CN103031577B - Method for preparing titanium and titanium obtained by the method - Google Patents
Method for preparing titanium and titanium obtained by the method Download PDFInfo
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- 239000010936 titanium Substances 0.000 title claims abstract description 177
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 176
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 167
- 238000000034 method Methods 0.000 title claims abstract description 58
- 229910052751 metal Inorganic materials 0.000 claims abstract description 60
- 239000002184 metal Substances 0.000 claims abstract description 59
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 47
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 29
- 150000003839 salts Chemical class 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 26
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 239000002893 slag Substances 0.000 claims abstract description 21
- 230000009467 reduction Effects 0.000 claims abstract description 16
- 239000003792 electrolyte Substances 0.000 claims abstract description 14
- 239000011148 porous material Substances 0.000 claims abstract description 12
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 239000012141 concentrate Substances 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 claims description 8
- 239000003830 anthracite Substances 0.000 claims description 8
- 239000000571 coke Substances 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 5
- 239000010962 carbon steel Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 239000002802 bituminous coal Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 239000003610 charcoal Substances 0.000 claims description 3
- 239000002006 petroleum coke Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- 229910001514 alkali metal chloride Inorganic materials 0.000 claims description 2
- 229910001617 alkaline earth metal chloride Inorganic materials 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 23
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000010287 polarization Effects 0.000 abstract description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 229910010413 TiO 2 Inorganic materials 0.000 description 12
- 239000000292 calcium oxide Substances 0.000 description 7
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 238000003723 Smelting Methods 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229910001208 Crucible steel Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- -1 trivalent Chemical compound 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- BUKHSQBUKZIMLB-UHFFFAOYSA-L potassium;sodium;dichloride Chemical compound [Na+].[Cl-].[Cl-].[K+] BUKHSQBUKZIMLB-UHFFFAOYSA-L 0.000 description 3
- 238000004876 x-ray fluorescence Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000012764 semi-quantitative analysis Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009870 titanium metallurgy Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/10—Obtaining titanium, zirconium or hafnium
- C22B34/12—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
- C22B34/1263—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining metallic titanium from titanium compounds, e.g. by reduction
- C22B34/1281—Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining metallic titanium from titanium compounds, e.g. by reduction using carbon containing agents, e.g. C, CO, carbides
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/26—Electrolytic production, recovery or refining of metals by electrolysis of melts of titanium, zirconium, hafnium, tantalum or vanadium
- C25C3/28—Electrolytic production, recovery or refining of metals by electrolysis of melts of titanium, zirconium, hafnium, tantalum or vanadium of titanium
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
本发明公开了一种金属钛的制备方法,其中,该方法包括以下步骤:(1)将熔融态的含钛原料与碳质还原剂接触,接触的条件使得所述含钛原料中的二氧化钛还原成低价钛,并得到熔融态的含有低价钛的还原产物钛渣;(2)将步骤(1)得到的熔融态的含有低价钛的还原产物钛渣冷却成型,得到具有多孔结构的含钛材料;所述具有多孔结构的含钛材料的平均孔直径为1mm-10mm,孔隙率为20%-60%;(3)以步骤(2)得到的含钛材料为阳极,金属为阴极,熔盐为电解质,在电解条件下进行电解,得到金属钛单质。采用本发明提供的方法工艺简单,阳极电阻率小、不易极化,电解容易,且最终阴极产物金属钛的纯度较高。The invention discloses a method for preparing metal titanium, wherein the method comprises the following steps: (1) contacting a molten titanium-containing raw material with a carbonaceous reducing agent, and the contacting conditions are such that titanium dioxide in the titanium-containing raw material is reduced into low-valent titanium, and obtain the titanium slag of reduction product containing low-valent titanium in molten state; Titanium-containing material; the average pore diameter of the titanium-containing material with a porous structure is 1mm-10mm, and the porosity is 20%-60%; (3) the titanium-containing material obtained in step (2) is used as the anode, and the metal is the cathode , the molten salt is used as the electrolyte, and the electrolysis is carried out under electrolytic conditions to obtain the metal titanium element. The method provided by the invention has the advantages of simple process, small anode resistivity, difficult polarization, easy electrolysis, and high purity of final cathode product metal titanium.
Description
技术领域 technical field
本发明涉及一种金属钛的制备方法及由该方法得到的金属钛。The invention relates to a method for preparing metallic titanium and metallic titanium obtained by the method.
背景技术 Background technique
钛及钛合金具有密度小、比强度高、耐热耐低温性能好、耐蚀性良好以及生物兼容性优异等一系列优点,因此,具有“未来金属”、“太空金属”以及“海洋金属”的美称。Titanium and titanium alloys have a series of advantages such as low density, high specific strength, good heat and low temperature resistance, good corrosion resistance, and excellent biocompatibility. Therefore, they have "future metals", "space metals" and "ocean metals". reputation.
