CN103209593B - The method of dry seed - Google Patents
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- CN103209593B CN103209593B CN201180043364.2A CN201180043364A CN103209593B CN 103209593 B CN103209593 B CN 103209593B CN 201180043364 A CN201180043364 A CN 201180043364A CN 103209593 B CN103209593 B CN 103209593B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/08—Drying; Subsequent reconstitution
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/16—Preserving with chemicals
- A23B9/24—Preserving with chemicals in the form of liquids or solids
- A23B9/30—Inorganic compounds
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/16—Alumino-silicates
- B01J20/18—Synthetic zeolitic molecular sieves
- B01J20/186—Chemical treatments in view of modifying the properties of the sieve, e.g. increasing the stability or the activity, also decreasing the activity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying goods
- F26B2200/06—Grains, e.g. cereals, wheat, rice, corn
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Abstract
Description
技术领域technical field
本发明涉及用于改善种子质量的方法。更具体而言,本发明涉及利用沸石作为水分吸收材料干燥种子的方法。The present invention relates to a method for improving seed quality. More specifically, the present invention relates to methods for drying seeds using zeolites as moisture absorbing materials.
背景技术Background technique
用于播种的种子或正进行播种的种子的水分含量在这些种子的质量及其退化控制中扮演着至关重要的角色。尽管这是一个一般都认可的事实,但是用于干燥播种种子的技术仍然主要是基于循环通过种子堆的加热空气流。现有基于这项技术的专用种子干燥设备在技术上是先进的而又是成本高昂的。对于用于消费的种子,也必须保存质量特性才能保留味道和营养价值。例如,对于酿造大麦,非常重要的是种子萌芽特性没有受到例如真菌的攻击而减弱。The moisture content of seeds used for sowing or seeds being sown plays a vital role in the quality of these seeds and their degradation control. Although this is a generally accepted fact, the techniques used to dry sown seeds are still largely based on a stream of heated air circulated through the seed pile. Existing dedicated seed drying equipment based on this technology is technologically advanced but expensive. For seeds intended for consumption, quality characteristics must also be preserved in order to preserve taste and nutritional value. For example, for brewing barley it is very important that the germination properties of the seeds are not weakened by eg fungal attack.
种子干燥中的一个重要考虑因素是必须保持种子的萌芽能力(萌芽率)和寿命(货架寿命)。萌芽能力是指种子在最佳存储条件之下经过指定的期间之后萌芽而发育成完整幼苗的百分数。萌芽能力采用具有代表性的种子样品进行测定。据发现,干燥工艺的程度影响萌芽能力的程度,过度干燥经常会导致生命力丧失。然而,干燥不充分会导致种子储存时发生结饼(molding)。更重要的是,每种类型的种子都有其自身干燥的最佳条件。据证实,很难产生对于各种各样的种子都能够充分发挥作用的干燥条件。An important consideration in seed drying is that the germination ability (germination rate) and longevity (shelf life) of the seeds must be maintained. Germination capacity refers to the percentage of seeds that germinate to develop into full seedlings after a specified period of time under optimal storage conditions. Germination ability was determined using representative seed samples. It has been found that the degree of drying process affects the degree of germination ability, with over-drying often resulting in loss of vigor. However, insufficient drying can lead to molding when the seeds are stored. What's more, each type of seed has its own optimum conditions for drying. It has proven difficult to generate dry conditions that work well for a wide variety of seeds.
尽管种子公司生产的播种种子一般具有非常高的品质,但是全球所用的大多数播种种子都是“农场保存的种子”,而其质量会因季节不同而不同。在收获时,大多数情况下种子的水分含量并不是最佳的,而种子堆中的水分含量通常因为场地不同和植物上的种子成熟水平不同而不会均匀分布。Although sowing seeds produced by seed companies are generally of very high quality, the majority of sowing seeds used worldwide are "farm-saved seeds" which vary in quality from season to season. At harvest time, the moisture content of the seed is in most cases not optimal, and the moisture content in the seed pile is often not evenly distributed due to site differences and varying levels of seed maturity on the plants.
农场保存的种子或“农民用种子”通常在将其播种之前储存几个月。当种子储存于高湿度高温的国家时,80%的种子将会死亡,或者在播种过程中是没有用的,而干燥是避免萌芽所必需的。收获后的大量损失是由于干燥不当和种粒萌芽所致。具体而言,小农场主需要合适的种子干燥方法才能改善所储存种子的质量。Farm saved seed, or "farmer's seed," is usually stored for several months before it is planted. When seeds are stored in countries with high humidity and high temperatures, 80% of the seeds will die or be useless during sowing, and drying is necessary to avoid germination. Much post-harvest loss is due to improper drying and germination of the seeds. Specifically, small farmers need suitable seed drying methods to improve the quality of stored seeds.
目前还没有现成的方法供全球工业化欠发达地区的小农场主能够正确干燥其农场保存种子。现有的空气流干燥器是复杂而昂贵的,并需要相当高水平的操作人员技能。尽管可以使用中央种子处理设施,但是将大量作物的农场保存种子运输至中央种子处理设施主要是太过昂贵。将种子处理设施带给农场主以便提高这些种子品质,那将是更加便利的。这就需要种子处理的移动系统。原则上,这种移动种子处理单元应该简单并易于操作,才能支持第二和第三世界国家农场的农场保存种子的种子处理。因此,对于简单、廉价、强大、有效而充分可控且优选可以运输并优选甚至能够在种子运输期间进行操作的种子干燥系统存在需要。There is currently no ready-made method for small farmers in under-industrialized regions of the world to properly dry their farms to preserve seed. Existing airflow dryers are complex and expensive and require a relatively high level of operator skill. Although a central seed treatment facility is available, it is primarily too expensive to transport farm-saved seed for large crops to a central seed treatment facility. It would be more convenient to bring seed treatment facilities to farmers to improve the quality of these seeds. This calls for mobile systems for seed treatment. In principle, such a mobile seed treatment unit should be simple and easy to operate in order to support seed treatment of farm-saved seeds on farms in second and third world countries. Therefore, there is a need for a seed drying system that is simple, cheap, robust, effective yet sufficiently controllable and preferably transportable and preferably even operable during seed transport.
发明内容Contents of the invention
本发明人现在已经开发出一种简单的可运输的(可移动的)种子干燥方法,这种方法是如此简单,而原则上可以在桶(bucket)中实施。干燥的种子原则上能够保存在相同的桶中储存而无需将种子从沸石中分离出来。The inventors have now developed a simple transportable (removable) seed drying method which is so simple that it can in principle be implemented in buckets. Dried seeds can in principle be kept in the same bucket for storage without separating the seeds from the zeolite.
