CN103165590B - Light-emitting diode and direct-light-type backlight - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种发光二极管及一种应用该发光二极管的直下式背光源。 The invention relates to a light-emitting diode and a direct-down backlight source using the light-emitting diode.
背景技术 Background technique
发光二极管是一种节能、环保、长寿命的固体光源,因此近十几年来对发光二极管技术的研究一直非常活跃,发光二极管也有渐渐取代日光灯、白炽灯等传统光源的趋势。 Light-emitting diodes are energy-saving, environmentally friendly, and long-life solid-state light sources. Therefore, the research on light-emitting diode technology has been very active in the past ten years, and light-emitting diodes are gradually replacing traditional light sources such as fluorescent lamps and incandescent lamps.
现有技术的发光二极管通常包括一个基板、一个反射层、一个发光二极管芯片及一个封装层,反射层贴附在基板表面,该发光二极管芯片位于该反射层的上方,该发光二极管芯片具有一个朝向该反射层的出光面,该封装层覆盖该反射层且包覆该发光二极管芯片。发光二极管芯片发出的光线朝向反射层,反射层将光线反射到外界。然而,单个发光二极管侧向出射光的光强较小,应用该发光二极管制造背光源时,需要将多个发光二极管密集地排列设置在一个面板上。由于使用的发光二极管的数量较多,各发光二极管之间彼此间的距离较小,各发光二极管在工作时产生较多的热量,背光源内由于热量聚集会出现数个热点(hotspot),如果热量不及时地散发出去,将会使发光二极管的温度过高无法正常工作,甚至被烧坏。 The light-emitting diodes in the prior art generally include a substrate, a reflective layer, a light-emitting diode chip and a packaging layer, the reflective layer is attached to the surface of the substrate, the light-emitting diode chip is located above the reflective layer, and the light-emitting diode chip has an orientation On the light emitting surface of the reflective layer, the encapsulation layer covers the reflective layer and wraps the LED chip. The light emitted by the LED chip is directed towards the reflective layer, and the reflective layer reflects the light to the outside. However, the light intensity of the light emitted laterally by a single light emitting diode is small, and when the light emitting diode is used to manufacture a backlight source, it is necessary to densely arrange a plurality of light emitting diodes on a panel. Due to the large number of LEDs used, the distance between each LED is small, and each LED generates more heat when it is working. Several hot spots (hotspots) will appear in the backlight due to heat accumulation. If the heat If it is not released in time, the temperature of the light-emitting diode will be too high to work normally, or even burned out.
发明内容 Contents of the invention
有鉴于此,有必要提供一种具有较强侧向出光的发光二极管及应用该发光二极管的直下式背光源。 In view of this, it is necessary to provide a light-emitting diode with strong side-emitting light and a direct-lit backlight using the light-emitting diode.
一种发光二极管,包括一个基板、一个发光二极管芯片、第一电极、第二电极、一个封装层及一个反射层,该基板开设一个凹槽,所述反射层贴附在该凹槽的底面上,该发光二极管芯片置于该凹槽内且位于该反射层的上方,该封装层填充在该基板的凹槽内以覆盖该反射层且包覆该发光二极管芯片,该反射层包括一个第一反射层及一个第二反射层,该第一反射层位于该凹槽底面中央,该第二反射层环绕在该第一反射层的外围并与第一反射层相连,第一反射层的表面为朝向该发光二极管芯片凸起的凸面,第二反射层的表面为凹面,该发光二极管芯片与该第一电极及第二电极电连接,该发光二极管芯片具有一个与该反射层相对的出光面。 A light-emitting diode, comprising a substrate, a light-emitting diode chip, a first electrode, a second electrode, an encapsulation layer and a reflective layer, the substrate has a groove, and the reflective layer is attached to the bottom surface of the groove , the light-emitting diode chip is placed in the groove and above the reflective layer, the encapsulation layer is filled in the groove of the substrate to cover the reflective layer and wrap the light-emitting diode chip, the reflective layer includes a first A reflective layer and a second reflective layer, the first reflective layer is located in the center of the bottom surface of the groove, the second reflective layer surrounds the periphery of the first reflective layer and is connected to the first reflective layer, the surface of the first reflective layer is The convex surface protrudes toward the light emitting diode chip, the surface of the second reflective layer is concave, the light emitting diode chip is electrically connected with the first electrode and the second electrode, and the light emitting diode chip has a light emitting surface opposite to the reflective layer.