钛属于稀有金属,然而,实际上钛元素在地壳中的丰度占第七位(0.45重量%),远远高于许多常见的金属。但是由于钛的性质活泼,对冶炼工艺要求高,使得人们无法制得大量的钛,因而其被归类为“稀有”的金属。目前,国际上唯一通行的金属钛的工业生产方法为Kroll法,该方法包括将含二氧化钛制成氯化钛、镁还原-真空蒸馏、产品后处理以及镁电解等主要工序;其优点在于可以实现氯、镁的循环利用,但是Kroll法存在流程长、还原率低、还原剂价格较高以及间歇式作业等缺陷,从而导致金属钛生产成本居高不下。随着钛金属从航空航天、军工到民用工业应用的不断拓宽,研究开发钛冶炼新技术以降低钛金属生产成本已经成为钛冶金行业的研究热点。Titanium is a rare metal, however, in fact, the abundance of titanium element in the earth's crust occupies the seventh place (0.45% by weight), which is much higher than that of many common metals. However, due to the active nature of titanium and high requirements for smelting technology, people cannot produce a large amount of titanium, so it is classified as a "rare" metal. At present, the only industrial production method of titanium metal in the world is the Kroll method, which includes the main processes of making titanium chloride containing titanium dioxide, magnesium reduction-vacuum distillation, product post-treatment, and magnesium electrolysis; its advantage is that it can realize Recycling of chlorine and magnesium, but the Kroll method has defects such as long process, low reduction rate, high price of reducing agent and intermittent operation, which leads to high production cost of titanium metal. With the continuous widening of the application of titanium metal from aerospace, military industry to civil industry, research and development of new technologies for titanium smelting to reduce the production cost of titanium metal has become a research hotspot in the titanium metallurgy industry.
迄今为止,熔盐电解法生产钛被认为是最有希望替代Kroll工艺的生产方法。熔盐电解法通常包括TiO2熔盐电解、TiCl4熔盐电解以及钛的TiO2碳热还原产物熔盐电解等。So far, the production of titanium by molten salt electrolysis is considered to be the most promising production method to replace the Kroll process. Molten salt electrolysis usually includes TiO 2 molten salt electrolysis, TiCl 4 molten salt electrolysis, and titanium TiO 2 carbothermal reduction product molten salt electrolysis, etc.
TiO2熔盐电解典型工艺为FFC剑桥工艺,即,以固体TiO2作为阴极,石墨作为阳极,CaCl2作为电解质,当外加电压低于熔盐的分解电压时,阴极上的氧以离子形式进入电解质,扩散到阳极处,与碳结合生成CO2或CO气体,在阳极放出,而金属钛则被留在阴极上。与传统的熔盐电解法不同,FFC工艺是一种直接将金属钛与氧分离得到钛的全新方法,具有环境友好、工艺流程短及可实现连续化的优点;但是到目前为止,FFC工艺只在实验室获得了成功,还未实现工业化,究其原因在于FFC工艺存在以下问题:TiO2阴极电阻率大,难以实现稳定电解;阴极(TiO2)中的杂质将全部残留在钛中,得到合格的金属钛产品要求高纯TiO2作为原料,导致生产钛的成本大大增加。The typical process of TiO 2 molten salt electrolysis is the FFC Cambridge process, that is, solid TiO 2 is used as the cathode, graphite is used as the anode, and CaCl 2 is used as the electrolyte. When the applied voltage is lower than the decomposition voltage of the molten salt, the oxygen on the cathode enters in the form of ions The electrolyte, which diffuses to the anode, combines with carbon to produce CO2 or CO gas, which is emitted at the anode, while metal titanium is left on the cathode. Different from the traditional molten salt electrolysis method, the FFC process is a brand-new method that directly separates titanium metal from oxygen to obtain titanium, which has the advantages of environmental friendliness, short process flow and continuous realization; but so far, the FFC process has only It has been successful in the laboratory but has not yet been industrialized. The reason is that the FFC process has the following problems: the TiO 2 cathode has a high resistivity and it is difficult to achieve stable electrolysis; the impurities in the cathode (TiO 2 ) will all remain in the titanium, resulting in Qualified metal titanium products require high-purity TiO2 as raw material, resulting in a significant increase in the cost of producing titanium.
TiCl4熔盐电解典型工艺为Ginatta电解工艺,美国、日本、前苏联、意大利、法国、中国等均对其进行了长期和深入的研究,也曾建立了几家小型工厂,但后来由于在实际生产中出现了问题,如隔膜破坏、枝晶等,未能达到预计的技术经济指标,被迫停产关闭。The typical process of TiCl 4 molten salt electrolysis is the Ginatta electrolysis process. The United States, Japan, the former Soviet Union, Italy, France, China, etc. have conducted long-term and in-depth research on it, and have also established several small factories. However, due to the actual There were problems in production, such as diaphragm damage, dendrites, etc., which failed to meet the expected technical and economic indicators, and were forced to stop production.
TiO2碳热还原产物熔盐电解的典型工艺为MER工艺,即,将TiO2与碳质还原剂进行球磨混合后,压制成型并烧结;或者,将TiO2与碳质还原剂混合并烧结后,再与碳质还原剂以及粘结剂混合、压制成型并烧结。该工艺复杂,且在制备阳极的过程中,如果所述阳极压制得不够紧密,则其容易散落,不能满足使用的需求;如果阳极压制得过于紧密,则可能导致在电解过程中带来阳极极化严重的问题。采用上述压制成型并烧结的方法获得阳极材料,其空隙和孔隙率较低,从而必然导致电解过程中产生的CO等气体的扩散受限,电解效果不佳。The typical process of molten salt electrolysis of TiO2 carbothermal reduction products is the MER process, that is, after mixing TiO2 and carbonaceous reducing agent by ball milling, pressing and sintering; or, after mixing TiO2 and carbonaceous reducing agent and sintering , mixed with carbonaceous reducing agent and binder, pressed and sintered. The process is complicated, and in the process of preparing the anode, if the anode is not pressed tightly enough, it will easily fall apart and cannot meet the needs of use; if the anode is pressed too tightly, it may cause the anode to be brought into the process of electrolysis. serious problem. The anode material obtained by the above method of pressing and sintering has low porosity and porosity, which inevitably leads to limited diffusion of gases such as CO generated during the electrolysis process, and the electrolysis effect is not good.
