CN103465307B - A kind of cutting roller - Google Patents

A kind of cutting roller Download PDF

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CN103465307B
CN103465307B CN201310445160.2A CN201310445160A CN103465307B CN 103465307 B CN103465307 B CN 103465307B CN 201310445160 A CN201310445160 A CN 201310445160A CN 103465307 B CN103465307 B CN 103465307B
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cutter
along
processing groove
axis
hole
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CN103465307A (en
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孙春来
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QUANZHOU JIAHUA SANITARY PRODUCTS Co Ltd
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QUANZHOU JIAHUA SANITARY PRODUCTS Co Ltd
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Abstract

本发明涉及一次性吸收性用品生产机械领域,尤其涉及一种结构简单、能够有效散热、使用寿命更长的切刀辊,其设于切刀轴上,包括本体、设于本体圆周外侧面上的切刀,所述本体上沿轴心设有轴孔,所述本体的侧面上位于轴孔的圆周外侧上设有复数个贯穿本体的通孔,所述各通孔均匀分布地沿圆周方向设于本体上且与本体的轴心平行,所述本体内绕轴心挖切有一处理槽,所述处理槽与通孔相连通,所述处理槽沿本体轴向的最大长度小于切刀左右两刀头之间的最小距离,所述处理槽沿本体长度方向的中心两端对称。

The invention relates to the field of production machinery for disposable absorbent articles, in particular to a cutter roller with simple structure, effective heat dissipation and longer service life. The cutting knife is provided with a shaft hole along the shaft center on the body, and a plurality of through holes passing through the body are arranged on the side of the body located outside the circumference of the shaft hole, and the through holes are evenly distributed along the circumferential direction. It is arranged on the body and is parallel to the axis of the body. A processing groove is cut around the axis in the body, and the processing groove is connected with the through hole. The minimum distance between the two cutting heads, the two ends of the center of the processing groove along the length direction of the body are symmetrical.

Description

一种切刀辊 a cutting roller

技术领域 technical field

本发明涉及一次性吸收性用品生产机械领域,尤其涉及一种用于裁制各种形状材料的切刀辊。 The invention relates to the field of production machinery for disposable absorbent articles, in particular to a cutter roller for cutting materials of various shapes.

背景技术 Background technique

目前,现有的切刀辊,由于其使用较为频繁,而且由于切断的需要刀口较为尖利,其刀口往往较容易磨损,虽然通过磨削后仍能使用,但是磨削次数过多后刀辊也将报废。现有卫生巾底片等一次性吸收性用品的生产中,刀辊的切断的片数于200~300片时往往已经无法再使用,需要进行磨削,而磨削10次后,往往将进行报废。由于刀辊是一种特殊材料制成的精密配件,其价格往往较高,无论是频繁的磨削或者是频繁的更换,都需要消耗大量的成本。现有的工业生产中一直都在研究如何使其使用寿命提高,使其性能提高的方法,但往往都是从材料方面入手,而好的材料也就意味着更高的成本,其性价比不符合生产的需求,往往不适于应用于工业生产中。 At present, the existing cutter rolls, because they are used more frequently and the blades are sharper due to the need for cutting, are often easy to wear and tear. Although they can still be used after grinding, the cutter rolls are also damaged after grinding too many times. will be scrapped. In the production of disposable absorbent products such as sanitary napkin backsheets, when the number of pieces cut by the knife roller is 200-300 pieces, it is often unusable and needs to be ground, and after 10 times of grinding, it is often scrapped . Since the knife roller is a precision accessory made of a special material, its price is often high, and whether it is frequent grinding or frequent replacement, it will consume a lot of cost. In the existing industrial production, we have been studying how to improve its service life and performance, but we often start with materials, and good materials also mean higher costs, and their cost performance does not meet Production requirements are often not suitable for industrial production.

发明内容 Contents of the invention

因此,针对上述的问题,本发明提出一种结构简单、能够有效散热、使用寿命更长的切刀辊。 Therefore, in view of the above problems, the present invention proposes a cutter roller with simple structure, effective heat dissipation and longer service life.