本发明基于沸石,具体而言是沸石粒子(颗粒)的使用。采用这种干燥剂的问题是,尽管它们可以很容易地用于从其它物质中提取水分,但是干燥工艺是极其严格的,特别是当沸石珠粒和湿(或高水分含量)的产品直接接触放置之时。沸石珠粒已经成功用于烹调蔬菜和含水产品如废水污泥的干燥,以及咖啡和可可豆的焙烤。然而,这种产品中的植物细胞相比于播种种子或用于制啤酒的种子的胚芽并不需要存活。而且,用于消费或用作调味品的种子如果温度过高可能出现品质劣化。事实上,在播种种子的干燥中沸石的使用还属于未知领域。因此,迄今未知的是,是否有可能在简单(优选也可移动)而成本有效的设备中基于强吸水性沸石按照非常受控的方式干燥种子并维持萌芽能力。The invention is based on the use of zeolites, in particular zeolite particles (granules). The problem with such desiccants is that although they can be easily used to extract moisture from other substances, the drying process is extremely stringent, especially when zeolite beads are in direct contact with wet (or high moisture content) products when placed. Zeolite beads have been successfully used in the drying of cooked vegetables and aqueous products such as wastewater sludge, as well as in the roasting of coffee and cocoa beans. However, the plant cells in this product do not need to be alive compared to the germ of the seeds that are sown or used to make beer. Also, seeds intended for consumption or used as a condiment may suffer quality deterioration if the temperature is too high. In fact, the use of zeolites in the drying of sown seeds is still unknown territory. It was therefore not known so far whether it is possible to dry seeds in a very controlled manner and maintain germination capacity in simple (preferably also mobile) and cost-effective equipment based on highly hygroscopic zeolites.
本发明人已经发现,采用沸石干燥种子问题重重。事实上,据发现,将新收获的种子与完全干燥的沸石珠混合而随后通过这些沸石珠从种子中吸收水分会因为在沸石珠中产生的热量导致混合物温度急剧升高。实际上,大量(高水平)的热通常在将种子与沸石粒子接触放置之时就会产生。这种发热,经常超过60-100℃,对种子品质极端有害。The present inventors have found that drying seeds using zeolites is problematic. In fact, it was found that mixing freshly harvested seeds with completely dry zeolite beads with subsequent absorption of moisture from the seeds by these zeolite beads caused a dramatic increase in the temperature of the mixture due to the heat generated in the zeolite beads. In fact, a lot (high level) of heat is usually generated when the seeds are placed in contact with the zeolite particles. This heating, often exceeding 60-100°C, is extremely detrimental to seed quality.
本发明人现在已经克服了这个问题,已经能够生产出具有高萌芽能力和长货架寿命的干燥种子。该问题的解决方法通过将种子与预加水分(premoisturized)而水分含量为至少3wt%的沸石粒子混合而提供。据发现,沸石的初始放热性水分吸收是最具有伤害性的,但是这种热很大程度上在沸石珠被预加水分至水分含量为至少3wt%时而被防止。这些优点在于种子不会暴露于干燥期间通过沸石产生的热,萌芽能力并不会受到这种干燥方法的影响,而相对于环境条件下现有技术的干燥方法维持了储存期间种子的萌芽能力。The inventors have now overcome this problem and have been able to produce dry seeds with high germination capacity and long shelf life. A solution to this problem is provided by mixing the seed with zeolite particles premoisturized to a moisture content of at least 3 wt%. It was found that the initial exothermic moisture uptake of the zeolite was the most damaging, but this heat was largely prevented when the zeolite beads were pre-hydrated to a moisture content of at least 3 wt%. These advantages are that the seeds are not exposed to the heat generated by the zeolite during drying, the germination ability is not affected by this drying method, while the germination ability of the seeds during storage is maintained relative to the prior art drying methods under ambient conditions.
在第一方面,本发明提供了一种用于干燥种子的方法,所述方法包括以下步骤:In a first aspect, the present invention provides a method for drying seeds, said method comprising the steps of:
a)将种子与具有至少3wt%水分含量,优选至少5wt%,更优选至少7wt%的预加水分的沸石粒子混合,而提供种子-沸石混合物,以及a) mixing the seed with pre-moisturized zeolite particles having a moisture content of at least 3% by weight, preferably at least 5% by weight, more preferably at least 7% by weight, to provide a seed-zeolite mixture, and
b)使所述混合物中的所述种子干燥至水分含量在2wt%至12wt%之间。b) drying the seeds in the mixture to a moisture content between 2 wt% and 12 wt%.
所述种子/沸石混合物能够通过混合,掺混(blending),离心,振荡或翻转而制备。这能够采用混合器、转筒(rotor)、掺混机、离心机、振荡器或翻转器(tumbler)而自动化完成。优选采用旋转滚筒(rotating drum),如混凝土搅拌机模型。The seed/zeolite mixture can be prepared by mixing, blending, centrifuging, shaking or tumbling. This can be done automatically using mixers, rotors, blenders, centrifuges, shakers or tumblers. A rotating drum, such as a concrete mixer model, is preferably used.
在所述方法的优选实施方式中,将预加水分的沸石粒子在混合之前预加水分至水分含量在5wt%至18wt%之间,优选至水分含量在15wt%至20wt%之间。In a preferred embodiment of the method, the pre-moisturized zeolite particles are pre-moisturized prior to mixing to a moisture content between 5 wt% and 18 wt%, preferably to a moisture content between 15 wt% and 20 wt%.
在本发明所述方法的优选实施方式中,在混合之前将预加水分的沸石粒子预加水分至其最大水分含量的15%至85wt%之间,优选至其最大水分含量的20%至85%之间,更优选在50%至80t%之间。In a preferred embodiment of the method according to the invention, the pre-moisturized zeolite particles are pre-moisturized to between 15% and 85% by weight of their maximum moisture content, preferably to 20% to 85% by weight of their maximum moisture content, prior to mixing. %, more preferably between 50% and 80t%.
在所述方法的优选实施方式中,沸石粒子是具有最大水分含量为20wt%-40wt%的粒子,优选最大水分含量为25wt%-40wt%。In a preferred embodiment of the method the zeolite particles are particles having a maximum moisture content of 20 wt% to 40 wt%, preferably a maximum moisture content of 25 wt% to 40 wt%.
本发明方法的优选实施方式中,所述种子的最终(干燥之后)水分含量通过停止干燥工艺而达到。这可以通过采用计算沸石的最大水分吸收容量并向混合物中加入正好足以(而不超过)达到目标种子水分含量的沸石而完成。因此,可以通过将种子和预加水分的沸石粒子按照预定的重量比混合达到种子的最终水分含量,其中,选择沸石粒子相对于其混合之前的水分含量的水分吸收重量,以使所有沸石粒子在所选的种子最终水分含量下达到其最大水分含量。In a preferred embodiment of the method according to the invention, the final (after drying) moisture content of the seeds is achieved by stopping the drying process. This can be done by calculating the maximum moisture absorption capacity of the zeolite and adding just enough (but not more) zeolite to the mixture to achieve the target seed moisture content. Thus, the final moisture content of the seed can be achieved by mixing the seed and pre-moisturized zeolite particles in a predetermined weight ratio, wherein the moisture uptake weight of the zeolite particles relative to their moisture content before mixing is selected such that all zeolite particles The selected seeds reach their maximum moisture content at the final moisture content.
可替代地,种子的最终水分含量能够通过在所选的种子最终水分含量下分离种子和沸石粒子而达到。Alternatively, the final moisture content of the seed can be achieved by separating the seed and zeolite particles at a selected final moisture content of the seed.