发明内容 Contents of the invention
本发明为了克服采用现有的方法制备金属钛时,存在工艺复杂、气体扩散受限、易带来阳极极化、难以实现稳定电解的缺陷,而提供一种工艺简单、气体能够较容易地扩散、不易极化、电解稳定的金属钛的制备方法以及由该方法制备得到的金属钛。In order to overcome the defects of complex process, limited gas diffusion, easy to cause anode polarization, and difficult to realize stable electrolysis when the existing method is used to prepare titanium metal, the present invention provides a simple process, and the gas can be easily diffused. , a method for preparing metal titanium that is not easily polarized and electrolytically stable, and the metal titanium prepared by the method.
本发明提供了一种金属钛的制备方法,其中,该方法包括以下步骤:The invention provides a method for preparing titanium metal, wherein the method comprises the following steps:
(1)将熔融态的含钛原料与碳质还原剂接触,接触的条件使得所述含钛原料中的二氧化钛还原成低价钛,并得到熔融态的含有低价钛的还原产物钛渣;(1) contacting the molten titanium-containing raw material with a carbonaceous reducing agent under conditions such that titanium dioxide in the titanium-containing raw material is reduced to low-valent titanium, and a molten titanium slag containing low-valent titanium reduction product is obtained;
(2)将步骤(1)得到的熔融态的含有低价钛的还原产物钛渣冷却成型,得到具有多孔结构的含钛材料;所述具有多孔结构的含钛材料的平均孔直径为1mm-10mm,孔隙率为20%-60%;(2) cooling and molding the reduced product titanium slag containing low-valent titanium in the molten state obtained in step (1) to obtain a titanium-containing material with a porous structure; the average pore diameter of the titanium-containing material with a porous structure is 1mm- 10mm, porosity 20%-60%;
(3)以步骤(2)得到的含钛材料为阳极,金属为阴极,熔盐为电解质,在电解条件下进行电解,得到金属钛单质。(3) The titanium-containing material obtained in step (2) is used as an anode, the metal is used as a cathode, and the molten salt is used as an electrolyte, and electrolysis is performed under electrolysis conditions to obtain metal titanium element.
此外,本发明还提供了由上述方法制备得到的金属钛单质。In addition, the present invention also provides the elemental titanium metal prepared by the above method.
本发明将熔融态的含钛原料与碳质还原剂接触,通过控制接触条件使得接触后的还原产物为熔融态,并将所述熔融态的还原产物冷却成型。一方面,所得的熔融态的还原产物可以直接冷却成型形成阳极,而不需要将含钛原料与碳质还原剂混合球磨后压制成阳极再烧结,也不需要将得到的固态还原产物与粘结剂的混合物压制成阳极后再烧结,工艺简单;更为重要的是,本发明的发明人意外地发现,在本发明的温度和压力下接触后得到的熔融态的还原产物钛渣直接冷却成型,形成的含钛材料具有平均孔直径为1mm-10mm,孔隙率为20%-60%的多孔结构,不但保证了其作为阳极的需求,还可保证电解所产生的CO、CO2等气体能够得到很好地扩散;此外,含钛原料与碳质还原剂接触所得的还原产物可能含有TiO、Ti2O3、Ti3O5和Ti4O7中的一种或多种,通过控制条件使得接触后得到的还原产物为熔融态,并将熔融态的还原产物直接冷却成型,能够保证上述还原产物很好地固溶在一起,得到的阳极组分均匀、电解过程平稳。In the present invention, the molten titanium-containing raw material is contacted with a carbonaceous reducing agent, and the reduced product after contact is in a molten state by controlling the contact condition, and the molten reduced product is cooled and shaped. On the one hand, the obtained molten reduced product can be directly cooled and shaped to form an anode, without the need to mix and ball-mill titanium-containing raw materials and carbonaceous reducing agents, press into an anode and then sinter, and also do not need to combine the obtained solid reduced product with a bonded The mixture of the agent is pressed into the anode and then sintered, and the process is simple; more importantly, the inventors of the present invention unexpectedly found that the molten reduction product titanium slag obtained after contacting under the temperature and pressure of the present invention is directly cooled and formed , the formed titanium-containing material has a porous structure with an average pore diameter of 1mm-10mm and a porosity of 20%-60%, which not only ensures its demand as an anode, but also ensures that CO, CO 2 and other gases produced by electrolysis can be In addition, the reduction product obtained by contacting titanium-containing raw materials with carbonaceous reducing agents may contain one or more of TiO, Ti 2 O 3 , Ti 3 O 5 and Ti 4 O 7 , by controlling the conditions The reduction product obtained after contacting is in a molten state, and the molten reduction product is directly cooled and shaped, which can ensure that the above reduction products are well dissolved together, the obtained anode components are uniform, and the electrolysis process is stable.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
具体实施方式 detailed description
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明提供的金属钛的制备方法包括以下步骤:The preparation method of metal titanium provided by the invention comprises the following steps:
(1)将熔融态的含钛原料与碳质还原剂接触,接触的条件使得所述含钛原料中的二氧化钛还原成低价钛,并得到熔融态的含有低价钛的还原产物钛渣;(1) contacting the molten titanium-containing raw material with a carbonaceous reducing agent under conditions such that titanium dioxide in the titanium-containing raw material is reduced to low-valent titanium, and a molten titanium slag containing low-valent titanium reduction product is obtained;
(2)将步骤(1)得到的熔融态的含有低价钛的还原产物钛渣冷却成型,得到具有多孔结构的含钛材料;所述具有多孔结构的含钛材料的平均孔直径为1mm-10mm,优选为3mm-7mm;孔隙率为20%-60%,优选为40%-60%;(2) cooling and molding the reduced product titanium slag containing low-valent titanium in the molten state obtained in step (1) to obtain a titanium-containing material with a porous structure; the average pore diameter of the titanium-containing material with a porous structure is 1mm- 10mm, preferably 3mm-7mm; porosity 20%-60%, preferably 40%-60%;
(3)以步骤(2)得到的含钛材料为阳极,金属为阴极,熔盐为电解质,在电解条件下进行电解,得到金属钛单质。(3) The titanium-containing material obtained in step (2) is used as an anode, the metal is used as a cathode, and the molten salt is used as an electrolyte, and electrolysis is performed under electrolysis conditions to obtain metal titanium element.
本发明的发明人意外地发现,将熔融态的含钛原料与碳质还原剂接触,通过控制接触条件不仅能够使含钛原料中的四价钛还原成低价钛(如三价、二价等),还能够保证所得的产物为熔融态、不同价态的低价钛之间相互作用得以很好地固溶。更为重要的是,将所述熔融态的含有低价钛的还原产物钛渣自然冷却成型后,得到的含钛材料具有多孔结构,可有效地保证电解时产生的CO、CO2等气体能够得到很好地扩散、电解效果非常好。The inventors of the present invention have discovered unexpectedly that the titanium-containing raw material in the molten state is contacted with a carbonaceous reducing agent, and by controlling the contact conditions, not only the tetravalent titanium in the titanium-containing raw material can be reduced to low-valent titanium (such as trivalent, divalent etc.), it can also ensure that the obtained product is in a molten state, and the interaction between low-valent titanium in different valence states can be well solid-solved. More importantly, after natural cooling and molding of the titanium slag, the reduction product containing low-valent titanium, the obtained titanium-containing material has a porous structure, which can effectively ensure that CO, CO2 and other gases generated during electrolysis can It is well diffused and the electrolysis effect is very good.
通常来说,二氧化钛在熔融盐电解质中具有很小或几乎没有溶解性,因此,将其直接作为阳极,电解效果不佳。但是,将高价钛还原成低价钛后,低价态的还原产物在熔盐中能够表现出一定的溶解性,即钛离子从阳极电解溶出,并在阴极还原成金属钛单质。Generally speaking, titanium dioxide has little or no solubility in molten salt electrolytes, so using it directly as an anode does not perform well in electrolysis. However, after reducing high-valent titanium to low-valent titanium, the low-valent reduction product can show a certain solubility in molten salt, that is, titanium ions are electrolytically eluted from the anode and reduced to metal titanium at the cathode.
根据本发明,将含钛原料与碳质还原剂接触的目的是为了将含钛原料中的高价态还原成低价钛,所述低价钛中具有空穴,使其性质介于导体与半导体之间,能够提高导电能力,溶解在熔盐电解质中。所述接触的条件包括接触的温度、接触的压力和接触的时间,其中,所述接触的条件只要能够满足使所述含钛原料中的二氧化钛还原成低价钛、并得到熔融态的含有低价钛的还原产物钛渣即可。优选情况下,所述接触的温度可以为1650-2000℃,接触的压力可以为-100Pa至100Pa(绝对压力),接触的时间可以为2-10小时;更优选地,所述接触的温度为1650-1750℃,接触的压力为-50Pa至50Pa(绝对压力),接触的时间为3-5小时。According to the present invention, the purpose of contacting the titanium-containing raw material with a carbonaceous reducing agent is to reduce the high-valence state in the titanium-containing raw material to low-valent titanium, and the low-valent titanium has holes in it, making its properties between a conductor and a semiconductor Among them, it can improve the conductivity and dissolve in the molten salt electrolyte. The conditions of the contact include the temperature of the contact, the pressure of the contact and the time of the contact, wherein the conditions of the contact are as long as the titanium dioxide in the titanium-containing raw material can be reduced to low-valent titanium, and the low-valent titanium in the molten state is obtained. The reduction product of titanium valence is titanium slag. Preferably, the contact temperature can be 1650-2000°C, the contact pressure can be -100Pa to 100Pa (absolute pressure), and the contact time can be 2-10 hours; more preferably, the contact temperature is 1650-1750°C, the contact pressure is -50Pa to 50Pa (absolute pressure), and the contact time is 3-5 hours.