为实现上述目的,本发明采用了以下技术方案:一种切刀辊,其设于切刀轴上,包括本体、设于本体圆周外侧面上的切刀,所述本体上沿轴心设有轴孔,所述本体的侧面上位于轴孔的圆周外侧上设有复数个贯穿本体的通孔,所述各通孔均匀分布地沿圆周方向设于本体上且与本体的轴心平行,所述本体内绕轴心挖切有一处理槽,所述处理槽与通孔相连通,所述处理槽沿本体轴向的最大长度小于切刀左右两刀头之间的最小距离,所述处理槽沿本体长度方向的中心两端对称。 In order to achieve the above object, the present invention adopts the following technical solutions: a cutter roller, which is arranged on the cutter shaft, includes a body, a cutter arranged on the outer surface of the body circumference, the body is provided with The shaft hole, the side of the body is located on the outer circumference of the shaft hole, there are a plurality of through holes through the body, the through holes are evenly distributed on the body along the circumferential direction and parallel to the axis of the body, so A processing groove is dug and cut around the axis in the body, and the processing groove communicates with the through hole. The two ends of the center along the length direction of the body are symmetrical.

进一步的,所述处理槽沿本体径向的最小直径大于通孔到轴心的最大距离。 Further, the minimum diameter of the treatment groove along the radial direction of the body is greater than the maximum distance from the through hole to the axis.

进一步的,所述处理槽沿本体径向的投影为一个圆。 Further, the projection of the treatment tank along the radial direction of the body is a circle.

进一步的,所述通孔的数量为八个。 Further, the number of said through holes is eight.

进一步的,所述处理槽为一圆环状槽体。 Further, the treatment tank is an annular tank body.

进一步的,所述本体通过淬火的方式制成,其HRC为60~63。 Further, the body is made by quenching, and its HRC is 60-63.

通过采用前述技术方案,本发明的有益效果是:与现有的切刀辊相比,本切刀辊通过挖切有处理槽,并设有与处理槽相连通的通孔,从而使本体的重量减轻,从而使剪切材料时的对轴造成的影响减小,从而提高切刀的使用寿命,而且也使切刀辊更容易散热,不会因为剪切材料而使热量聚集于切刀辊内,从而使切刀辊发生变形,降低使用寿命,再来也能使淬火时不会因为厚度原因,使得切刀辊的外表面淬火完全,而切刀辊的内部没有得到很好地处理,从而使材料容易变形,降低使用寿命;进一步的,所述处理槽沿本体径向的最小直径大于通孔到轴心的最大距离,使得散热完全,且使在允许范围内,最大程度地减轻切刀辊的重量,使切刀辊呈薄壁结构,从而使淬火更完全,切刀辊更不易变形,使用寿命更长;进一步的,处理槽沿本体轴向的最大长度小于切刀左右两刀头之间的最小距离,这就使得处理槽的径向长度位于切刀的两刀头之间,从而使切刀的刀头处的厚度加大,从而使切刀辊受力时更稳定,更不易变形,使用寿命更长。 By adopting the aforementioned technical scheme, the beneficial effect of the present invention is: compared with the existing cutter roller, the cutter roller is dug and cut with a treatment groove, and is provided with a through hole communicating with the treatment groove, so that the body The weight is reduced, so that the impact on the shaft when cutting the material is reduced, thereby increasing the service life of the cutter, and it also makes it easier for the cutter roller to dissipate heat, so that the heat will not accumulate on the cutter roller due to the cutting of the material inside, so that the cutter roller is deformed and the service life is reduced, and the outer surface of the cutter roller is not quenched completely due to the thickness of the quenching, but the inside of the cutter roller is not well treated, thus The material is easily deformed and the service life is reduced; further, the minimum diameter of the treatment groove along the radial direction of the body is greater than the maximum distance from the through hole to the axis, so that the heat dissipation is complete, and within the allowable range, the cutting knife is reduced to the greatest extent. The weight of the roller makes the cutter roller have a thin-walled structure, so that the quenching is more complete, the cutter roller is less likely to be deformed, and the service life is longer; further, the maximum length of the treatment groove along the axial direction of the body is smaller than the left and right cutter heads of the cutter The minimum distance between them, which makes the radial length of the processing groove between the two cutter heads of the cutter, so that the thickness of the cutter head of the cutter is increased, so that the cutter roller is more stable and more stable when it is stressed. Not easy to deform, longer service life.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

图2是图1中A-A处的剖视图。 Fig. 2 is a cross-sectional view at A-A in Fig. 1 .

具体实施方式 detailed description

现结合附图和具体实施方式对本发明进一步说明。 The present invention will be further described in conjunction with the accompanying drawings and specific embodiments.