一种应用上述发光二极管的直下式背光源,包括一个背板、多个上述发光二极管、置于该背板上方的一个光学模组以及围设在该背板周围的一个框架,该多个发光二极管间隔地设置于该背板上,从发光二极管发出的光线穿过该光学模组向外射出。 A direct-lit backlight using the above-mentioned light-emitting diodes, comprising a backplane, a plurality of the above-mentioned light-emitting diodes, an optical module placed above the backplane, and a frame surrounding the backplane, the plurality of light-emitting diodes The diodes are arranged on the back plate at intervals, and the light emitted from the light emitting diodes passes through the optical module and emits outwards.
由于第一反射层的表面为凸面对光线具有发散作用,较多入射光线会被第一反射层反射向发光二极管芯片两侧的方向,使发光二极管芯片两侧的光强较大,发光二极管具有较强的侧向光。上述直下式背光源中,由于单个发光二极管具有较强的侧向光,各发光二极管之间的距离可以设置较大,既减少了使用的发光二极管的数量,又能防止热量在直下式背光源内累积利于及时散热。 Since the surface of the first reflective layer is convex and has a diverging effect on the light, more incident light will be reflected by the first reflective layer to the direction of both sides of the light-emitting diode chip, so that the light intensity on both sides of the light-emitting diode chip is relatively large, and the light-emitting diode With strong side light. In the above-mentioned direct-type backlight, since a single light-emitting diode has strong side light, the distance between each light-emitting diode can be set relatively large, which not only reduces the number of light-emitting diodes used, but also prevents heat from entering the direct-type backlight. Accumulation is conducive to timely heat dissipation.
附图说明 Description of drawings
图1为本发明一较佳实施例的发光二极管的剖视图。 FIG. 1 is a cross-sectional view of a light emitting diode according to a preferred embodiment of the present invention.
图2为与图1中的发光二极管相对应的俯视图。 FIG. 2 is a top view corresponding to the LED in FIG. 1 .
图3为图1中的发光二极管工作时的光路图。 FIG. 3 is a light path diagram of the light emitting diode in FIG. 1 when it is working.
图4所示为反映图1中的发光二极管出射光的出射角与光强之间关系的坐标图。 FIG. 4 is a coordinate diagram reflecting the relationship between the exit angle and light intensity of the light emitted by the light emitting diode in FIG. 1 .
图5为一个应用图1中的发光二极管的直下式背光源的剖视示意图。 FIG. 5 is a schematic cross-sectional view of a direct-lit backlight applying the light-emitting diode shown in FIG. 1 .
主要元件符号说明 Explanation of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。 The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式 Detailed ways
如图1及图2所示为本发明一较佳实施例的发光二极管,该发光二极管100包括一个基板10、一个发光二极管芯片11、第一、第二连接件12、12a、第一、第二电极13、13a、一个封装层14及一个反射层15。 As shown in Fig. 1 and Fig. 2, it is a light emitting diode according to a preferred embodiment of the present invention. The light emitting diode 100 includes a substrate 10, a light emitting diode chip 11, first and second connectors 12, 12a, first and second Two electrodes 13 , 13 a , an encapsulation layer 14 and a reflective layer 15 .
该基板10开设一个凹槽101。该凹槽101的底面上设有一层反射材料,形成所述反射层15。该反射层15包括位于该凹槽101底面中央的一个第一反射层151、环绕在第一反射层151的外围、并与第一反射层151相连的一个第二反射层152及环绕在第二反射层152的外围、并与第二反射层152相连的一个第三反射层153。第一反射层151、第二反射层152及第三反射层153的表面均为弧面。第一反射层151的表面为朝向该发光二极管芯片11凸起的凸面,第二反射层152及第三反射层153的表面均为凹面。第二反射层152的曲率小于第三反射层153的曲率。第二反射层152在该凹槽101内的深度D1不小于第三反射层153在该凹槽101内的深度D2。第二反射层152在该凹槽101内的深度D1自远离第一反射层151的方向逐渐减小,第三反射层153在该凹槽101内的深度D2自远离第二反射层152的方向逐渐减小。在第二反射层152与第三反射层153的连接处,第二反射层152在该凹槽101内的深度D1具有最小值,第三反射层153在该凹槽101内的深度D2具有最大值。 The substrate 10 defines a groove 101 . A layer of reflective material is provided on the bottom surface of the groove 101 to form the reflective layer 15 . The reflective layer 15 includes a first reflective layer 151 located at the center of the bottom surface of the groove 101, a second reflective layer 152 surrounding the periphery of the first reflective layer 151 and connected to the first reflective layer 151, and a second reflective layer 152 surrounding the second reflective layer 151. A third reflective layer 153 is formed around the reflective layer 152 and connected to the second reflective layer 152 . Surfaces of the first reflective layer 151 , the second reflective layer 152 and the third reflective layer 153 are all arc surfaces. The surface of the first reflective layer 151 is a convex surface protruding toward the LED chip 11 , and the surfaces of the second reflective layer 152 and the third reflective layer 153 are both concave. The curvature of the second reflective layer 152 is smaller than that of the third reflective layer 153 . The depth D1 of the second reflective layer 152 in the groove 101 is no less than the depth D2 of the third reflective layer 153 in the groove 101 . The depth D1 of the second reflective layer 152 in the groove 101 gradually decreases from the direction away from the first reflective layer 151, and the depth D2 of the third reflective layer 153 in the groove 101 decreases from the direction away from the second reflective layer 152. slowing shrieking. At the junction of the second reflective layer 152 and the third reflective layer 153, the depth D1 of the second reflective layer 152 in the groove 101 has a minimum value, and the depth D2 of the third reflective layer 153 in the groove 101 has a maximum value. value.
