CN103309350A - Automatic guided vehicle scheduling system and method based on global wireless precise positioning - Google Patents
Automatic guided vehicle scheduling system and method based on global wireless precise positioning Download PDFInfo
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Abstract
一种基于全局无线精确定位的自动导引车调度系统包括实时定位层、应用层人机接口、分布式车辆控制层和无线通讯层,实时定位层包括待定位移动标签、无线测距固定基站、UDP数据报发送模块、坐标测算模块;应用层人机接口包括任务管理与发布模块、位置监控与调度模块、环境建模与电子地图下载模块;分布式车辆控制层包括分布式路径规划模块、电子地图接收储存模块、巡线和路径切换模块、环境感知模块;无线通讯层包括无线收发主机模块、无线收发从机模块、无线对等通信网络,本发明引入全局实时无线精确定位技术,对系统中所有AGV的位置进行实时监控,并反馈至集中式主控计算机,由计算机对系统中所有设备进行统一调度。
An automatic guided vehicle dispatching system based on global wireless precise positioning includes a real-time positioning layer, an application layer man-machine interface, a distributed vehicle control layer, and a wireless communication layer. The real-time positioning layer includes mobile tags to be positioned, wireless ranging fixed base stations, UDP datagram sending module, coordinate measurement module; application layer man-machine interface includes task management and release module, position monitoring and scheduling module, environment modeling and electronic map download module; distributed vehicle control layer includes distributed path planning module, electronic Map receiving storage module, line inspection and path switching module, environment perception module; wireless communication layer includes wireless transceiver master module, wireless transceiver slave module, wireless peer-to-peer communication network. The positions of all AGVs are monitored in real time and fed back to the centralized main control computer, and the computer performs unified scheduling for all devices in the system.
Description
技术领域 technical field
本发明涉及一种基于全局无线精确定位的自动导引车调度系统及其方法,属于工业自动化中的自动输送装备和分布式控制领域。 The invention relates to an automatic guided vehicle dispatching system based on global wireless precise positioning and a method thereof, belonging to the field of automatic conveying equipment and distributed control in industrial automation.
背景技术 Background technique
自动导引车(AGV)是一种自动化物料搬运设备,其具有自动化程度高、运行路径可变等特点,是实现先进制造系统和物流系统中自动化搬运的关键设备。自动导引车系统(AGVs)由多台AGV及调度控制软件组成,是一种可独立作业的搬运系统,在生产物流中担任物料搬运工作,可根据搬运任务变更路径,提高生产的柔性并降低成本。广泛用于汽车制造业、烟草行业、工程机械行业、机场等物料搬运场所。 Automatic guided vehicle (AGV) is a kind of automatic material handling equipment, which has the characteristics of high degree of automation and variable running path, and is the key equipment for realizing automatic handling in advanced manufacturing systems and logistics systems. The automatic guided vehicle system (AGVs) is composed of multiple AGVs and scheduling control software. It is a handling system that can operate independently. It is responsible for material handling in production logistics. It can change the path according to the handling task, improve the flexibility of production and reduce the cost. cost. It is widely used in material handling places such as automobile manufacturing industry, tobacco industry, construction machinery industry, and airports.
AGVs的调度系统主要指控制调度软件通过获取系统中各自动导引车的状态信息,为每一台车辆分配任务,使其相互协作,按照一定的路径和运行规则最优化地完成任务。 The dispatching system of AGVs mainly refers to the control and dispatching software that assigns tasks to each vehicle by obtaining the state information of each automatic guided vehicle in the system, so that they can cooperate with each other and complete tasks optimally according to certain paths and operating rules.
传统的调度系统一般采用集中式和分布式两种系统结构。集中式调度系统结构为主从模式,存在一台主控计算机,所有AGV的行为都需要通过主控计算机协调进行。这种结构控制关系清晰,易于实现,信息和资源利用率高,但系统的容错性和扩展性不佳,同时由于通讯速率的限制,一般只能适用于小规模的AGVS。中国专利CN200910213872.5中揭示的AGV调度系统,即为集中式控制方式,AGV读取到站点处设置的射频卡后,停车并将卡内信息发送至主控计算机,由主控计算机决定AGV的行为。 The traditional dispatching system generally adopts two kinds of system structures: centralized and distributed. The structure of the centralized dispatching system is a master-slave mode. There is a master computer, and all AGV actions need to be coordinated through the master computer. This kind of structural control relationship is clear, easy to implement, and high in information and resource utilization, but the fault tolerance and scalability of the system are not good. At the same time, due to the limitation of communication rate, it is generally only applicable to small-scale AGVS. The AGV scheduling system disclosed in Chinese patent CN200910213872.5 is a centralized control method. After the AGV reads the radio frequency card set at the station, it stops and sends the information in the card to the main control computer, which determines the AGV's Behavior.
分布式调度系统结构中主控计算机根据各AGV状态信息分配任务,而由各AGV自主决定运行路径和执行动作。各AGV的行为取决于自身的信息、外部环境以及与其他AGV的交互。这种结构解决了集中式的瓶颈问题,但是对于AGV单体的设计要求高,实现难度大,且AGV的行为完全由自身动态判断,无法进行预判,整个系统具有不可预知性。中国专利CN201110178601.8中揭示的是一种分布式的调度系统,在调度过程中,AGV通过读取路径出入口所设射频卡的信息得知自身位置,并由此进行路径搜索和调度,是一种离散的定位方式,其定位完全依赖于所布置射频卡的密度。 In the distributed scheduling system structure, the main control computer assigns tasks according to the state information of each AGV, and each AGV independently determines the running path and execution action. The behavior of each AGV depends on its own information, external environment and interaction with other AGVs. This structure solves the centralized bottleneck problem, but the design requirements for the AGV monomer are high, and the implementation is difficult, and the behavior of the AGV is completely judged by itself dynamically, which cannot be predicted, and the entire system is unpredictable. Chinese patent CN201110178601.8 discloses a distributed scheduling system. During the scheduling process, the AGV knows its own position by reading the information of the radio frequency card set at the entrance and exit of the path, and thus performs path search and scheduling. It is a discrete positioning method, and its positioning depends entirely on the density of the arranged radio frequency cards.