在另外的可替代的实施方式中,种子的最终水分含量能够通过在所选的种子最终水分含量下冷冻混合物而达到。例如,冷冻能够通过将混合物温度降低至低于-5℃或者甚至低于-20℃而实现。在这样的温度下,从种子至沸石粒子不会发生水分交换。In a further alternative embodiment, the final moisture content of the seed can be achieved by freezing the mixture at a selected final moisture content of the seed. For example, freezing can be achieved by lowering the temperature of the mixture to below -5°C or even below -20°C. At these temperatures, no water exchange occurs from the seed to the zeolite particles.
在多个步骤中也可以实现干燥步骤,即从种子水分含量25wt%降低至20wt%而在后续步骤(采用新的预加水分的沸石粒子)下降至15wt%的种子水分含量。向干燥的或干燥中的混合物中加入另外的预加水分的沸石粒子以达到这些种子的较低水分含量也是可能的。实际上,将种子和预加水分的沸石粒子混合的步骤能够重复进行直至种子的水分含量达到所需的水平。The drying step can also be achieved in multiple steps, from a seed moisture content of 25 wt% down to 20 wt% and in a subsequent step (with fresh pre-moisturized zeolite particles) to a seed moisture content of 15 wt%. It is also possible to add additional pre-moisturized zeolite particles to the dried or drying mixture to achieve a lower moisture content of the seeds. In practice, the step of mixing the seed with the pre-moisturized zeolite particles can be repeated until the moisture content of the seed reaches the desired level.
在本发明方法的另一优选实施方式中,种子在混合之前不会附着水。这意味着种子容许在空气中干燥,或空气能够吹过种子,或者种子可以在将其加入至混合物中之前滚过吸水垫。In another preferred embodiment of the method according to the invention, the seeds are free from water prior to mixing. This means that the seeds are allowed to dry in the air, or air can be blown over the seeds, or the seeds can be rolled over an absorbent pad before adding them to the mix.
在本发明的方法中在干燥之前、期间和/或之后例如通过测定水分含量而确定种子的水分含量是可能的。优选种子的水分含量在干燥之前进行测定以确定从所述种子中提取的水分量,而由此测定干燥种子所需的预加水分的沸石量。It is possible in the method according to the invention to determine the moisture content of the seed before, during and/or after drying, for example by determining the moisture content. Preferably the moisture content of the seed is measured prior to drying to determine the amount of moisture extracted from said seed and thereby determine the amount of pre-moisturized zeolite required to dry the seed.
在本发明方法的优选实施方式中,将种子和沸石粒子混合之后获得的混合物保持运动。可以维持这种保持运动直至种子变干。In a preferred embodiment of the method according to the invention, the mixture obtained after mixing the seeds and zeolite particles is kept in motion. This holding motion can be maintained until the seeds dry out.
也可以使种子和沸石粒子在干燥之后例如通过筛分进行分离,但是在某些情况下可以保持种子和沸石混合而播种混合物以产生作物。对于筛分,有利的是选择沸石粒子以使得其平均粒径大于这些种子的平均粒径。It is also possible to separate the seed and zeolite particles after drying, for example by sieving, but in some cases it is possible to keep the seed and zeolite mixed and sow the mixture to produce a crop. For sieving, it is advantageous to choose the zeolite particles such that their average particle size is larger than that of the seeds.
在本发明优选的实施方式中,种子是新收获的种子。本发明方法的一个优点是这种干燥能够“在农场上”实施,该术语是指本方法没有必要按照工业化规模或在工业环境下实施,而可以在小规模农业环境下实施,最优选直接在收获现场实施的事实。In a preferred embodiment of the invention the seeds are freshly harvested seeds. An advantage of the method of the invention is that this drying can be carried out "on-farm", which term means that the method does not have to be carried out on an industrial scale or in an industrial setting, but can be carried out in a small-scale agricultural setting, most preferably directly on the Harvest the facts of field implementation.
在本发明方法中能够使用的种子原则上可以是任何类型的种子,优选蔬菜种子或水果种子,但是消费种子,饲料种子或工业作物种子也能够采用本发明的方法进行处理。非常合适的种子是大豆种子或稻谷种子。The seeds that can be used in the method according to the invention can in principle be any type of seed, preferably vegetable seeds or fruit seeds, but consumer seeds, forage seeds or seeds of industrial crops can also be treated with the method according to the invention. Very suitable seeds are soybean seeds or rice seeds.
在环境温度下进行干燥是可以的,但是升高或降低的温度环境也是可以的。Drying at ambient temperature is possible, but elevated or reduced temperature environments are also possible.
尽管本发明的方法基本上一旦将种子干燥至所需的水分含量就完成,但是采用另外的步骤,如通过再生沸石粒子来延长本方法也是可以的。在这种背景下的再生是指干燥沸石的工艺以制备它们而进行新一轮种子干燥。沸石再生具体而言通过热处理沸石粒子而实施。所述再生优选在100至400℃之间的温度,更优选在200至250℃之间实施。在本发明方法的优选实施方式中,本方法可以包括通过加热再生所述沸石粒子的步骤,优选在200至400℃之间,更优选在220至250℃之间的温度下。再生步骤优选在预加水分步骤之前进行,在预加水分步骤中沸石粒子用水使水分达到至少3wt%,优选至少5wt%的水分含量。Although the process of the present invention is essentially complete once the seed has been dried to the desired moisture content, it is possible to extend the process with additional steps, such as by regenerating the zeolite particles. Regeneration in this context refers to the process of drying zeolites to prepare them for a new round of seed drying. Zeolite regeneration is specifically performed by heat-treating zeolite particles. The regeneration is preferably carried out at a temperature between 100 and 400°C, more preferably between 200 and 250°C. In a preferred embodiment of the method of the invention, the method may comprise a step of regenerating said zeolite particles by heating, preferably at a temperature between 200 and 400°C, more preferably between 220 and 250°C. The regeneration step is preferably carried out before the pre-moisture step in which the zeolite particles are brought to a moisture content of at least 3 wt%, preferably at least 5 wt%, with water.
在另一方面,本发明的方法涉及沸石粒子用于干燥种子的用途。In another aspect, the method of the invention relates to the use of zeolite particles for drying seeds.
附图说明Description of drawings
图1显示了在实施例1中描述的装置。Figure 1 shows the device described in Example 1.
图2显示了在实施例2中描述的采用沸石粒子干燥期间和之后种子容器中的水分含量和温度。FIG. 2 shows the moisture content and temperature in the seed container during and after drying with zeolite particles as described in Example 2. FIG.
图3显示了储存对于通过两种不同方法干燥的种子的萌芽能力的影响。Figure 3 shows the effect of storage on the germination capacity of seeds dried by two different methods.