所述第一、第二电极13、13a设置于该基板10的上表面上。第一、第二电极13、13a中的每一个包括一个宽度较宽的第一段132及一个较窄的第二段133。第一、第二电极13、13a的第一段132设置在凹槽101外并位于该基板10的相对两端。第一、第二电极13、13a的第二段133从第一段132延伸到该凹槽101的开口的中央位置,彼此间隔。上述第一、第二连接件12、12a导电连接在第一、第二电极13、13a的第二段133的末端的下表面。第二段133的宽度小于第一段132的宽度,以尽量降低第一、第二电极13、13a干扰发光二极管芯片11发出的光线。 The first and second electrodes 13 , 13 a are disposed on the upper surface of the substrate 10 . Each of the first and second electrodes 13 , 13 a includes a first segment 132 with a wider width and a second segment 133 with a narrower width. The first segments 132 of the first and second electrodes 13 , 13 a are disposed outside the groove 101 and located at opposite ends of the substrate 10 . The second section 133 of the first and second electrodes 13, 13a extends from the first section 132 to the central position of the opening of the groove 101, and is spaced apart from each other. The first and second connecting members 12 and 12a are conductively connected to the lower surfaces of the ends of the second segments 133 of the first and second electrodes 13 and 13a. The width of the second section 133 is smaller than the width of the first section 132 to minimize the first and second electrodes 13 , 13 a interfering with the light emitted by the LED chip 11 .
该发光二极管芯片11容置于该凹槽101中,并位于该凹槽101的开口的中央。该发光二极管芯片11与该反射层15相间隔。该发光二极管芯片11具有一个出光面,该发光二极管芯片11的出光面朝向该反射层15。该发光二极管芯片11不设置在第二反射层152的表面的焦点位置处,以避免该发光二极管芯片11遮蔽出射的光线。该发光二极管芯片11的两个电极分别与上述第一、第二连接件12、12a导电连接。 The LED chip 11 is accommodated in the groove 101 and located at the center of the opening of the groove 101 . The LED chip 11 is spaced apart from the reflective layer 15 . The LED chip 11 has a light-emitting surface, and the light-emitting surface of the LED chip 11 faces the reflective layer 15 . The light emitting diode chip 11 is not disposed at the focal point of the surface of the second reflective layer 152 to prevent the light emitting diode chip 11 from shielding the emitted light. The two electrodes of the light emitting diode chip 11 are electrically connected to the above-mentioned first and second connectors 12 and 12a respectively.
该封装层14为透光材质填充在该基板10的凹槽101内,该封装层14包覆该发光二极管芯片11及第一、第二连接件12、12a,该封装层14的出光面与基板10的上表面齐平。可选地,可在该封装层14内例如可以是在封装层14的出光面附近掺入荧光粉170,以改变出射光的波长。 The encapsulation layer 14 is filled with a light-transmitting material in the groove 101 of the substrate 10, the encapsulation layer 14 covers the LED chip 11 and the first and second connectors 12, 12a, and the light-emitting surface of the encapsulation layer 14 is in contact with the The upper surface of the substrate 10 is flush. Optionally, phosphor powder 170 can be doped in the encapsulation layer 14 , for example, near the light-emitting surface of the encapsulation layer 14 , so as to change the wavelength of the outgoing light.