发明内容 Contents of the invention
本发明提供一种基于全局无线精确定位的自动导引车调度系统及其方法,引入全局实时无线精确定位技术,对系统中所有AGV的位置进行实时监控,并反馈至集中式主控计算机,由计算机对系统中所有设备进行统一调度。同时,每一台AGV拥有一定的自治能力,能够根据系统下发的任务,由车辆内分布式控制系统自主完成路径规划、巡线行驶、移载装置作业、故障报警等事件的处理。该系统的本质是一种糅合了集中式和分布式系统优点的混合式调度系统,既拥有集中式系统信息集中,管理方便的优点,又具有分布式系统应变能力强,容易扩展,系统稳定的优点。 The present invention provides an automatic guided vehicle scheduling system and method based on global wireless precise positioning, introduces global real-time wireless precise positioning technology, monitors the positions of all AGVs in the system in real time, and feeds back to the centralized main control computer, by The computer performs unified scheduling on all devices in the system. At the same time, each AGV has a certain degree of autonomy. According to the tasks issued by the system, the distributed control system in the vehicle can independently complete the processing of path planning, line patrol driving, loading device operation, fault alarm and other events. The essence of the system is a hybrid dispatching system that combines the advantages of centralized and distributed systems. It not only has the advantages of centralized system information concentration and convenient management, but also has the advantages of distributed system with strong adaptability, easy expansion and stable system. advantage.
本发明采用如下技术方案:一种基于全局无线精确定位的自动导引车调度系统,所述基于全局无线精确定位的自动导引车调度系统包括实时定位层、应用层人机接口、分布式车辆控制层和无线通讯层,所述实时定位层包括待定位移动标签、无线测距固定基站、UDP数据报发送模块、坐标测算模块;所述应用层人机接口包括任务管理与发布模块、位置监控与调度模块、环境建模与电子地图下载模块;所述分布式车辆控制层包括分布式路径规划模块、电子地图接收储存模块、巡线和路径切换模块、环境感知模块;所述无线通讯层包括无线收发主机模块、无线收发从机模块、无线对等通信网络;所述应用层通过RS232串口和无线通讯层相连,分布式车辆控制层通过RS232串口和无线通讯层相连,实时定位层和应用层共享同一个数据库,实时定位层不断更新数据库,应用层从数据库读取数据用于调度,分布式车辆控制层反馈各车辆的当前状态,应用层将任务分解并发送至各当前状态为空闲的在线车辆,实时定位层为应用层提供在线车辆的实时位置信息用以车辆调度。 The present invention adopts the following technical solution: an automatic guided vehicle dispatching system based on global wireless precise positioning, the automatic guided vehicle dispatching system based on global wireless precise positioning includes a real-time positioning layer, an application layer man-machine interface, Control layer and wireless communication layer, the real-time positioning layer includes mobile tags to be positioned, wireless ranging fixed base stations, UDP datagram sending modules, and coordinate measurement modules; the application layer human-machine interface includes task management and release modules, position monitoring and scheduling module, environmental modeling and electronic map download module; the distributed vehicle control layer includes a distributed path planning module, an electronic map receiving and storing module, a line inspection and path switching module, and an environmental perception module; the wireless communication layer includes Wireless transceiver master module, wireless transceiver slave module, wireless peer-to-peer communication network; the application layer is connected with the wireless communication layer through the RS232 serial port, the distributed vehicle control layer is connected with the wireless communication layer through the RS232 serial port, and the real-time positioning layer and the application layer Sharing the same database, the real-time positioning layer continuously updates the database, the application layer reads data from the database for scheduling, the distributed vehicle control layer feeds back the current state of each vehicle, and the application layer decomposes the task and sends it to each idle online For vehicles, the real-time positioning layer provides the application layer with real-time location information of online vehicles for vehicle scheduling.
所述待定位移动标签安装在自动导引车上随车辆移动,以一定的频率发射无线测距信号;所述无线测距固定基站的数量至少为4个,所述无线测距固定基站安装在实际应用环境中没有遮挡物的高处,接收从待定位移动标签发出的无线测距信号,并计算该待定位移动标签和各无线测距固定基站之间的距离差值;所述UDP数据报发送模块将无线测距固定基站测得的距离差通过以太网发送至应用层;所述坐标测算模块接收来自无线测距固定基站的距离差值数据,并根据各无线测距固定基站在电子地图中的坐标,计算每一个待定位移动标签在电子地图中的精确坐标,同时更新数据库中信息。 The mobile tag to be positioned is installed on the automatic guided vehicle and moves with the vehicle, and transmits a wireless ranging signal at a certain frequency; the number of the wireless ranging fixed base stations is at least 4, and the wireless ranging fixed base station is installed on Receive the wireless ranging signal sent from the mobile tag to be positioned at a high place without an obstruction in the actual application environment, and calculate the distance difference between the mobile tag to be positioned and each wireless ranging fixed base station; the UDP datagram The sending module sends the distance difference measured by the wireless ranging fixed base station to the application layer through Ethernet; the coordinate measurement module receives the distance difference data from the wireless ranging fixed base station, and according to the electronic map The coordinates in the electronic map are calculated to calculate the precise coordinates of each mobile tag to be located, and the information in the database is updated at the same time.