根据本发明,所述含钛原料中的四价钛与碳质还原剂中的碳的用量之比可以在较大范围内变动,但由于含钛原料中通常还含有其他还原性物质,例如铁离子等,因此,为了进一步提高还原效果,碳质还原剂往往需要稍微过量,优选情况下,以二氧化钛计,所述含钛原料中的四价钛与碳质还原剂中的碳的摩尔比为1∶1-3,进一步优选为1∶1.5-2.5。According to the present invention, the ratio of the amount of tetravalent titanium in the titanium-containing raw material to the amount of carbon in the carbonaceous reducing agent can vary within a wide range, but since the titanium-containing raw material usually also contains other reducing substances, such as iron Ions, etc., therefore, in order to further improve the reduction effect, the carbonaceous reducing agent often needs to be slightly excessive, preferably, in terms of titanium dioxide, the molar ratio of the tetravalent titanium in the titanium-containing raw material to the carbon in the carbonaceous reducing agent is 1:1-3, more preferably 1:1.5-2.5.
根据本发明,所述含钛原料可以选自现有的各种含钛原料,例如,所述含钛原料可以为钛精矿和/或含钛炉渣。所述钛精矿是从钛铁矿或钛磁铁矿中采选出来的,其主要成分为二氧化钛(含量为42-65重量%)、三氧化二铁(含量为5-40重量%)、氧化铁(含量为5-40重量%),以及其他含有少量磷、硫、镁、钙元素的化合物(含量之和为2-10重量%)。所述含钛炉渣指的是含钛矿物冶炼提取其他有价金属后的残渣,其主要成分为二氧化钛(含量为15-30重量%)、氧化钙(含量为10-25重量%)、氧化铝(含量为10-20%重量%)和二氧化硅(含量为10-28重量%)。According to the present invention, the titanium-containing raw material can be selected from various existing titanium-containing raw materials, for example, the titanium-containing raw material can be titanium concentrate and/or titanium-containing slag. The titanium concentrate is extracted from ilmenite or titanomagnetite, and its main components are titanium dioxide (content: 42-65% by weight), ferric oxide (content: 5-40% by weight), Iron oxide (the content is 5-40% by weight), and other compounds containing a small amount of phosphorus, sulfur, magnesium, and calcium elements (the sum of the contents is 2-10% by weight). The titanium-containing slag refers to the residue after smelting and extracting other valuable metals from titanium-containing minerals, and its main components are titanium dioxide (15-30% by weight), calcium oxide (10-25% by weight), alumina (content is 10-20% by weight) and silicon dioxide (content is 10-28% by weight).
根据本发明,所述碳质还原剂可以为现有的各种碳质还原剂,只要能将含钛原料中的高价钛还原成低价钛即可,例如,所述碳质还原剂可以选自无烟煤、烟煤、木炭、焦炭和石油焦中的一种或多种。所述无烟煤为煤化程度最深的煤,含碳量较高,可达80重量%以上;挥发物较低,在10重量%以下。所述烟煤的含碳量为75-90重量%。所述木炭的含碳量为65-95重量%。所述焦炭指的是由烟煤在隔绝空气的条件下,加热到950-1050℃,经过干燥、热解、熔融、粘结、固化、收缩等工序制成的,其含碳量为75-85重量%。所述石油焦指的是原油经蒸馏将轻重质油分离后,重质油再经热裂转化而成的产品,从外观上看,焦炭呈形状不规则,大小不一的黑色块状(或颗粒),有金属光泽,焦炭的颗粒具多孔隙结构,含碳量可达90重量%以上,其余为氢、氧、氮、硫和金属元素。According to the present invention, the carbonaceous reducing agent can be various existing carbonaceous reducing agents, as long as the high-valent titanium in the titanium-containing raw material can be reduced to low-valent titanium. For example, the carbonaceous reducing agent can be selected from One or more of anthracite, bituminous coal, charcoal, coke and petroleum coke. The anthracite is the coal with the deepest degree of coalification, and has a high carbon content, which can reach more than 80% by weight; and a low volatile matter, which is less than 10% by weight. The carbon content of the bituminous coal is 75-90% by weight. The carbon content of the charcoal is 65-95% by weight. The coke refers to the bituminous coal heated to 950-1050°C under the condition of isolation from the air, and it is made through drying, pyrolysis, melting, bonding, solidification, shrinkage and other processes, and its carbon content is 75-85 weight%. The petroleum coke refers to the crude oil that is distilled to separate the light and heavy oils, and then the heavy oils are thermally cracked to convert the products. From the appearance, the cokes are black lumps of irregular shapes and sizes (or Particles) with metallic luster, the particles of coke have a porous structure, the carbon content can reach more than 90% by weight, and the rest are hydrogen, oxygen, nitrogen, sulfur and metal elements.
本发明对作为阴极的金属的种类没有特别地限制,只要能与本发明的阳极配合使用,电解制得金属钛单质即可。但为了提高所述阳极的使用寿命并提高得到的金属钛单质的纯度,优选情况下,作为阴极的金属可以选自碳钢、钼、铜和镍中的一种或多种。The present invention has no particular limitation on the type of metal used as the cathode, as long as it can be used in conjunction with the anode of the present invention to electrolyze the metal titanium element. However, in order to increase the service life of the anode and improve the purity of the titanium metal obtained, preferably, the metal used as the cathode can be selected from one or more of carbon steel, molybdenum, copper and nickel.