具体实施方式Detailed ways
术语“种子”是指任何种子,比如:粗种子,涂层种子,催芽种子(primedseed),包衣种子。事实上,正如以上所述,任何种子都能够用于本发明的方法中。特别有用的是以下的种子:小麦、燕麦、玉米(包谷)、大麦、黑麦、小米、大米、大豆、油菜籽、亚麻籽(亚麻)、葵花、胡萝卜、黑婆罗门参、红花菜豆(runner bean)、果阿豆(goa bean)、芦笋豌豆(asparaguspea)或四棱豆(winged bean)、扁豆、蔓菜豆或架菜豆、嫩荚青刀豆、蚕豆或去荚刀豆、豌豆或青豌豆、羽扇豆、番茄、胡椒、甜瓜(melon)、南瓜、黄瓜、茄子、西葫芦(胡瓜,zucchini)、洋葱、韭菜(leek)、生菜(莴苣)、菊苣(endive)、菠菜、野苣(corn salad)、小黄瓜(gherkin)、(红)卷心菜、皱叶甘蓝、尖头高丽菜(pointed cabbage)、大白菜、青菜(小白菜(bok choy))、花椰菜、球芽甘蓝(包子甘蓝,Brussels sprouts)、甜菜、甜菜根、球茎甘蓝、菊苣(chicory)、洋蓟、芦笋、西兰花(绿花椰菜,broccoli)、块根芹菜、芹菜、萝卜、草和香料、芫荽子、花生、芝麻。最优选大豆和水稻的种子用于本发明的这些方面。种子包括提及的播种种子、消费种子(如水稻和小麦)和用作香料的种子(如芫荽子)。优选地,本发明各方面的种子最具优势用于播种种子和消费种子,最优选播种种子。烘焙种子可以用于本发明这些方面,但是优选排除在本发明这些方面之外。在本发明各方面的优选实施方式中,种子是新鲜种子。在本发明的其它优选实施方式中,种子(在通过本发明方法干燥之前)具有的水分含量至少为3wt%,更优选至少4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%、11wt%、12wt%、13wt%和14wt%,或至少15wt%。The term "seed" means any seed, such as: rough seeds, coated seeds, primed seeds, coated seeds. In fact, as stated above, any seed can be used in the methods of the present invention. Particularly useful are the following seeds: wheat, oats, corn (corn), barley, rye, millet, rice, soybean, rapeseed, linseed (flax), sunflower, carrot, black salsify, runner bean (runner bean), goa bean, asparaguspea or winged bean, lentil, vine or rack bean, green beans, fava or devesseled beans, green peas or green peas , lupine, tomato, pepper, melon, squash, cucumber, eggplant, zucchini (zucchini), onion, leek (leek), lettuce (lettuce), endive, spinach, wild lettuce (corn salad) ), gherkins, (red) cabbage, savoy cabbage, pointed cabbage, Chinese cabbage, greens (bok choy), cauliflower, Brussels sprouts (bun kale, Brussels sprouts ), beets, beetroot, kohlrabi, chicory, artichokes, asparagus, broccoli (broccoli), celeriac, celery, radishes, herbs and spices, coriander seeds, peanuts, sesame. Most preferably soybean and rice seeds are used in these aspects of the invention. Seeds include references to seeds for sowing, seeds for consumption (such as rice and wheat), and seeds used as spices (such as coriander seeds). Preferably, the seeds of the aspects of the invention are most advantageously used for sowing seeds and consuming seeds, most preferably for sowing seeds. Roasted seeds may be used in these aspects of the invention, but are preferably excluded from these aspects of the invention. In preferred embodiments of the aspects of the invention, the seeds are fresh seeds. In other preferred embodiments of the invention, the seeds (before drying by the method of the invention) have a moisture content of at least 3 wt%, more preferably at least 4 wt%, 5 wt%, 6 wt%, 7 wt%, 8 wt%, 9 wt%, 10wt%, 11wt%, 12wt%, 13wt% and 14wt%, or at least 15wt%.
术语“播种种子”是指用于播种的种子,即当播种于土壤或合适生长的底土层中时用于由所述播种种子生长成的子代植物产生的活体种子。术语播种种子并不涵盖不打算用于播种目的的粉末化种子如磨粉咖啡、面粉和可可粉。The term "sowing seed" refers to a seed for sowing, ie, a living seed for production of progeny plants grown from said sowing seed when sown in soil or a suitable growing subsoil. The term sowing seeds does not cover powdered seeds not intended for sowing purposes such as ground coffee, flour and cocoa.
术语“沸石”是指一族微孔水合铝硅酸盐矿物。人们已经合成了超过150种沸石类型而已知具有48种天然存在的沸石。沸石具有能够容纳各种各样的阳离子如Na+、K+、Ca2+、Mg2+等的“开放”结构。这些带正电离子被相当疏松地固定而能够很容易交换接触溶液中的其它离子。一些更常见的无机沸石有:斜碱沸石(Amicite)、方沸石、钠红沸石(板沸石,Barrerite)、贝尔伯格石(Bellbergite)、硅锂铝石(Brewsterite)、博干沸石(Boggsite)、锶沸石、菱沸石、斜发沸石、刃沸石(Cowlesite)、环晶石、钡沸石、柱沸石、毛沸石、八面沸石(Faujasite)、镁碱沸石、十字沸石、水钙沸石、钠菱沸石、戈硅钠铝石(Gobbinsite)、纤沸石(Gonnardite)、古柱沸石(Goosecreekite)、交沸石、碱菱沸石(Herschelite)、片沸石、浊沸石、插晶菱沸石(Levyne)、莫里铅沸石(Maricopaite)、针沸石、麦钾沸石、中沸石、蒙沸石(蒙特索马石,Montesommaite)、丝光沸石、钠沸石、钾沸石(Offretite)、副钠沸石(Paranatrolite)、方碱沸石、Pentasil型沸石(五元环沸石,Pentasil)、皮水硅铝钾石(锶碱沸石,Perlialite)、钙十字沸石、铯沸石(Pollucite)、钙沸石、钠环晶沸石(Sodium Dachiardite)、红辉沸石(Stellerite)、辉沸石、四方钠沸石(Tetranatrolite)、杆沸石、切尔尼希石(Tschernichite)、斜钙沸石、钙交沸石、钾菱沸石(三斜钾沸石,Willhendersonite)和汤河原沸石(汤河原石,Yugawaralite)。所有这些沸石都同等适合用于本发明中。一个实例性无机式为:Na2Al2Si3O10-2H2O,这是钠沸石的化学式。天然存在的沸石很少是纯净的,而被其它矿物、金属、石英或其它沸石污染而发生不同程度的变化。为此之由,天然存在的沸石在均匀性和纯度重要的许多应用中并不太优选,然而这种不纯的沸石非常适用于本申请。The term "zeolite" refers to a family of microporous hydrated aluminosilicate minerals. More than 150 zeolite types have been synthesized and 48 naturally occurring zeolites are known. Zeolites have an "open" structure capable of accommodating a wide variety of cations such as Na + , K + , Ca 2+ , Mg 2+ , etc. These positively charged ions are fairly loosely fixed and can be easily exchanged for other ions in contact solution. Some of the more common inorganic zeolites are: Amicite, Analcime, Barrerite, Bellbergite, Brewsterite, Boggsite , Strontium zeolite, Chabazite, Clinoptilolite, Cowlesite, Cyclone, Barium zeolite, Column zeolite, Erionite, Faujasite, Ferrierite, phillipsite, hydrocalcite, gneline Zeolite, Gobbinsite, Gonnardite, Goosecreekite, Glycine, Herschelite, Heulandite, Labidite, Levyne, Maury Lead zeolite (Maricopaite), needle zeolite, malt potassium zeolite, middle zeolite, montsommaite (Montesommaite), mordenite, sodium zeolite, potassium zeolite (Offretite), paranatrolite (Paranatrolite), alkali zeolite, Pentasil type zeolite (five-membered ring zeolite, Pentasil), sialite (strontium alkali zeolite, Perlialite), phillipsite, cesium zeolite (Pollucite), calcium zeolite, sodium ring crystal zeolite (Sodium Dachiardite), red glow Zeolite (Stellerite), stilbite, tetranatrolite (Tetranatrolite), zeolite, Tschernichite (Tschernichite), clindenite, calciferite, chabazite (Willhendersonite) and Yugawara zeolite (Yugawaralite). All of these zeolites are equally suitable for use in the present invention. An exemplary inorganic formula is: Na 2 Al 2 Si 3 O 10 -2H 2 O, which is the chemical formula for sodium zeolite. Naturally occurring zeolites are seldom pure, but are altered to varying degrees by contamination with other minerals, metals, quartz, or other zeolites. For this reason, naturally occurring zeolites are less preferred in many applications where homogeneity and purity are important, however such impure zeolites are well suited for this application.