所述任务管理与发布模块将任务分解后制成任务链表,根据接入系统的各车辆当前状态及自身负载能力,将任务分配给不同的车辆执行;所述位置监控与调度模块首先通过数据库读取当前系统中各车辆的精确坐标,再根据电子地图中定义的工位点、交叉路口、紧急停车位、充电站站点的坐标信息,计算车辆和车辆之间、车辆和各类型站点之间距离,控制车辆进行启停、速度变更、进入紧急停车位避让规避措施以防止车辆之间相互碰撞,同时控制车辆进行搬运、充电站点作业;所述环境建模与电子地图下载模块根据现场实际导引路径和各类型站点位置信息,绘制、修改和存档二维平面模型,并将其中导引路径逻辑信息和站点信息经算法处理成16进制数据,在自动导引车投入使用前通过无线通讯层以一定数据帧格式发送至分布式车辆控制层。 The task management and publishing module decomposes tasks into a task linked list, and assigns tasks to different vehicles for execution according to the current status of each vehicle connected to the system and its own load capacity; the position monitoring and dispatching module first reads through the database Take the precise coordinates of each vehicle in the current system, and then calculate the distance between vehicles and vehicles, and between vehicles and various types of stations according to the coordinate information of work stations, intersections, emergency parking spaces, and charging station stations defined in the electronic map , control the vehicle to start and stop, change the speed, and enter the emergency parking space to avoid the avoidance measures to prevent the vehicles from colliding with each other, and at the same time control the vehicle to carry out the operation of the charging station; Path and various types of station location information, draw, modify and archive the two-dimensional plane model, and process the logic information and station information of the guidance path into hexadecimal data through the wireless communication layer before the automatic guided vehicle is put into use Send it to the distributed vehicle control layer in a certain data frame format.
所述分布式路径规划模块从应用层接收任务,根据任务起讫点,以最短行车路程为目标,规划一条最优路径并将所经路径节点以链表的形式储存;所述电子地图接收储存模块通过无线通讯层接收应用层的电子地图数据帧并还原成逻辑地图保存在FLASH中以供查询;所述巡线和路径切换模块根据分布式路径规划模块提供的路径节点链表,控制车辆驱动部分沿预设路径行驶,同时接收应用层的命令进行启停、速度变更、进入紧急停车位避让规避措施;所述环境感知模块检测自动导引车当前状态,并通过无线通讯层向应用层反馈。 The distributed path planning module receives tasks from the application layer, plans an optimal path according to the starting and ending points of the tasks, and takes the shortest driving distance as the goal, and stores the path nodes passed by in the form of a linked list; the electronic map receiving and storing module passes The wireless communication layer receives the electronic map data frame of the application layer and restores it into a logical map and saves it in the FLASH for query; the line inspection and path switching module controls the vehicle driving part along the predetermined route according to the path node linked list provided by the distributed path planning module. Set the path to drive, and receive commands from the application layer to start and stop, change speed, and enter emergency parking spaces to avoid avoidance measures; the environment perception module detects the current state of the automatic guided vehicle, and feeds back to the application layer through the wireless communication layer.
所述无线收发主机模块通过RS232串口和应用层相连,具有节点功能,以广播的方式向网内所有无线收发从机模块发送车辆控制指令,同时接收从机模块反馈的信息;所述无线收发从机模块通过RS232串口和分布式车辆控制层相连,具有路由节点功能,从主机模块接收指令并发送至分布式车辆控制层,同时反馈相应信息至主机模块;所述无线对等通信网络由一个无线主机模块、多个无线从机模块自动组网形成,是一种Mesh网状的无线通讯总线,主机数据以直接发送或者路由转发的方式发送至每一台从机,同时每一台从机发送的数据最终都汇总到主机。 The wireless transceiver master module is connected to the application layer through the RS232 serial port, has a node function, and sends vehicle control instructions to all wireless transceiver slave modules in the network in a broadcast manner, and simultaneously receives information fed back from the slave modules; the wireless transceiver slave module The machine module is connected to the distributed vehicle control layer through the RS232 serial port, and has the function of a routing node. It receives instructions from the host module and sends them to the distributed vehicle control layer, and feeds back corresponding information to the host module at the same time; The master module and multiple wireless slave modules are automatically formed into a network. It is a Mesh mesh wireless communication bus. The master data is sent to each slave by direct transmission or routing forwarding. At the same time, each slave sends The data is finally aggregated to the host.
本发明还采用如下技术方案: 一种基于全局无线精确定位的自动导引车调度方法,其包括有如下步骤: The present invention also adopts the following technical solutions: An automatic guided vehicle scheduling method based on global wireless precise positioning, which includes the following steps:
(1)应用层环境建模模块根据实际环境建立2D模型,配置各类型站点信息; (1) The application layer environment modeling module establishes a 2D model according to the actual environment, and configures various types of site information;
(2)应用层电子地图转换下载模块把2D环境模型经算法处理后发送至每一台自动导引车分布式控制层中电子地图接收储存模块; (2) The application layer electronic map conversion and download module sends the 2D environment model to the electronic map receiving and storage module in the distributed control layer of each automatic guided vehicle after being processed by the algorithm;
(3)应用层将任务分解,制定成任务链表,根据车辆当前任务状态、故障状态、负载能力以及当前位置信息,将任务分配给不同的车辆执行; (3) The application layer decomposes the tasks into a task list, and assigns the tasks to different vehicles for execution according to the vehicle's current task status, fault status, load capacity and current location information;
(4)分布式车辆控制层中路径规划模块根据所获取的任务信息以及路径信息,以最短行车路程为目标,规划一条最优路径并将所经路径节点以链表的形式储存; (4) The path planning module in the distributed vehicle control layer plans an optimal path based on the acquired task information and path information, with the shortest driving distance as the goal, and stores the passed path nodes in the form of a linked list;
(5)分布式车辆控制层中巡线和路径切换模块按照路径节点链表行驶,根据环境感应模块反馈回的数据判断周边环境是否安全,若发生紧急情况,急停并向应用层报警等待处理; (5) The line inspection and path switching modules in the distributed vehicle control layer drive according to the path node linked list, and judge whether the surrounding environment is safe according to the data fed back by the environment sensing module. If an emergency occurs, make an emergency stop and report to the application layer for processing;
(6)从整个系统上电之后,实时定位层以一定的频率不断刷新当前系统中所有车辆的坐标数据并保存至数据库,应用层读取数据库中信息,计算每一台车辆之间、车辆与各类型站点之间的动态距离,同时为所有车辆以及各类型站点建立距离响应事件列表,该响应事件列表根据自动导引车的任务状态、类型、负载能力以及各类型站点的工作状态动态调整,当两车之间距离小于安全距离或者车辆和站点之间距离小于触发距离即触发相应事件,进行多台车辆之间或是车辆和站点之间的协作,完成相应目标。 (6) After the entire system is powered on, the real-time positioning layer continuously refreshes the coordinate data of all vehicles in the current system at a certain frequency and saves them in the database. The application layer reads the information in the database and calculates the distance between each vehicle, the distance between the vehicle and The dynamic distance between various types of stations, and establish a distance response event list for all vehicles and various types of stations at the same time. The response event list is dynamically adjusted according to the task status, type, load capacity of the automatic guided vehicle and the working status of each type of station. When the distance between two vehicles is less than the safety distance or the distance between the vehicle and the station is less than the trigger distance, the corresponding event is triggered, and the cooperation between multiple vehicles or between the vehicle and the station is carried out to complete the corresponding goal.