通常来说,电解质指的是溶于水溶液中或在熔融状态下就能够导电(电解离成阳离子与阴离子)的化合物。本发明中,为了提高所得金属钛单质的浓度,减少杂质的引入,以熔盐作为电解质。优选情况下,所述熔盐为碱金属氯化物和/或碱土金属氯化物熔融所形成的熔盐。Generally speaking, an electrolyte refers to a compound that can conduct electricity (electrolyte dissociate into cations and anions) when dissolved in an aqueous solution or in a molten state. In the present invention, in order to increase the concentration of the obtained metal titanium element and reduce the introduction of impurities, molten salt is used as the electrolyte. Preferably, the molten salt is a molten salt formed by melting alkali metal chlorides and/or alkaline earth metal chlorides.
根据本发明,尽管电解的条件对得到的金属钛单质的纯度不会产生显著的影响,但为了兼顾效率和产量,优选情况下,所述电解条件包括阳极电流密度为0.05-2A/cm2,阴极电流密度为0.05-2A/cm2;更优选地,所述阳极电流密度为0.1-1A/cm2,阴极电流密度为0.1-1A/cm2。According to the present invention, although the electrolysis conditions will not have a significant impact on the purity of the obtained titanium metal, in order to balance efficiency and yield, preferably, the electrolysis conditions include an anode current density of 0.05-2A/cm 2 , The cathode current density is 0.05-2A/cm 2 ; more preferably, the anode current density is 0.1-1A/cm 2 , and the cathode current density is 0.1-1A/cm 2 .
根据本发明,所述熔盐的温度,即电解的温度可以在很大范围内变动,只要满足高于形成熔盐的盐的熔点且低于形成熔盐的盐的气化温度和分解温度即可,例如,所述电解的温度可以为600-900℃,优选为600-800℃。电解的时间可以根据所要电解的低价钛的量以及电解的条件来进行合理选择,使至少90%的低价钛转变为金属钛单质为准。According to the present invention, the temperature of the molten salt, that is, the temperature of electrolysis can vary in a wide range, as long as it is higher than the melting point of the salt forming the molten salt and lower than the gasification temperature and decomposition temperature of the salt forming the molten salt. Yes, for example, the temperature of the electrolysis may be 600-900°C, preferably 600-800°C. The time of electrolysis can be reasonably selected according to the amount of low-valent titanium to be electrolyzed and the conditions of electrolysis, so that at least 90% of the low-valent titanium is transformed into metallic titanium element.
根据本发明,电解生成的金属钛在上述电解的温度下易与空气中的氧气发生反应,因此,为了提高得到的金属钛的纯度,优选情况下,所述电解在惰性气体中进行。所述惰性气体可以选自氮气和元素周期表零族气体中的一种或几种,优选为氩气。According to the present invention, the metal titanium produced by electrolysis is easy to react with oxygen in the air at the electrolysis temperature. Therefore, in order to improve the purity of the obtained metal titanium, preferably, the electrolysis is carried out in an inert gas. The inert gas may be selected from one or more of nitrogen and group zero gases of the periodic table, preferably argon.
此外,本发明还提供了通过上述方法制备得到的金属钛。In addition, the present invention also provides metal titanium prepared by the above method.
本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
以下将通过实施例对本发明进行更详细的描述。The present invention will be described in more detail by way of examples below.
实施例和对比例中采用扫描电子显微镜(购自Hitachi公司,型号为S-4700)测得所述含钛材料的平均孔直径;并采用氮吸附法测得相应的孔隙率。In the examples and comparative examples, the average pore diameter of the titanium-containing material was measured using a scanning electron microscope (purchased from Hitachi, model number S-4700); and the corresponding porosity was measured using a nitrogen adsorption method.
实施例1Example 1
该实施例用于说明本发明提供的金属钛单质的制备。This example is used to illustrate the preparation of the titanium metal element provided by the present invention.