术语沸石包括提及的沸石颗粒物、沸石珠和沸石粒子。商购可获得的沸石的实例有:Linde(林德)A型(LTA)、Linde(林德)X和Y型(富Al和富Si FAU)、硅酸盐-1和ZSM-5(MFI)、以及Linde(林德)B型(沸石P)(GIS)。其它商购可获的合成沸石包括Beta(β)(BEA)、Linde(林德)F型(EDI)、Linde(林德)L型(LTL)、Linde(林德)W型(MER)、SSZ-32(MTT)、(斜发沸石)。所有的都是铝硅酸盐。在本发明的方法中,Linde(林德)A型沸石(NaA、KA、CaA),也通过三字母代码LTA(Linde(林德)A型)沸石指代,或3A、4A和/或5A型都适合使用。The term zeolite includes references to zeolite granules, zeolite beads and zeolite particles. Examples of commercially available zeolites are: Linde type A (LTA), Linde type X and Y (Al-rich and Si-rich FAU), Silicate-1 and ZSM-5 (MFI ), and Linde (Linde) type B (zeolite P) (GIS). Other commercially available synthetic zeolites include Beta (β) (BEA), Linde type F (EDI), Linde type L (LTL), Linde type W (MER), SSZ-32 (MTT), (clinoptilolite). All are aluminosilicates. In the process of the present invention, Linde (Linde) type A zeolites (NaA, KA, CaA), also referred to by the three-letter code LTA (Linde (Linde) type A) zeolites, or 3A, 4A and/or 5A types are suitable for use.
本文中使用的沸石粒子的大小在本发明的各个方面并没有特殊限制,但是优选沸石粒子的大小大于种子的大小,优选在1至40mm之间,更优选在5至15mm之间,更加优选5、6、7、8、10、11、12、13或14mm。使用大于种子的沸石粒子的优点与将沸石与种子分离的方便性有关。高度优选沸石粒子具有8mm的直径。The size of the zeolite particles used herein is not particularly limited in various aspects of the present invention, but preferably the size of the zeolite particles is larger than the size of the seed, preferably between 1 and 40 mm, more preferably between 5 and 15 mm, still more preferably 5 mm , 6, 7, 8, 10, 11, 12, 13 or 14mm. The advantage of using zeolite particles larger than the seed is related to the ease of separating the zeolite from the seed. It is highly preferred that the zeolite particles have a diameter of 8 mm.
在所有情况下沸石能够直接吸收水或从水分中或空气中的水蒸汽中吸收水。沸石能够在水中保持可达(up to)其重量的55%或更高。根据种子的初始水分含量、所用沸石的保水能力和种子所需的最终水分含量,沸石能够按照100:1~1:100,例如,50:1、20:1、15:1、10:1、8:1、6:1、5:1、4:1、3:1、2:1、1:1、1:2、1:3、1:4、1:5、1:6、1:8、1:10、1:15、1:20或1:50,优选3:1~1:50的重量比(沸石重量相对于种子重量)加入种子中。在需要使用低沸石含量(例如,成本考虑)的情况下,沸石按照例如1:100至1:1000(沸石重量相对于种子重量)使用可以是合乎需要的。低沸石用量一般将需要更长的干燥时间,或在连续干燥步骤之间需要具有沸石间歇再生的多个连续干燥步骤。以上提及的所需最终种子水分含量(即在本发明干燥工艺之后)能够例如是3wt%-15wt%,优选5wt%-10wt%,更优选约8wt%的水分含量。In all cases the zeolites are capable of absorbing water directly or from moisture or from water vapor in the air. Zeolites are capable of retaining up to 55% or more of their weight in water. Depending on the initial moisture content of the seed, the water retention capacity of the zeolite used and the desired final moisture content of the seed, the zeolite can be formulated in a ratio of 100:1 to 1:100, for example, 50:1, 20:1, 15:1, 10:1, 8:1, 6:1, 5:1, 4:1, 3:1, 2:1, 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:1 8. 1:10, 1:15, 1:20 or 1:50, preferably 3:1 to 1:50 weight ratio (zeolite weight relative to seed weight) is added to the seeds. Where low zeolite levels need to be used (eg, cost considerations), it may be desirable to use zeolite at eg 1:100 to 1:1000 (zeolite weight to seed weight). Low zeolite dosages will generally require longer drying times, or multiple successive drying steps with intermittent regeneration of the zeolite between successive drying steps. The above mentioned desired final seed moisture content (ie after the drying process of the invention) can eg be a moisture content of 3 wt% - 15 wt%, preferably 5 wt% - 10 wt%, more preferably about 8 wt%.
在本发明优选的方法中,沸石用于干燥种子由此种子直接物理接触沸石。然而,本文中所使用的术语“混合物”和“将种子与预加水分的沸石粒子混合”应该理解为也涵盖其中沸石置于容器内和其中容器(每个都具有水分可渗透壁的袋子、匣子或盒子)与种子接触放置(或反之亦然)的那些实施方式。应该理解到,那些其中由于从种子中吸湿而由沸石粒子产生热,其中种子处于这种相对于沸石的位置而使所述产生的热能够破坏种子质量的实施方式预期成为本发明的一个方面,因为它们将受益于这种破坏作用能够通过使用预加水分的沸石粒子而避免的发现。In a preferred method of the invention, zeolite is used to dry the seeds whereby the seeds are in direct physical contact with the zeolite. However, the terms "mixture" and "mixing seeds with pre-moisturized zeolite particles" as used herein should be understood to also cover containers in which the zeolite is placed and containers (each having moisture permeable walls, bags, boxes or boxes) are placed in contact with the seeds (or vice versa). It should be understood that those embodiments in which heat is generated by the zeolite particles due to moisture absorption from the seed, wherein the seed is in such a position relative to the zeolite that said generated heat can damage the quality of the seed are contemplated as an aspect of the present invention, Because they would benefit from the discovery that this damage can be avoided by using pre-moisturized zeolite particles.