所述距离响应事件列表包括车辆距离响应事件列表以及工位点距离响应事件列表、交叉路口距离响应事件列表、紧急停车位距离响应事件列表、充电站距离响应事件列表。 The distance response event list includes a vehicle distance response event list, a work station distance response event list, an intersection distance response event list, an emergency parking space distance response event list, and a charging station distance response event list.
所述车辆距离响应事件列表包括车辆的速度切换、启停控制动作,不同的车辆根据任务状态,优先级因素,列表中事件不相同;所述工位点距离响应事件列表包括车辆速度的切换、启停的控制、车辆和工位点的物料交换动作;述交叉路口距离响应事件列表包括车辆速度的切换、启停的控制动作;所述紧急停车位距离响应事件列表包括车辆优先级的判断、巡线路径的切换、速度的切换、启停的控制动作;所述充电站距离响应事件列表包括车辆在系统中的注销和登陆、电量的判断、巡线路径的切换、速度的切换、启停的控制动作。 The vehicle distance response event list includes vehicle speed switching, start-stop control actions, and different vehicles have different events in the list according to task status and priority factors; the station point distance response event list includes vehicle speed switching, The control of start and stop, the material exchange action of the vehicle and the station point; the distance response event list of the intersection includes the switching of vehicle speed, the control action of start and stop; the emergency parking space distance response event list includes the judgment of vehicle priority, Line patrol path switching, speed switching, start and stop control actions; the charging station distance response event list includes vehicle logout and login in the system, power judgment, line patrol path switching, speed switching, start and stop control action.
本发明具有如下有益效果: The present invention has following beneficial effects:
(1)采用了基于TDOA(Time Difference of Arrival 到达时间差)的无线精确测距技术,辅以加权质心定位算法和误差修正,监控系统内所有车辆的实时位置,替代传统的位置查询和上报过程,同时根据车辆位置,计算车辆和车辆之间实时距离,并与安全距离进行比较,在保证系统安全性的同时,无需AGV主动上报位置,减少了系统无线通讯层的通讯负担,增强了系统的可扩展性; (1) The wireless precise ranging technology based on TDOA (Time Difference of Arrival), supplemented by weighted centroid positioning algorithm and error correction, monitors the real-time position of all vehicles in the system, replacing the traditional position query and reporting process, At the same time, according to the position of the vehicle, calculate the real-time distance between the vehicle and the vehicle, and compare it with the safety distance. While ensuring the safety of the system, there is no need for the AGV to actively report the position, which reduces the communication burden on the wireless communication layer of the system and enhances the reliability of the system. scalability;
(2)无线定位系统获取AGV坐标和站点坐标,根据两者距离和AGV任务情况判断AGV应该执行的动作,增强了AGV和站点的交互能力,减少了对AGV和站点上各类型传感器的功能和数量要求,降低了成本; (2) The wireless positioning system obtains the AGV coordinates and the site coordinates, and judges the actions that the AGV should perform according to the distance between the two and the AGV task situation, which enhances the interaction between the AGV and the site, and reduces the functions and functions of various types of sensors on the AGV and the site. Quantity requirements, reducing costs;
(3)系统数字化环境建模由主控计算机单独完成,修改、储存和维护简易,系统上电运作之前,主控计算机通过无线通讯层,可将更新信息统一发布至所有AGV的分布式车辆控制层,操作简单高效,同时增加了系统的柔性; (3) The modeling of the digital environment of the system is completed by the main control computer alone, which is easy to modify, store and maintain. Before the system is powered on and operated, the main control computer can release the updated information to the distributed vehicle control of all AGVs through the wireless communication layer. layer, the operation is simple and efficient, and at the same time increases the flexibility of the system;
(4)采用了基于IEEE802.15.4标准的ZigBee双向无线通讯技术作为主控计算机和分布式车辆控制层之间的通讯方式,低功耗、低成本、支持大量节点、支持多种网络拓扑,具有自组网特性,AGV上电则自动向主控计算机注册,断电自动注销,不浪费系统资源; (4) The ZigBee two-way wireless communication technology based on the IEEE802.15.4 standard is used as the communication method between the main control computer and the distributed vehicle control layer. It has low power consumption, low cost, supports a large number of nodes, and supports multiple network topologies. Self-organizing network feature, AGV will automatically register with the main control computer when it is powered on, and automatically log off when the power is off, without wasting system resources;
(5)本发明利用无线定位系统作为集中式结构主控计算机的信息来源,利用分布式车辆控制模块搭建AGV分布式控制系统,融合集中式和分布式两种调度系统结构的优点,采用混合式系统结构作为AGVS调度系统结构,在保证系统稳定性的前提下,增加系统的扩展性和可控性。 (5) The present invention uses the wireless positioning system as the information source of the centralized structure main control computer, uses the distributed vehicle control module to build the AGV distributed control system, integrates the advantages of the centralized and distributed dispatching system structures, and adopts a hybrid The system structure, as the AGVS dispatching system structure, increases the scalability and controllability of the system on the premise of ensuring the stability of the system.
