter layer 4, the chemical purification layer 5 and the high-efficiency selective adsorption layer 6, and the bottom surface of the high-efficiency selective adsorption layer 6 All are fastened on the melt-blown non-woven fabric by hot-melt adhesive bonding. Easy to install.

本发明的车载化学过滤器在工作中,待处理的空气经过风机推送,依次经过高效选择吸附层6、化学净化层5、高效颗粒过滤层4、抗菌层3,最终洁净、健康的空气经由粗效过滤层2送出。When the vehicle-mounted chemical filter of the present invention is working, the air to be treated is pushed by the fan, and then passes through the high-efficiency selective adsorption layer 6, the chemical purification layer 5, the high-efficiency particle filter layer 4, and the antibacterial layer 3, and finally the clean and healthy air passes through the coarse Efficient filter layer 2 is sent out.

本发明的车载化学过滤器,其粗效过滤层2、抗菌层3、高效颗粒过滤层4、化学净化层5和高效选择性吸附层6依次固定于过滤网箱体1内,此结构简单,可以有效的去除PM2.5等细小颗粒物、抑制车内细菌滋生,改善车内空气的循环速度,保护人体健康。同时,本发明的车载化学过滤器还可以快速、高效、稳定的吸附处理目标气体,提高其使用寿命。In the vehicle-mounted chemical filter of the present invention, its coarse-effect filter layer 2, antibacterial layer 3, high-efficiency particle filter layer 4, chemical purification layer 5 and high-efficiency selective adsorption layer 6 are fixed in the filter net box body 1 successively, and this structure is simple, It can effectively remove fine particles such as PM2.5, inhibit the growth of bacteria in the car, improve the circulation speed of the air in the car, and protect human health. At the same time, the vehicle-mounted chemical filter of the present invention can also quickly, efficiently and stably absorb and treat the target gas, thereby improving its service life.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (5)

1. a vehicle-mounted chemical filter, comprise screen pack casing (1), described screen pack casing (1) comprises the screen pack body (11) with spatial accommodation and the screen pack upper cover (12) being covered on described screen pack body (11) top, it is characterized in that, fixedly mount successively in described screen pack body (11) and slightly imitate filter course (2), antibiotic layer (3), high-efficient granule filter course (4), chemical cleaning method layer (5) and efficient selective adsorption layer (6); Described efficient selective adsorption layer (6) is filled by spherical and granular filtrate and is formed, the compound filter material of described efficient selective adsorption layer (6) comprises potassium permanganate oxidation aluminium ball and cocoanut active charcoal, and described potassium permanganate oxidation aluminium ball and described cocoanut active charcoal layering are tiled; And the quality sum ratio that the quality sum of described potassium permanganate oxidation aluminium ball tiling and described cocoanut active charcoal tile is 1:2.
2. vehicle-mounted chemical filter according to claim 1, is characterized in that, described antibiotic layer (3) is prepared from by the uniform antibacterial nonwoven cloth of thickness.
3. vehicle-mounted chemical filter according to claim 1, is characterized in that, the side of described high-efficient granule filter course (4) sets up bound edge.
4. vehicle-mounted chemical filter according to claim 1, is characterized in that, described chemical cleaning method layer (5) is prepared from by modified capillary shaped activated carbon.
5. vehicle-mounted chemical filter as claimed in any of claims 1 to 4, it is characterized in that, the inwall of described screen pack body (11) is close to the melt spraying non-woven fabrics prepared by PP material, described thick effect filter course (2), antibiotic layer (3), high-efficient granule filter course (4), tile successively and be pressed against each other in the surface of chemical cleaning method layer (5) and efficient selective adsorption layer (6), described thick effect filter course (2), antibiotic layer (3), high-efficient granule filter course (4), the side of chemical cleaning method layer (5) and efficient selective adsorption layer (6) and the bottom surface of described efficient selective adsorption layer (6) are all anchored on described melt spraying non-woven fabrics by PUR is bonding.
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CN105617771A (en) * 2014-10-29 2016-06-01 世源科技工程有限公司 Air filter, air filtration unit and air filtration system
CN104939752B (en) * 2015-06-19 2017-09-26 苏州佳亿达电器有限公司 Dust catcher filter
CN106012680A (en) * 2016-05-27 2016-10-12 昆山初本电子科技有限公司 Filter element of air purifier
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