干燥可以在敞开系统中实施,但是优选在容器中实施。按照那种方式,基于干燥工艺来自大气中存在的水分的影响能够最小化。如本文中所使用的,“容器”代表任何适用于盛装种子、沸石或二者混合物的封闭或半封闭环境。容器的实例有,但不限于,散装货船货仓、船舶集装箱、筒仓(地窖,silo)、储存室、箱子、桶或袋子。容器能够由任何材料制成,优选这种容器是塑料或钢制容器。Drying can be carried out in an open system, but is preferably carried out in a container. In that way, the influence from moisture present in the atmosphere based on the drying process can be minimized. As used herein, "vessel" refers to any enclosed or semi-enclosed environment suitable for holding seeds, zeolites, or a mixture of both. Examples of containers are, but are not limited to, bulk carrier holds, ship containers, silos (silos), storage rooms, boxes, barrels or bags. The container can be made of any material, preferably such a container is a plastic or steel container.
本发明人现在已经发现的非常有效的方法是基于沸石的使用而干燥种子。A very efficient method that the inventors have now found is based on the use of zeolites to dry the seeds.
本发明的方法包括将种子与沸石粒子接触(或紧邻放置而使水分和热能够直接在种子和沸石之间交换)。这将导致水(水分)从种子向沸石转移。沸石对水分(水)的吸收或吸取并不是平衡反应,而是基本不可逆的。通过沸石的再生水分能够从沸石中释放出来。这种方法能够非常适合在种子收获之后立即实施。基本上能够使用简单的混凝土混合机或其它翻转机,由此提供能够在收获之后直接由任何农场主使用的低成本的有效的种子干燥方法。而且,该实施方式能够在运输期间通过将种子和沸石在合适的运输容器中混合而实施,由此提供非常有效的移动干燥方法。这将导致种子水分含量的强降低。在干燥之后,这些种子能够直接使用(用于播种,用于消费,用于加工或销售),它们能够进行储存,或者它们能够进一步干燥直至达到所需的水分含量。本文中的进一步干燥步骤的特征在于进一步干燥步骤之后种子的水分含量低于先前干燥步骤之后的水分含量。例如,第一干燥步骤能够导致水分含量例如从20wt%-25wt%降低至10wt%-12wt%。进一步干燥的步骤则可以用于将种子水分含量干燥至例如6wt%-8wt%。The method of the present invention involves contacting the seed with the zeolite particles (or placing them in close proximity to allow moisture and heat to be exchanged directly between the seed and the zeolite). This will cause water (moisture) to transfer from the seed to the zeolite. The absorption or absorption of moisture (water) by zeolite is not an equilibrium reaction, but basically irreversible. Moisture is released from the zeolite by regeneration of the zeolite. This method can be very suitable for implementation immediately after the seed is harvested. Essentially a simple concrete mixer or other tumbler can be used, thereby providing a low cost effective seed drying method that can be used by any farmer directly after harvest. Furthermore, this embodiment can be implemented during transport by mixing the seeds and zeolite in a suitable transport container, thus providing a very efficient mobile drying method. This will lead to a strong decrease in seed moisture content. After drying, the seeds can be used directly (for sowing, for consumption, for processing or sale), they can be stored, or they can be dried further until the desired moisture content is reached. The further drying step here is characterized in that the moisture content of the seed after the further drying step is lower than the moisture content after the previous drying step. For example, the first drying step can result in a decrease in the moisture content, for example from 20wt% - 25wt% to 10wt% - 12wt%. A further drying step may then be used to dry the seed moisture content to, for example, 6-8 wt%.
例如,适合长期储存而不会损失种子质量的所期望的最终水分含量为5-12%,优选6-10%,更优选约8%。For example, a desired final moisture content suitable for long-term storage without loss of seed quality is 5-12%, preferably 6-10%, more preferably about 8%.
有利地发现,加入到一批种子中的预加水分沸石量,以及种子暴露于预加水分沸石或与之接触的时间是没有限制的。据观察,长期将种子暴露于高量沸石会导致干燥的果皮,而并不会导致干燥的胚芽。所得种子能够正常萌芽。因此,不期望受束缚于理论,据假设,沸石不能释放(脱除)结合于胚芽的水分。因此在使用沸石时过分干燥(over-drying)不会出现危险。因此,沸石量可以适当充足地计量因为过剂量的机会最低。然而,沸石量也可以经过计量而在一定时间之后到达所需干燥水平。例如,如果使用具有保水容量50wt%的沸石,则需要20kg的全干沸石量才能将1吨种子的水分含量降低1wt%。Advantageously, it has been found that there is no limit to the amount of pre-moisturized zeolite that can be added to a batch of seeds, nor the time that the seeds are exposed to or contacted with the pre-moisturized zeolite. It was observed that long-term exposure of seeds to high amounts of zeolites resulted in dry peels but not dry germs. The obtained seeds can germinate normally. Therefore, without wishing to be bound by theory, it is hypothesized that the zeolite is unable to release (detach) the water bound to the germ. There is therefore no danger of over-drying when using zeolites. Therefore, the amount of zeolite can be properly dosed adequately since the chance of overdosing is minimal. However, the amount of zeolite can also be metered to reach the desired dryness level after a certain time. For example, if a zeolite with a water retention capacity of 50wt% is used, 20kg of dry zeolite is required to reduce the moisture content of 1 ton of seeds by 1wt%.
然而,最要的是要使用预加水分沸石。预加水分沸石通过将商购获得的(干)沸石或再生的基本上无水沸石与水或水蒸汽,如与空气中存在的水蒸汽接触而获得。沸石可以通过直接将其与液体水接触而进行预加水分,但是由于这可能会导致沸石内水分分配不均,则优选预加水分操作受控发生,如通过在一定量时间内将沸石暴露于一定湿度的空气,而容许沸石粒子从空气中吸收水分。因此,再生沸石基本上无水,要避免直接在本发明的各个方面中使用。However, it is most important to use pre-moisturized zeolites. Pre-moisturized zeolites are obtained by contacting commercially available (dried) zeolites or regenerated substantially anhydrous zeolites with water or water vapor, such as that present in air. Zeolites can be pre-moisturized by directly contacting them with liquid water, but since this may result in uneven distribution of water within the zeolite, it is preferred that pre-moisture occur in a controlled manner, such as by exposing the zeolite to Air with a certain humidity allows the zeolite particles to absorb moisture from the air. Thus, regenerated zeolites are substantially anhydrous and are to be avoided for use directly in the various aspects of the present invention.
在本发明的各个方面中,种子的水分含量能够在干燥之前、期间和/或之后进行测定,优选在干燥之前和之后进行测定。所述水分含量能够采用本领域已知的任何方法进行测定。优选所述方法是其中测定电导率变化的方法。干种子相比于具有高水分含量的种子具有较低的电导率。本方法易于使用而通过低训练程度的人员而在低技术场地如农场现场就能简单地实施。可替代地,水分含量可以通过从所述种子中取出等分试样、测定重量、在干燥炉(烘箱)中干燥所述种子并测定由于干燥的重量损失而进行测定,由此提供水分含量的测定值。In various aspects of the invention, the moisture content of the seed can be measured before, during and/or after drying, preferably before and after drying. The moisture content can be measured by any method known in the art. Preferably the method is one in which a change in conductivity is determined. Dried seeds have a lower electrical conductivity compared to seeds with high moisture content. The method is easy to use and simple to implement in a low-skilled field, such as a farm field, by personnel with a low degree of training. Alternatively, the moisture content can be determined by removing an aliquot from the seed, measuring the weight, drying the seed in a drying oven (oven) and measuring the weight loss due to drying, thereby providing an indication of the moisture content. measured value.