附图说明 Description of drawings
图1为本发明基于全局无线精确定位的自动导引车调度系统结构图。 Fig. 1 is a structural diagram of an automatic guided vehicle dispatching system based on global wireless precise positioning according to the present invention.
图2为实时定位层的系统结构和布局示意图。 Figure 2 is a schematic diagram of the system structure and layout of the real-time positioning layer.
图3为实时定位层测距信号收发时序图。 Fig. 3 is a timing diagram of sending and receiving ranging signals of the real-time positioning layer.
图4为实时定位层定位算法原理图。 Figure 4 is a schematic diagram of the real-time positioning layer positioning algorithm.
图5为分布式车辆控制层原理图。 Figure 5 is a schematic diagram of the distributed vehicle control layer.
具体实施方式 Detailed ways
下面结合附图对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1为基于全局无线精确定位的自动导引车调度系统结构图,本系统主要分为实时定位层、应用层人机接口、分布式车辆控制层和无线通讯层四个部分。应用层通过RS232串口和无线通讯层相连,分布式车辆控制层通过RS232串口和无线通讯层相连,实时定位层和应用层共享一个数据库。分布式车辆控制层反馈各车辆的当前状态,应用层将任务分解并发送至各当前状态为空闲的在线车辆。实时定位层为应用层提供在线车辆的实时位置信息用以车辆调度。 Figure 1 is a structural diagram of an automatic guided vehicle dispatching system based on global wireless precise positioning. This system is mainly divided into four parts: real-time positioning layer, application layer human-machine interface, distributed vehicle control layer and wireless communication layer. The application layer is connected to the wireless communication layer through the RS232 serial port, the distributed vehicle control layer is connected to the wireless communication layer through the RS232 serial port, and the real-time positioning layer and the application layer share a database. The distributed vehicle control layer feeds back the current state of each vehicle, and the application layer decomposes the task and sends it to each online vehicle whose current state is idle. The real-time positioning layer provides the application layer with real-time location information of online vehicles for vehicle scheduling.
实时定位层包括待定位移动标签、无线测距固定基站、UDP数据报发送模块、坐标测算模块。实时定位层中各模块功能:待定位移动标签,该标签安装在自动导引车上随车辆移动,上电之后以一定的可调频率向四周空间全方向发射2.4G无线信号。无线测距固定基站(数量至少为4个),安装在实际应用环境中没有遮挡物的高处,用于接收从待定位移动标签发出的无线测距信号,并根据四个基站接收到数据的时刻,得到3个时间差,由时间差计算该标签和4个基站之间的距离差。UDP数据报发送模块,用于将无线测距固定基站测得的距离差数据按一定协议通过以太网发送至应用层。坐标测算模块,用于接收来自无线测距固定基站的距离差值数据,并根据各无线测距固定基站在电子地图中的坐标,计算每一个待定位移动标签(即每一台自动导引车)在电子地图中的精确坐标,同时更新数据库中信息。 The real-time positioning layer includes a mobile tag to be positioned, a fixed base station for wireless distance measurement, a UDP datagram sending module, and a coordinate measurement module. The functions of each module in the real-time positioning layer: the mobile tag to be positioned, which is installed on the automatic guided vehicle and moves with the vehicle, and transmits 2.4G wireless signals to the surrounding space in all directions at a certain adjustable frequency after power-on. Wireless ranging fixed base stations (the number is at least 4), installed in a high place without obstructions in the actual application environment, used to receive the wireless ranging signal sent from the mobile tag to be positioned, and according to the data received by the four base stations time, three time differences are obtained, and the distance differences between the tag and the four base stations are calculated from the time differences. The UDP datagram sending module is used to send the distance difference data measured by the wireless ranging fixed base station to the application layer through Ethernet according to a certain protocol. The coordinate measurement module is used to receive the distance difference data from the wireless ranging fixed base stations, and calculate each mobile tag to be positioned (that is, each automatic guided vehicle) according to the coordinates of each wireless ranging fixed base station in the electronic map. ) precise coordinates in the electronic map, and update the information in the database at the same time.
应用层人机接口,包括任务管理与发布模块、位置监控与调度模块、环境建模与电子地图下载模块。任务管理与发布模块,主要用于将任务分解后制成任务链表,根据接入系统的各车辆当前状态(空闲、忙碌,正常、故障和由实时定位层提供的位置信息)及自身负载能力,将任务分配给不同的车辆执行。位置监控与调度模块,主要用于:首先通过数据库读取当前系统中各车辆的精确坐标,再根据电子地图中定义的工位点、交叉路口、紧急停车位、充电站等站点的坐标信息,计算车辆和车辆之间、车辆和各类型站点之间距离,一方面控制车辆进行启停、速度变更、进入紧急停车位避让等规避措施以防止车辆之间相互碰撞,另一方面控制车辆进行搬运、充电等站点作业。环境建模与电子地图下载模块,主要用于根据现场实际导引路径和各类型站点位置信息,绘制、修改和存档二维平面模型,并将其中导引路径逻辑信息和站点信息经算法处理成16进制数据,在自动导引车投入使用前通过无线通讯层以一定数据帧格式发送至分布式车辆控制层。 Application layer man-machine interface, including task management and release module, location monitoring and scheduling module, environment modeling and electronic map download module. The task management and release module is mainly used to decompose tasks into a task list, according to the current status of each vehicle connected to the system (idle, busy, normal, fault and location information provided by the real-time positioning layer) and its own load capacity, Assign tasks to different vehicles for execution. The position monitoring and dispatching module is mainly used for: first reading the precise coordinates of each vehicle in the current system through the database, and then according to the coordinate information of the station points, intersections, emergency parking spaces, charging stations and other stations defined in the electronic map, Calculate the distance between vehicles and between vehicles and various types of stations. On the one hand, control vehicles to start and stop, change speed, enter emergency parking spaces and avoid avoidance measures to prevent vehicles from colliding with each other. On the other hand, control vehicles to carry , charging and other site operations. The environmental modeling and electronic map download module is mainly used to draw, modify and archive the two-dimensional plane model according to the actual guidance path and various site location information on site, and process the logic information of the guidance path and the site information into The hexadecimal data is sent to the distributed vehicle control layer in a certain data frame format through the wireless communication layer before the automatic guided vehicle is put into use.