参考图1、图2,本实施例提供一种切刀辊,其设于切刀轴上,包括本体1、设于本体1圆周外侧面上的切刀2,所述本体1上沿轴心设有轴孔11,所述本体1的侧面上位于轴孔11的圆周外侧上设有八个贯穿本体1的通孔3,所述各通孔3均匀分布地沿圆周方向设于本体1上且与本体1的轴心平行,所述本体1内绕轴心挖切有一处理槽4,所述处理槽4与通孔3相连通。所述处理槽4为一圆环状槽体,所述处理槽4沿本体1径向的直径大于通孔3到轴心的最大距离。所述处理槽4沿本体1长度方向的中心两端对称,所述处理槽4沿本体1轴向的最大长度小于切刀2左右两刀头21之间的最小距离。所述本体通过淬火的方式制成,其HRC为63。 Referring to Fig. 1 and Fig. 2, the present embodiment provides a cutter roller, which is arranged on the cutter shaft, and includes a body 1, a cutter 2 arranged on the outer surface of the circumference of the body 1, and the body 1 is arranged on the shaft center. A shaft hole 11 is provided, and eight through holes 3 penetrating the body 1 are arranged on the side of the body 1 outside the circumference of the shaft hole 11, and the through holes 3 are evenly distributed on the body 1 along the circumferential direction And parallel to the axis of the body 1 , a treatment tank 4 is cut around the axis in the body 1 , and the treatment tank 4 communicates with the through hole 3 . The treatment tank 4 is an annular tank body, and the diameter of the treatment tank 4 along the radial direction of the body 1 is greater than the maximum distance from the through hole 3 to the axis. The two ends of the center of the processing tank 4 along the length direction of the body 1 are symmetrical, and the maximum length of the processing tank 4 along the axial direction of the body 1 is smaller than the minimum distance between the left and right blades 21 of the cutter 2 . The body is made by quenching, and its HRC is 63.

与现有的切刀辊相比,本切刀辊通过挖切有处理槽,并设有与处理槽相连通的通孔,从而使本体的重量减轻,从而使剪切材料时的对轴造成的影响减小,从而提高切刀的使用寿命,而且也使切刀辊更容易散热,不会因为剪切材料而使热量聚集于切刀辊内,从而使切刀辊发生变形,降低使用寿命,再来也能使淬火时不会因为厚度原因,使得切刀辊的外表面淬火完全,而切刀辊的内部没有得到很好地处理,从而使材料容易变形,降低使用寿命;进一步的,所述处理槽沿本体径向的最小直径大于通孔到轴心的最大距离,使得散热完全,且使在允许范围内,最大程度地减轻切刀辊的重量,使切刀辊呈薄壁结构,从而使淬火更完全,切刀辊更不易变形,使用寿命更长;进一步的,处理槽沿本体轴向的最大长度小于切刀左右两刀头之间的最小距离,这就使得处理槽的径向长度位于切刀的两刀头之间,从而使切刀的刀头处的厚度加大,从而使切刀辊受力时更稳定,更不易变形,使用寿命更长。 Compared with the existing cutter roller, the cutter roller has a treatment groove by digging, and is provided with a through hole communicating with the treatment groove, so that the weight of the body is reduced, and the shaft alignment when cutting the material is reduced. The influence of the cutting knife is reduced, thereby improving the service life of the cutter, and it also makes it easier for the cutter roller to dissipate heat, so that the heat will not accumulate in the cutter roller due to the shearing of the material, thereby deforming the cutter roller and reducing the service life , and then it can also prevent the outer surface of the cutter roller from being completely quenched due to the thickness during quenching, while the inside of the cutter roller is not well treated, so that the material is easily deformed and the service life is reduced; further, all The minimum diameter of the treatment groove along the radial direction of the body is greater than the maximum distance from the through hole to the axis, so that the heat dissipation is complete, and within the allowable range, the weight of the cutter roller is reduced to the greatest extent, so that the cutter roller has a thin-walled structure, Thereby, the quenching is more complete, the cutter roller is less likely to be deformed, and the service life is longer; further, the maximum length of the treatment tank along the axial direction of the body is less than the minimum distance between the left and right cutter heads of the cutter, which makes the diameter of the treatment tank The longitudinal length is located between the two cutter heads of the cutter, so that the thickness of the cutter head of the cutter is increased, so that the cutter roller is more stable when stressed, less likely to be deformed, and has a longer service life.

尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。 Although the present invention has been particularly shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that changes in form and details may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Making various changes is within the protection scope of the present invention.

Claims (5)

1.一种切刀辊,其设于切刀轴上,包括本体、设于本体圆周外侧面上的切刀,所述本体上沿轴心设有轴孔,其特征在于:所述本体的侧面上位于轴孔的圆周外侧上设有复数个贯穿本体的通孔,所述各通孔均匀分布地沿圆周方向设于本体上且与本体的轴心平行,所述本体内绕轴心挖切有一处理槽,所述处理槽与通孔相连通,所述处理槽沿本体轴向的最大长度小于切刀左右两刀头之间的最小距离,所述处理槽沿本体长度方向的中心两端对称,所述处理槽沿本体径向的最小直径大于通孔到轴心的最大距离。 1. A cutter roller, which is arranged on the cutter shaft, comprises a body, a cutter arranged on the outer surface of the body circumference, the body is provided with a shaft hole along the axis, and it is characterized in that: the body A plurality of through holes through the body are arranged on the outer side of the shaft hole on the side, and the through holes are evenly distributed on the body along the circumferential direction and parallel to the axis of the body. Cut a processing groove, the processing groove is connected with the through hole, the maximum length of the processing groove along the axial direction of the body is less than the minimum distance between the left and right cutter heads of the cutter, and the center of the processing groove along the length direction of the body is two The end is symmetrical, and the minimum diameter of the treatment groove along the radial direction of the body is greater than the maximum distance from the through hole to the axis. 2.根据权利要求1所述的一种切刀辊,其特征在于:所述处理槽沿本体径向的投影为一个圆。 2. A cutter roll according to claim 1, characterized in that: the projection of the treatment groove along the radial direction of the main body is a circle. 3.根据权利要求1至2任一权利要求所述的一种切刀辊,其特征在于:所述通孔的数量为八个。 3. A cutter roll according to any one of claims 1 to 2, characterized in that the number of said through holes is eight. 4.根据权利要求1至2任一权利要求所述的一种切刀辊,其特征在于:所述处理槽为一圆环状槽体。 4. A cutter roll according to any one of claims 1 to 2, characterized in that the treatment tank is an annular tank body. 5.根据权利要求1至2任一权利要求所述的一种切刀辊,其特征在于:所述本体通过淬火的方式制成,其HRC为60~63。 5 . The cutter roll according to any one of claims 1 to 2 , characterized in that: the body is made by quenching, and its HRC is 60-63. 6 .
CN201310445160.2A 2013-09-26 2013-09-26 A kind of cutting roller Active CN103465307B (en)

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Publication number Priority date Publication date Assignee Title
CN113367893B (en) * 2021-05-27 2022-05-10 福建恒安集团有限公司 Punching and adsorbing process for soft foam core of liquid sanitary towel
CN117001746A (en) * 2023-07-28 2023-11-07 山东长江机械设备有限公司 A different-circumferential-velocity double-helix web transverse cutting device and cutting method

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DE20109629U1 (en) * 2001-06-08 2002-02-21 Rosas Maschinenbau GmbH, 86420 Diedorf Cooled thrust rings for rotary stamping machines
US6450075B1 (en) * 1999-06-25 2002-09-17 Alex Manzo Ventilated air cooled cutting system
CN1968795A (en) * 2004-07-02 2007-05-23 山特维克知识产权股份有限公司 Rotary cutter drum and a rotary cutter unit with such a rotary cutter drum
CN203579781U (en) * 2013-09-26 2014-05-07 泉州市嘉华卫生用品有限公司 Cutter roll

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JP2001038675A (en) * 1999-08-04 2001-02-13 Kao Corp Cutting equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6450075B1 (en) * 1999-06-25 2002-09-17 Alex Manzo Ventilated air cooled cutting system
DE20109629U1 (en) * 2001-06-08 2002-02-21 Rosas Maschinenbau GmbH, 86420 Diedorf Cooled thrust rings for rotary stamping machines
CN1968795A (en) * 2004-07-02 2007-05-23 山特维克知识产权股份有限公司 Rotary cutter drum and a rotary cutter unit with such a rotary cutter drum
CN203579781U (en) * 2013-09-26 2014-05-07 泉州市嘉华卫生用品有限公司 Cutter roll

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