在本发明方法的优选实施方式中,种子水分含量在其与预加水分的沸石混合之前进行测定然后测定目标水分含量。然后选择预加水分的沸石的量,而使将要从种子中去除的水分的量能够通过沸石吸收。沸石的量可以是有限的,导致种子水分含量超过其约3wt%-5wt%的最低可获得水平,或沸石可以过量加入,而使种子水分含量降低至约3wt%-5wt%的水平。尤其令人惊奇的是在这个水平下,种子仍然表现出高萌芽能力。In a preferred embodiment of the method according to the invention, the moisture content of the seed is determined before it is mixed with the pre-moisturized zeolite and then the target moisture content is determined. The amount of pre-moisturized zeolite is then selected such that the amount of water to be removed from the seed can be absorbed by the zeolite. The amount of zeolite may be limited so that the seed moisture content exceeds its minimum achievable level of about 3-5 wt%, or the zeolite may be added in excess such that the seed moisture content is reduced to a level of about 3-5 wt%. It was especially surprising that at this level the seeds still exhibited a high germination capacity.
在将水转移至沸石之后,可以将沸石从所干燥的物质中分离出来。本发明方法的这个另外的实施方式能够采用本领域中任何已知的方法完成,例如,分离能够通过离心实现。在本发明优选的实施方式中,所述分离通过筛分实现。术语“筛分”是指通过将混合物通过规定筛目的筛子、网(net)或其它过滤方法将各种不同尺寸的颗粒的混合物分成两个或多个部分。筛分也能采用本领域众所周知的筛分机器进行实施。一般而言,筛子从不需要的物质中分离出所需的成分。优选种子和沸石尺寸不同,由此容许通过筛子进行有效分离。优选沸石粒子的尺寸大于种子的尺寸。更优选地,选择沸石的尺寸而使采用筛子将沸石从种子中完全分离成为可能。优选地,沸石粒子的尺寸在0.1至20mm之间,更优选在1.5至15mm之间,更加优选所述尺寸为6、7、8、9、10、11、12、13或14mm,最优选8mm。尽管优选将干燥种子从沸石中分离出来,但是也可以无需分离而使用这些种子。After transferring the water to the zeolite, the zeolite can be separated from the dried material. This additional embodiment of the method of the invention can be accomplished using any method known in the art, for example, separation can be achieved by centrifugation. In a preferred embodiment of the invention, said separation is achieved by sieving. The term "sieving" refers to the separation of a mixture of particles of various sizes into two or more fractions by passing the mixture through a sieve of specified mesh size, a net, or other filtering method. Sieving can also be performed using sieving machines well known in the art. In general, sieves separate desired components from unwanted substances. Preferably the seed and zeolite are of different sizes, thereby allowing efficient separation by sieves. Preferably the size of the zeolite particles is larger than the size of the seed. More preferably, the size of the zeolite is chosen such that a complete separation of the zeolite from the seed is possible using a sieve. Preferably, the size of the zeolite particles is between 0.1 and 20 mm, more preferably between 1.5 and 15 mm, even more preferably said size is 6, 7, 8, 9, 10, 11, 12, 13 or 14 mm, most preferably 8 mm . Although it is preferred to separate the dry seeds from the zeolite, the seeds can also be used without separation.
混合物能够保持静态,意指种子和沸石加到一起无需将混合物再进行任何搅拌,或混合物能够保持运动。混合物例如可以通过采用混合机、转筒、掺混机、振荡器或翻转机保持运动。The mixture can remain static, meaning that the seeds and zeolite are added together without any further stirring of the mixture, or the mixture can remain in motion. The mixture can be kept in motion, for example, by using mixers, tumblers, blenders, shakers or tumblers.
在本发明一个进一步的实施方式中,沸石能够通过加热再生并且再利用。再生能够在本发明方法的每个干燥步骤之后实施。例如,当沸石和种子按照上述进行分离之时沸石能够在在干燥之后进行再生。再生能够通过使用任何已知方法,例如经由蒸汽、火焰加热,经由气体、炉子加热或能够使用微波炉来完成。在本发明优选的实施方式中,所述加热采用连续微波系统而实施。所述再生能够在200至400℃之间,更优选220至250℃之间的温度下实施。In a further embodiment of the invention, the zeolite can be regenerated and reused by heating. Regeneration can be carried out after each drying step of the method of the invention. For example, the zeolite can be regenerated after drying when the zeolite and seeds are separated as described above. Regeneration can be done using any known method, eg via steam, flame heating, via gas, stove heating or microwave ovens can be used. In a preferred embodiment of the present invention, the heating is carried out using a continuous microwave system. The regeneration can be carried out at a temperature between 200 and 400°C, more preferably between 220 and 250°C.
本发明方法的主要优点在于改善种子可储存性的基本步骤能够直接在,或至少靠近收获场地之处实施,由此容许这些种子快速干燥,这会导致所述种子的可储存性和质量得以改善。The main advantage of the method of the present invention is that the basic step of improving the storability of seeds can be carried out directly at, or at least close to, the harvesting site, thereby allowing rapid drying of these seeds, which leads to improved storability and quality of said seeds .
实施例Example
实施例1.采用完全脱水沸石进行直接干燥Embodiment 1. adopts complete dehydration zeolite to carry out direct drying
沸石粒子在250℃的炉子中进行干燥以便提供完全干燥的沸石(全干沸石)。将干燥沸石粒子与新收获的甜菜(饲用甜菜,菾菜,beta vulgaris)种子在容器中按照等重量的量混合,并监测容器中的温度。混合物中的温度非常快地达到90℃的值。The zeolite particles were dried in an oven at 250°C to provide a completely dry zeolite (totally dry zeolite). Dry zeolite particles were mixed with freshly harvested sugar beet (fodder beet, Beta vulgaris, beta vulgaris) seeds in equal weight in containers and the temperature in the containers was monitored. The temperature in the mixture reached a value of 90° C. very quickly.
平行实验,将沸石粒子与小体积的水混合并记录容器中的温度(参见图1)。温度几乎立即升高至超过80℃的值。In a parallel experiment, zeolite particles were mixed with a small volume of water and the temperature in the container was recorded (see Figure 1). The temperature increased almost immediately to values exceeding 80°C.
考虑到40~50℃的温度对于种子的生命力和萌芽质量是致命的或非常有害的,很明显种子和全干沸石的直接混合是并非有益的。Considering that temperatures of 40-50°C are lethal or very detrimental to the viability and germination quality of the seeds, it is clear that direct mixing of seeds with whole dry zeolite is not beneficial.