分布式车辆控制层,包括分布式路径规划模块、电子地图接收储存模块、巡线和路径切换模块、环境感知模块。分布式路径规划模块,主要用于从应用层接收任务。根据任务起讫点,以最短行车路程为目标,规划一条最优路径并将所经路径节点以链表的形式储存。电子地图接收储存模块主要用于通过无线通讯层接收应用层的电子地图数据帧并还原成逻辑地图保存在FLASH中以供查询。巡线和路径切换模块根据分布式路径规划模块提供的路径节点链表,控制车辆驱动部分沿预设路径行驶,同时接收应用层的命令进行启停、速度变更、进入紧急停车位避让等规避措施。环境感知模块用于检测自动导引车当前状态,并通过无线通讯层向应用层反馈。 The distributed vehicle control layer includes a distributed path planning module, an electronic map receiving and storing module, a line inspection and path switching module, and an environmental perception module. The distributed path planning module is mainly used to receive tasks from the application layer. According to the start and end points of the task, with the shortest driving distance as the goal, an optimal route is planned and the path nodes are stored in the form of a linked list. The electronic map receiving and storing module is mainly used to receive the electronic map data frame of the application layer through the wireless communication layer and restore it into a logical map and save it in FLASH for query. The line inspection and path switching module controls the driving part of the vehicle to drive along the preset path according to the path node list provided by the distributed path planning module, and at the same time receives commands from the application layer to perform avoidance measures such as start and stop, speed change, and emergency parking space avoidance. The environment perception module is used to detect the current state of the automatic guided vehicle and feed back to the application layer through the wireless communication layer.
无线通讯层,包括无线收发主机模块、无线收发从机模块、无线对等通信网络。无线收发主机模块,通过RS232串口和应用层相连,具有节点功能,主要用于以广播的方式向网内所有无线收发从机模块发送车辆控制指令,同时接收从机模块反馈的信息。无线收发从机模块,通过RS232串口和分布式车辆控制层相连,具有路由节点功能,主要用于从主机模块接收指令并发送至分布式车辆控制层,同时反馈相应信息至主机模块。无线对等通信网络主要由一个无线主机模块、多个无线从机模块自动组网形成,是一种Mesh网状的无线通讯总线,主机数据以直接发送或者路由转发的方式发送至每一台从机,同时每一台从机发送的数据最终都汇总到主机,从机和从机之间还可以通过特殊协议直接相互通讯。 The wireless communication layer includes a wireless transceiver master module, a wireless transceiver slave module, and a wireless peer-to-peer communication network. The wireless transceiver master module is connected to the application layer through the RS232 serial port and has a node function. It is mainly used to send vehicle control commands to all wireless transceiver slave modules in the network by broadcasting, and at the same time receive information fed back from the slave modules. The wireless transceiver module is connected to the distributed vehicle control layer through the RS232 serial port, and has the function of a routing node. It is mainly used to receive instructions from the host module and send them to the distributed vehicle control layer, and feed back corresponding information to the host module. The wireless peer-to-peer communication network is mainly formed by a wireless master module and multiple wireless slave modules. It is a Mesh mesh wireless communication bus. The master data is sent directly or routed to each slave At the same time, the data sent by each slave is finally aggregated to the master, and the slave and the slave can also directly communicate with each other through a special protocol.
图2为实时定位层的系统结构和布局示意图。四个无线测距固定基站覆盖一个矩形室内空间,一般情况下安装在矩形空间的四个角落且处于同一平面,离地高度不小于两米。由用户自定义矩形空间的坐标系,根据该坐标系测量四个基站在当前实际坐标并导入应用层备用。每个基站均通过以太网连接至交换机,再由交换机经以太网总线连接至主控计算机。系统上电之后,四个基站通过主控计算机同步时间,AGV向系统注册之后,车载待定位移动标签开始工作,以一定频率向各个方向无差别发送2.4G无线信号,信号中携带该标签的ID号。四个基站接收到信号,将接收时间,标签ID,基站自身ID等信息通过UDP数据报发送模块发送至主控计算机中坐标测算模块。坐标测算模块收到四个基站中信息后,根据TDOA算法,由时间差计算距离差,由距离差确定标签位置。 Figure 2 is a schematic diagram of the system structure and layout of the real-time positioning layer. Four wireless ranging fixed base stations cover a rectangular indoor space, and are generally installed at the four corners of the rectangular space and on the same plane, with a height of not less than two meters from the ground. The coordinate system of the rectangular space is defined by the user, and the current actual coordinates of the four base stations are measured according to the coordinate system and imported into the application layer for backup. Each base station is connected to the switch through Ethernet, and then the switch is connected to the main control computer through the Ethernet bus. After the system is powered on, the four base stations synchronize the time through the main control computer. After the AGV registers with the system, the mobile tag to be positioned on the vehicle starts to work, and sends 2.4G wireless signals at a certain frequency without distinction in all directions, and the signal carries the ID of the tag Number. The four base stations receive the signal, and send the receiving time, tag ID, base station ID and other information to the coordinate measurement module in the main control computer through the UDP datagram sending module. After the coordinate measurement module receives the information in the four base stations, according to the TDOA algorithm, the distance difference is calculated from the time difference, and the tag position is determined by the distance difference.