将100g熔融态的攀枝花钛精矿(其中,TiO2的含量为47.5重量%、Fe2O3的含量为5.74重量%、FeO的含量为34.48重量%、CaO的含量为1.42重量%、MgO的含量为6.22重量%)与14g的无烟煤(其中,碳的含量为78.5重量%)加入电炉中,在温度为1750℃、压力为-50Pa(绝对压力)的条件下冶炼5小时,得到熔融钛渣。将上述熔融钛渣注入Φ400×600的铸钢模具中,冷却成型,得到具有多孔结构的含钛材料,其中,所述含钛材料的平均孔直径为5.75mm,孔隙率为45%。将该含钛材料作为阳极,Φ80×600的碳钢棒作为阴极,NaCl-KCl作为熔盐电解质,在氩气保护的条件下于820℃电解300min,其中,阳极电流密度为0.2A/cm2,阴极电流密度为0.2A/cm2。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物22.5g,用X荧光分析法测量得到的金属钛单质的产物的元素组成如下:Ti的含量为98.5重量%、Fe的含量为0.95重量%、O的含量为0.37重量%、H的含量为0.18重量%。The Panzhihua titanium concentrate of 100g molten state (wherein, the content of TiO 2 is 47.5% by weight, the content of Fe 2 O 3 is 5.74% by weight, the content of FeO is 34.48% by weight, the content of CaO is 1.42% by weight, the content of MgO content is 6.22% by weight) and 14g of anthracite (wherein, the content of carbon is 78.5% by weight) are added in the electric furnace, and the temperature is 1750 ℃, the pressure is -50Pa (absolute pressure) under the condition of smelting for 5 hours, obtain molten titanium slag . The above molten titanium slag was injected into a Φ400×600 cast steel mold, cooled and formed to obtain a titanium-containing material with a porous structure, wherein the average pore diameter of the titanium-containing material was 5.75mm, and the porosity was 45%. The titanium-containing material is used as the anode, the Φ80×600 carbon steel rod is used as the cathode, and NaCl-KCl is used as the molten salt electrolyte, and the electrolysis is performed at 820°C for 300 minutes under the protection of argon, and the anode current density is 0.2A/cm 2 , the cathode current density is 0.2A/cm 2 . After the electrolysis is completed, the negative electrode is taken out, cooled naturally, washed with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 22.5 g of the product containing the elemental titanium metal. The elemental composition of the product is as follows: the content of Ti is 98.5% by weight, the content of Fe is 0.95% by weight, the content of O is 0.37% by weight, and the content of H is 0.18% by weight.
实施例2Example 2
该实施例用于说明本发明提供的金属钛单质的制备。This example is used to illustrate the preparation of the titanium metal element provided by the present invention.
将60g熔融态的攀枝花钛精矿(其中,TiO2的含量为47.5重量%、Fe2O3的含量为5.74重量%、FeO的含量为34.48重量%、CaO的含量为1.42重量%、MgO的含量为6.22重量%)、40g的云南钛精矿(其中,TiO2的含量为49.85重量%、Fe2O3的含量为9.68重量%、FeO的含量为36.50重量%、CaO的含量为0.24重量%、MgO的含量为1.99重量%)与20g的无烟煤(其中,碳的含量为78.5重量%)加入电炉中,在温度为1650℃、压力为50Pa(绝对压力)的条件下冶炼3小时,得到熔融钛渣。将上述钛渣注入Φ300×600的铸钢模具中,冷却成型,得到具有多孔结构的含钛材料,其中,所述含钛材料的平均孔直径为6.5mm,孔隙率为55.3%。将该含钛材料作为阳极,Φ60×600的碳钢棒作为阴极,NaCl-KCl作为熔盐电解质,在惰性气氛下于900℃电解300min,其中,阳极电流密度为2A/cm2,阴极电流密度为1A/cm2。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物23g,用X荧光分析法测量得到的金属钛单质的产物的元素组成如下:Ti的含量为97.78重量%、Fe的含量为0.85重量%、O的含量为1.25重量%、H的含量为0.12重量%。The Panzhihua titanium concentrate of 60g molten state (wherein, the content of TiO 2 is 47.5% by weight, the content of Fe 2 O 3 is 5.74% by weight, the content of FeO is 34.48% by weight, the content of CaO is 1.42% by weight, the content of MgO content is 6.22% by weight), 40g of Yunnan titanium concentrate (wherein, the content of TiO 2 is 49.85% by weight, the content of Fe 2 O 3 is 9.68% by weight, the content of FeO is 36.50% by weight, and the content of CaO is 0.24% by weight %, the content of MgO is 1.99% by weight) and 20g of anthracite (wherein, the content of carbon is 78.5% by weight) is added in the electric furnace, and the temperature is 1650 ℃, and the pressure is smelting under the condition of 50Pa (absolute pressure) for 3 hours to obtain molten titanium slag. The above-mentioned titanium slag was injected into a Φ300×600 cast steel mold, cooled and formed to obtain a titanium-containing material with a porous structure, wherein the average pore diameter of the titanium-containing material was 6.5mm, and the porosity was 55.3%. The titanium-containing material was used as the anode, the Φ60×600 carbon steel rod was used as the cathode, and NaCl-KCl was used as the molten salt electrolyte, and electrolyzed at 900°C for 300 minutes under an inert atmosphere, wherein the anode current density was 2A/cm 2 , and the cathode current density 1A/cm 2 . After the electrolysis was completed, the negative electrode was taken out, cooled naturally, washed with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 23 g of the product containing the elemental titanium metal. The element composition of the product was as follows: the content of Ti was 97.78% by weight, the content of Fe was 0.85% by weight, the content of O was 1.25% by weight, and the content of H was 0.12% by weight.
实施例3Example 3
该实施例用于说明本发明提供的金属钛单质的制备。This example is used to illustrate the preparation of the titanium metal element provided by the present invention.