实施例2.阳光干燥与沸石珠干燥对比Example 2. Comparison of sun drying and zeolite bead drying
辣椒(辣椒属,Capsicum)种子在泰国由农场主(TVRC-热带蔬菜研究中心(Tropical Vegetable Research Center)的成员)通过传统方法收获。50%的种子通过经典方法干燥(在阳光下干燥)而随后储存于密封塑料容器中。收获的其余50%的种子采用本发明的方法使用沸石粒子干燥(沸石珠干燥),且所获得的种子按照相同的方式储存。Pepper (Capsicum) seeds were traditionally harvested in Thailand by farmers (members of TVRC - Tropical Vegetable Research Center). 50% of the seeds were dried by the classical method (dried in the sun) and then stored in airtight plastic containers. The remaining 50% of the seeds harvested were dried using the method of the invention using zeolite particles (zeolite bead drying) and the obtained seeds were stored in the same way.
对于经典干燥系统,使用阳光干燥(在泰国是仅有的可供利用的系统)。For the classic drying system, sun drying is used (the only system available in Thailand).
对于采用沸石粒子的干燥方法,按照以下方法进行:使用平均直径8mm的沸石珠。将沸石珠在炉中250℃下干燥3h,之后沸石珠具有27wt%的最大水分吸收容量。沸石珠随后预加水分至水分含量为5wt%,将这些沸石珠的最大水分吸收容量改变至22wt%。将种子和沸石珠混合,并储存于密闭塑料容器中。For the drying method using zeolite particles, the following method was used: zeolite beads with an average diameter of 8 mm were used. The zeolite beads were dried in an oven at 250° C. for 3 h, after which the zeolite beads had a maximum moisture absorption capacity of 27 wt%. The zeolite beads were then pre-moisturized to a moisture content of 5 wt%, changing the maximum moisture absorption capacity of these zeolite beads to 22 wt%. Mix seeds and zeolite beads and store in an airtight plastic container.
在干燥过程前后测定阳光晒干和沸石珠干燥的样品二者的水分含量。总计进行4次重复测定,官方ISTA(国际种子测试协会(International SeedTesting Association))方法用于测定水分含量。The moisture content of both sun-dried and zeolite bead-dried samples was determined before and after the drying process. A total of 4 replicates were performed and the official ISTA (International Seed Testing Association) method was used to determine moisture content.
获得的结果如下:干燥之前,种子所具水分含量为24wt%(干提取方法)。干燥之后和储存期间,测定的水分含量如表1所示。The following results were obtained: Before drying, the seeds had a moisture content of 24 wt% (dry extraction method). After drying and during storage, the measured moisture content is shown in Table 1.
表1.通过两种不同方法干燥的种子的水分含量(以水的wt%计)。Table 1. Moisture content (in wt% of water) of seeds dried by two different methods.
在沸石珠干燥种子的一个密封容器中,在存储期间记录空气相对湿度。相对湿度(rH)随着月数时间段增加的事实表明沸石珠已经达到其最大水分吸取容量,即,水分吸收容量已经完全用尽,而容器内的空气与种子中残余水分达成平衡。(参见图2)。In a sealed container of zeolite bead dried seeds, the relative air humidity was recorded during storage. The fact that the relative humidity (rH) increased over the period of months indicated that the zeolite beads had reached their maximum water uptake capacity, i.e., the water uptake capacity had been completely exhausted and the air in the container had reached equilibrium with the residual water in the seeds. (See Figure 2).
两样品之间的质量差异是很显著的。表2总结了一些结果。在受控实验室条件下萌芽通过以上所示的ISTA规定的方法进行测定。也测试了出土率(soil emergence),以及20天后小植株的重量。The mass difference between the two samples is significant. Table 2 summarizes some results. Germination was determined by the ISTA prescribed method indicated above under controlled laboratory conditions. Soil emergence was also tested, as was the weight of the plantlets after 20 days.
表2.通过两种不同方法干燥而随后按照以上描述进行储存的种子的萌芽率(以萌芽种子%计)和出土率(以出土种子%计)。Table 2. Germination (in % of germinated seeds) and emergence (in % of emerging seeds) of seeds dried by two different methods and subsequently stored as described above.
正如图3中所见,干燥之后立即萌芽对于两种方法都较好。然而,在密封容器中储存6个月之后沸石珠干燥方法提供远远更好的结果。As can be seen in Figure 3, germination immediately after drying was better for both methods. However, the zeolite bead drying method provided far better results after 6 months storage in a sealed container.
结论in conclusion
如果沸石珠进行预加水分,沸石珠的放热反应的负面影响能够避免而种子能够按照非常简单的方式进行干燥。本发明的干燥方法具有如此关键的影响以至于在存储后这些种子的质量(例如萌芽能力)仍保持非常之高。另外,按照这种方式干燥的种子表现了出土率(field emergence)升高而生长更具生命力。这改善了由这些种子生长的植物的健康和后来的产率。另外将会预期到正确干燥的种子遭致真菌的进攻会更少。If the zeolite beads are pre-moisturized, the negative influence of the exothermic reaction of the zeolite beads can be avoided and the seeds can be dried in a very simple manner. The drying method of the invention has such a critical effect that the quality (eg germination ability) of these seeds remains very high after storage. Additionally, seeds dried in this manner exhibited increased field emergence and more vigorous growth. This improves the health and subsequent yield of plants grown from these seeds. Additionally it would be expected that properly dried seeds would be less attacked by fungi.
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2011
- 2011-07-14 CN CN201180043364.2A patent/CN103209593B/en not_active Expired - Fee Related
- 2011-07-14 WO PCT/NL2011/050512 patent/WO2012008835A1/en not_active Ceased
- 2011-07-14 EP EP11736194.9A patent/EP2592936B1/en not_active Not-in-force
- 2011-07-14 US US13/810,658 patent/US9389016B2/en not_active Expired - Fee Related
- 2011-07-14 BR BR112013001128-9A patent/BR112013001128B1/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040040173A1 (en) * | 2000-05-25 | 2004-03-04 | Kruithof Arjen Johannes | Method for drying finely divided substances |
| EP1667623B1 (en) * | 2003-09-12 | 2010-11-24 | Z-Medica Corporation | Partially hydrated hemostatic agent |
| CN1961066A (en) * | 2004-03-31 | 2007-05-09 | 丹尼斯科公司 | method |
| CN101060866A (en) * | 2004-12-27 | 2007-10-24 | Z-美迪卡公司 | Molecular sieve materials having increased particle size forthe formation of blood clots |
Non-Patent Citations (2)
| Title |
|---|
| ADSORPTION DRYING OF CORN IN ZEOLITE GRANULES USING A ROTARY DRUM;Z.Alikhani,et.al;《Drying Technology》;19921231;第10卷(第3期);第783-797页 * |
| 利用沸石干燥洋葱造粒种子之研究;黄玉梅,等;《植物种苗》;20100301;第12卷(第1期);第23-30页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US20130212902A1 (en) | 2013-08-22 |
| EP2592936A1 (en) | 2013-05-22 |
| EP2592936B1 (en) | 2014-10-15 |
| WO2012008835A1 (en) | 2012-01-19 |
| BR112013001128A2 (en) | 2016-05-17 |
| CN103209593A (en) | 2013-07-17 |
| BR112013001128B1 (en) | 2018-08-14 |
| US9389016B2 (en) | 2016-07-12 |
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