图3为实时定位层测距信号收发时序图。实时定位层中四个基站在上电之后首先通过以太网进行时间同步。在某一时刻t0,标签1发出一次定位信号,由于标签和各基站距离不同(这里假设基站1离标签最近,基站2次之,基站3再次,基站4最远),信号将会在t1、t2、t3、t4时刻先后到达基站1、基站2、基站3、基站4。四个时刻之间3个时间间隔△t1、△t2、△t3,分别是信号到达基站1和基站2的时间差、信号到达基站2和基站3的时间差、信号到达基站3和基站4的时间差。由于无线电波在空间中传播速度基本稳定,两个基站收到信号的时间差乘以传播速度即可以认为是标签和两个基站之间距离的差值,由此得到三个距离差值△d1、△d2、△d3。
Fig. 3 is a timing diagram of sending and receiving ranging signals of the real-time positioning layer. In the real-time positioning layer, the four base stations perform time synchronization through Ethernet firstly after they are powered on. At a certain time t0, tag 1 sends out a positioning signal. Since the distance between the tag and each base station is different (here, it is assumed that base station 1 is the closest to the tag, followed by
图4为实时定位层定位算法原理图。用户设置的坐标系和测量所得的基站坐标事先存入应用层,由图2所述步骤得到三个距离差值后,在电子地图上绘制出三条曲线 : Figure 4 is a schematic diagram of the real-time positioning layer positioning algorithm. The coordinate system set by the user and the measured base station coordinates are stored in the application layer in advance, and after the three distance differences are obtained from the steps described in Figure 2, three curves are drawn on the electronic map :
其中分别为四个基站的坐标。 in are the coordinates of the four base stations, respectively.
由三条曲线两两相交围城的区域(图中阴影区)即是标签有可能存在的位置。将阴影区域三个端点用质心发加权平均得到最终坐标即为理论上标签坐标。 The area surrounded by two intersections of three curves (the shaded area in the figure) is the location where the label may exist. The final coordinates obtained by weighting the three endpoints of the shaded area with the center of mass are the theoretical label coordinates.
图5为分布式车辆控制层原理图。分布式车辆控制层主要负责车辆和主控计算机的通信、电子地图的存储、最优路径的选择、移载机构的运作、驱动电机的控制等。分布式车辆控制层在硬件上主要包括:主控芯片、电源模块、外部晶振、复位模块、JTAG调试接口、扩展GPIO(光耦输入输出和继电器输出)、扩展静态RAM、扩展FLASH、SPI总线驱动。其中静态RAM和FLASH通过16位数据地址总线和主控芯片相连,SPI总线驱动通过SPI总线和主控芯片相连,JTAG调试接口通过JTAG协议线和主控芯片相连,复位模块连接主控芯片复位引脚,电源模块连接主控芯片电源引脚,其余模块以I/O方式和主控芯片相连。 Figure 5 is a schematic diagram of the distributed vehicle control layer. The distributed vehicle control layer is mainly responsible for the communication between the vehicle and the main control computer, the storage of the electronic map, the selection of the optimal path, the operation of the transfer mechanism, the control of the drive motor, etc. The hardware of the distributed vehicle control layer mainly includes: main control chip, power supply module, external crystal oscillator, reset module, JTAG debugging interface, extended GPIO (optocoupler input and output and relay output), extended static RAM, extended FLASH, SPI bus driver . The static RAM and FLASH are connected to the main control chip through the 16-bit data address bus, the SPI bus driver is connected to the main control chip through the SPI bus, the JTAG debugging interface is connected to the main control chip through the JTAG protocol line, and the reset module is connected to the main control chip reset pin. pin, the power module is connected to the power pin of the main control chip, and the other modules are connected to the main control chip through I/O.
电源模块为主控芯片提供3.3V和1.8V稳压电源,同时为外围电路提供5V稳压电源;外部晶振为主控芯片提供一个稳定的基准信号;调试接口通过JTAG协议连接主控芯片,用于程序烧录和在线调试;扩展静态RAM主要用于存放程序以及AGV车辆参数和环境变量;扩展FLASH主要用于掉电保存电子地图信息;复位芯片一方面提供系统软启动,其自带2K的EEPROM可以存放系统基本配置信息,供上电时系统读取;扩展GPIO主要用于移载机构的运动控制;通过SPI总线扩展四个RS232串口,一个连接无线收发从机模块,用于和主控计算机通讯,一个连接串口显示屏,用于必要信息的显示,剩余两个连接电机驱动器,用于电机转速和方向的控制。 The power module provides 3.3V and 1.8V regulated power supply for the main control chip, and 5V regulated power supply for the peripheral circuit at the same time; the external crystal oscillator provides a stable reference signal for the main control chip; the debugging interface connects the main control chip through the JTAG protocol, and uses For program burning and online debugging; extended static RAM is mainly used to store programs, AGV vehicle parameters and environment variables; extended FLASH is mainly used to save electronic map information when power is off; EEPROM can store the basic configuration information of the system, which can be read by the system when it is powered on; the extended GPIO is mainly used for the motion control of the transfer mechanism; four RS232 serial ports are expanded through the SPI bus, and one is connected to the wireless transceiver module for communication with the main control For computer communication, one is connected to the serial display screen for the display of necessary information, and the other two are connected to the motor driver for controlling the motor speed and direction.