如图3所示,发光二极管芯片11发出的一部分光线由第一反射层151反射到外界,一部分光线由第二反射层152反射到外界,一部分光线由第三反射层153反射到外界。 As shown in FIG. 3 , part of the light emitted by the LED chip 11 is reflected to the outside by the first reflective layer 151 , part of the light is reflected to the outside by the second reflective layer 152 , and part of the light is reflected to the outside by the third reflective layer 153 .
图4所示为反映该发光二极管100出射光的出射角与光强之间关系的坐标图。由于第一反射层151的表面为凸面对光线具有发散作用,一部分入射的光线会被第一反射层151反射向发光二极管芯片11两侧的方向;又由于第三反射层153的曲率大于第二反射层152的曲率,第三反射层153将发光二极管芯片11发出的较多的光线反射向发光二极管芯片11两侧的方向,使发光二极管100出射光的光强在出射角为60度附近为最大,也即发光二极管芯片11两侧的光强为最大,发光二极管100具有较强的侧向光。 FIG. 4 is a graph showing the relationship between the angle of light emitted by the light emitting diode 100 and the light intensity. Since the surface of the first reflective layer 151 is convex and has a diverging effect on the light, a part of the incident light will be reflected by the first reflective layer 151 to the direction of both sides of the light-emitting diode chip 11; The curvature of the second reflective layer 152, the third reflective layer 153 reflects more light emitted by the light emitting diode chip 11 to the direction of both sides of the light emitting diode chip 11, so that the light intensity of the light emitted by the light emitting diode 100 is around 60 degrees at an exit angle is the maximum, that is, the light intensity on both sides of the LED chip 11 is the maximum, and the LED 100 has stronger side light.
图5所示为一个采用上述发光二极管100的直下式背光源200的示意图。该直下式背光源200包括一个背板20、相互间隔设置于该背板20上的多个发光二极管100、置于该发光二极管100上方的一个光学模组22、以及围设在该背板20周围的一个框架24。 FIG. 5 is a schematic diagram of a direct-lit backlight 200 using the LED 100 described above. The direct type backlight source 200 includes a backplane 20, a plurality of light emitting diodes 100 arranged at intervals on the backplane 20, an optical module 22 placed above the light emitting diodes 100, and surrounding the backplane 20. 24 around a frame.
该光学模组22包括一个扩散板222、一个第一增亮膜224、及一个第二增亮膜226。该扩散板222可将多个发光二极管100发出的光线均匀化,该第一增亮膜224及第二增亮膜226会将均匀化光线集中为特定的角度射出。 The optical module 22 includes a diffusion plate 222 , a first brightness enhancement film 224 , and a second brightness enhancement film 226 . The diffusion plate 222 can uniformize the light emitted by the plurality of LEDs 100 , and the first brightness enhancement film 224 and the second brightness enhancement film 226 can concentrate the homogenized light to emit at a specific angle.
在上述直下式背光源200中,由于单个发光二极管100具有较强的侧向光,各发光二极管100之间的距离d可以设置较大,既减少了使用的发光二极管100的数量,又能防止热量在直下式背光源200内累积,利于及时散热。 In the direct type backlight 200 mentioned above, since a single light-emitting diode 100 has strong side light, the distance d between each light-emitting diode 100 can be set relatively large, which not only reduces the number of light-emitting diodes 100 used, but also prevents The heat is accumulated in the direct-lit backlight 200, which is beneficial to dissipate heat in time.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110417222.XA CN103165590B (en) | 2011-12-14 | 2011-12-14 | Light-emitting diode and direct-light-type backlight |
| TW100147075A TW201324866A (en) | 2011-12-14 | 2011-12-19 | LED and direct type backlight source using the same |
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| CN201110417222.XA CN103165590B (en) | 2011-12-14 | 2011-12-14 | Light-emitting diode and direct-light-type backlight |
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| CN103165590B true CN103165590B (en) | 2015-11-25 |
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| KR102424005B1 (en) * | 2017-10-26 | 2022-07-25 | 에피스타 코포레이션 | Light-emitting device |
| CN115732528A (en) * | 2021-09-01 | 2023-03-03 | 启端光电股份有限公司 | Bottom-emitting LED displays |
| CN116544262B (en) * | 2023-06-09 | 2023-10-20 | 盐城鸿石智能科技有限公司 | Micro LED display panel with high light emitting utilization rate and preparation method thereof |
| CN117038818A (en) * | 2023-10-08 | 2023-11-10 | 盐城鸿石智能科技有限公司 | A highly reflective MicroLED and its preparation method |
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