本发明基于全局无线精确定位的自动导引车调度方法,其包括有如下步骤: The present invention is based on the automatic guided vehicle scheduling method of global wireless accurate positioning, and it comprises the following steps:
(1)应用层环境建模模块根据实际环境建立2D模型,配置各类型站点信息; (1) The application layer environment modeling module establishes a 2D model according to the actual environment, and configures various types of site information;
(2)应用层电子地图下载模块把2D环境模型经算法处理后发送至每一台自动导引车分布式控制层中电子地图接收储存模块; (2) The application layer electronic map download module sends the 2D environment model to the electronic map receiving and storage module in the distributed control layer of each automatic guided vehicle after algorithm processing;
(3)应用层将任务分解,制定成任务链表,根据车辆当前任务状态、故障状态、负载能力以及当前位置信息,将任务分配给不同的车辆执行; (3) The application layer decomposes the tasks into a task list, and assigns the tasks to different vehicles for execution according to the vehicle's current task status, fault status, load capacity and current location information;
(4)分布式车辆控制层中分布式路径规划模块根据所获取的任务信息以及路径信息,以最短行车路程为目标,规划一条最优路径并将所经路径节点以链表的形式储存; (4) The distributed path planning module in the distributed vehicle control layer plans an optimal path based on the acquired task information and path information, with the shortest driving distance as the goal, and stores the passed path nodes in the form of a linked list;
(5)分布式车辆控制层中巡线和路径切换模块按照路径节点链表行驶,根据环境感应模块反馈回的数据判断周边环境是否安全,若发生紧急情况(如车辆出预定路径、电机故障、车辆接触障碍物等),急停并向应用层报警等待处理; (5) The line inspection and path switching modules in the distributed vehicle control layer drive according to the path node linked list, and judge whether the surrounding environment is safe according to the data fed back by the environment sensing module. contact with obstacles, etc.), emergency stop and alarm to the application layer to wait for processing;
(6)从整个系统上电之后,实时定位层以一定的频率不断刷新当前系统中所有车辆的坐标数据并保存至数据库。应用层读取数据库中信息,计算每一台车辆之间、车辆与各类型站点之间的动态距离,同时为所有车辆以及各类型站点建立距离响应事件列表,该响应事件列表根据自动导引车的任务状态、类型、负载能力以及各类型站点的工作状态动态调整。当车辆与车辆之间、车辆与各类型站点之间距离进入一定范围,即触发相应事件,进行多台车辆之间或是车辆和站点之间的协作,已完成相应目标,如交叉路口规避,工位点移载等。 (6) After the entire system is powered on, the real-time positioning layer continuously refreshes the coordinate data of all vehicles in the current system at a certain frequency and saves them to the database. The application layer reads the information in the database, calculates the dynamic distance between each vehicle and between the vehicle and various types of stations, and establishes a distance response event list for all vehicles and various types of stations. The task status, type, load capacity and the working status of various types of sites are dynamically adjusted. When the distance between vehicles and between vehicles and various types of stations enters a certain range, the corresponding event is triggered, and the cooperation between multiple vehicles or between vehicles and stations has been completed, such as intersection avoidance, work site transfer, etc.
距离响应事件列表主要包括车辆距离响应事件列表以及工位点距离响应事件列表、交叉路口距离响应事件列表、紧急停车位距离响应事件列表、充电站等站点距离响应事件列表。车辆距离响应事件列表主要用于解决两辆或者两辆以上自动导引车在近距离时的防碰撞问题,其列表中事件主要包括车辆的速度切换、启停控制等动作,不同的车辆根据任务状态,优先级等因素,列表中事件不完全相同。工位点距离响应事件列表主要用于车辆和工位点之间物料的移载,当接收了该工位点任务的车辆靠近该工位点时,触发相应的移载事件,包括车辆速度的切换、启停的控制、车辆和工位点的物料交换等动作。交叉路口距离响应事件列表主要用于解决两台或两台以上自动导引车同时处于同一个交叉路口时,可能发生的路径重叠问题以及车辆路径选择问题。根据车辆优先级的高低,通知高优先级车辆加速通过,底优先级车辆减速或停车等待,同时通知自动导引车当前交叉路口的ID号,辅助车辆进行路径选择。该响应事件列表主要包括车辆速度的切换、启停的控制等动作。紧急停车位距离响应事件列表主要用于解决两车赶超问题,当同时有两辆自动导引车一前一后接近紧急停车位时,若后方车辆优先级大于前方车辆,则需要前方车辆进入紧急停车位停车等待,后方车辆加速赶超。该响应事件列表主要包括车辆优先级的判断、巡线路径的切换、速度的切换、启停的控制等动作。充电站距离响应事件列表主要用于为低电量自动导引车充电,当低电量自动导引车接近充电站时,控制其进入并充电。该响应事件列表主要包括车辆在系统中的注销和登陆、电量的判断、巡线路径的切换、速度的切换、启停的控制等动作。 The distance response event list mainly includes the vehicle distance response event list, the station point distance response event list, the intersection distance response event list, the emergency parking space distance response event list, and the charging station distance response event list. The vehicle distance response event list is mainly used to solve the problem of collision avoidance when two or more automatic guided vehicles are in close range. The events in the list mainly include actions such as vehicle speed switching, start-stop control, etc. Due to factors such as status and priority, the events in the list are not exactly the same. The station point distance response event list is mainly used for the transfer of materials between the vehicle and the station point. When the vehicle that receives the task of the station point approaches the station point, the corresponding transfer event is triggered, including the speed of the vehicle. Switching, start and stop control, material exchange of vehicles and workstations, etc. The intersection distance response event list is mainly used to solve the problem of path overlap and vehicle path selection that may occur when two or more automatic guided vehicles are at the same intersection at the same time. According to the level of vehicle priority, notify the high priority vehicle to speed up and pass, and the low priority vehicle to decelerate or stop and wait. At the same time, notify the automatic guided vehicle of the ID number of the current intersection to assist the vehicle in route selection. The response event list mainly includes actions such as vehicle speed switching, start-stop control, and the like. The emergency parking space distance response event list is mainly used to solve the problem of two vehicles catching up. When two automatic guided vehicles approach the emergency parking space one after the other at the same time, if the priority of the rear vehicle is higher than that of the front vehicle, the front vehicle needs to enter Stop and wait in the emergency parking space, and the vehicle behind accelerates to catch up. The response event list mainly includes actions such as judging vehicle priority, switching patrol routes, switching speeds, and controlling start and stop. The charging station distance response event list is mainly used to charge the low-battery automatic guided vehicle, and when the low-battery automatic guided vehicle approaches the charging station, it is controlled to enter and charge. The list of response events mainly includes actions such as logout and login of the vehicle in the system, judgment of battery capacity, switching of patrol routes, switching of speed, control of start and stop, etc.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the principle of the present invention, and these improvements should also be regarded as the invention. protected range.
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