将100g熔融态的云南钛精矿(其中,TiO2的含量为49.85重量%、Fe2O3的含量为9.68重量%、FeO的含量为36.50重量%、CaO的含量为0.24重量%、MgO的含量为1.99重量%)与22g的焦炭(其中,碳的含量为85.5重量%)加入电炉中,在温度为1700℃、压力为5Pa(绝对压力)的条件下冶炼4小时,得到熔融钛渣。将上述钛渣注入Φ200×400的铸钢模具中,冷却成型,得到具有多孔结构的含钛材料,其中,所述含钛材料的平均孔直径为3.5mm,孔隙率为60%。将该含钛材料作为阳极,Φ50×400的碳钢棒作为阴极,NaCl-KCl作为熔盐电解质,在惰性气氛下于850℃电解210min,其中,阳极电流密度为1A/cm2,阴极电流密度为1.5A/cm2。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物23.5g,采用X荧光分析方法测量得到的金属钛单质的产物的元素组成如下:Ti的含量为98.28重量%、Fe的含量为0.55重量%、O的含量为1.05重量%、H的含量为0.12重量%。With 100g molten Yunnan titanium concentrate (wherein, the content of TiO 2 is 49.85% by weight, the content of Fe 2 O 3 is 9.68% by weight, the content of FeO is 36.50% by weight, the content of CaO is 0.24% by weight, the content of MgO Content is 1.99% by weight) and 22g of coke (wherein, the content of carbon is 85.5% by weight) is added in the electric furnace, is smelted under the condition of temperature 1700 ℃, pressure is 5Pa (absolute pressure) 4 hours, obtains molten titanium slag. The above-mentioned titanium slag was injected into a Φ200×400 cast steel mold, cooled and formed to obtain a titanium-containing material with a porous structure, wherein the average pore diameter of the titanium-containing material was 3.5mm, and the porosity was 60%. The titanium-containing material is used as the anode, the Φ50×400 carbon steel rod is used as the cathode, and NaCl-KCl is used as the molten salt electrolyte, and electrolyzed at 850°C for 210 minutes under an inert atmosphere, wherein the anode current density is 1A/cm 2 , and the cathode current density It is 1.5A/cm 2 . After the electrolysis was completed, the cathode was taken out, cooled naturally, washed and dried with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 23.5 g of a product containing elemental titanium metal, which was measured by X-ray fluorescence analysis. The elemental composition of the product is as follows: the content of Ti is 98.28% by weight, the content of Fe is 0.55% by weight, the content of O is 1.05% by weight, and the content of H is 0.12% by weight.
实施例4Example 4
该实施例用于说明本发明提供的金属钛单质的制备。This example is used to illustrate the preparation of the titanium metal element provided by the present invention.
按照实施例2的方法制备金属钛单质,不同的是,所述熔融态的攀枝花钛精矿与无烟煤接触的温度为1600。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物20g,用半定量分析测量得到的金属钛单质的产物的元素组成如下:Ti的含量为97.5重量%、Fe的含量为1.55重量%、O的含量为1.25重量%、H的含量为0.12重量%。Titanium metal was prepared according to the method of Example 2, except that the temperature at which the molten Panzhihua titanium concentrate was in contact with anthracite was 1600°C. After the electrolysis is completed, the negative electrode is taken out, cooled naturally, washed with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 20 g of the product containing the elemental titanium metal, which is measured by semi-quantitative analysis. The elemental composition of the alloy is as follows: the content of Ti is 97.5% by weight, the content of Fe is 1.55% by weight, the content of O is 1.25% by weight, and the content of H is 0.12% by weight.
对比例1Comparative example 1
该对比例用于说明参比金属钛单质的制备。This comparative example is used to illustrate the preparation of the reference metal titanium element.
根据实施例1的方法制备金属钛,不同的是,制备金属钛所用的阳极通过如下方法制备得到:Metal titanium was prepared according to the method of Example 1, the difference was that the anode used for the preparation of metal titanium was prepared by the following method:
将100g攀枝花钛精矿(其中,TiO2的含量为47.5重量%、Fe2O3的含量为5.74重量%、FeO的含量为34.48重量%、CaO的含量为1.42重量%、MgO的含量为6.22重量%)与14g的无烟煤(其中,碳的含量为78.5重量%)加入电炉中,在温度为1750℃、压力为-50Pa(绝对压力)的条件下冶炼5小时,得到熔融钛渣。将得到的熔融态的钛渣冷却后装入到Φ400×600的铸钢模具中,并在50,000psi压力下压制成型,得到成含钛材料。其中,所述含钛材料的平均孔直径为200nm,孔隙率为10%。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物11.9g,用X荧光分析法测量得到的金属钛单质的产物的元素组成如下:Ti的含量为97重量%、Fe的含量为1.95重量%、O的含量为0.57重量%、H的含量为0.48重量%。With 100g Panzhihua titanium concentrate (wherein, the content of TiO 2 is 47.5% by weight, the content of Fe 2 O 3 is 5.74% by weight, the content of FeO is 34.48% by weight, the content of CaO is 1.42% by weight, and the content of MgO is 6.22% by weight. % by weight) and 14g of anthracite (wherein, the carbon content is 78.5% by weight) are added in the electric furnace, and the temperature is 1750 ℃, and the pressure is smelting under the condition of -50Pa (absolute pressure) for 5 hours to obtain molten titanium slag. The obtained molten titanium slag was cooled and put into a Φ400×600 cast steel mold, and pressed under a pressure of 50,000 psi to obtain a titanium-containing material. Wherein, the average pore diameter of the titanium-containing material is 200 nm, and the porosity is 10%. After the electrolysis was completed, the negative electrode was taken out, cooled naturally, washed and dried with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 11.9 g of a product containing elemental titanium metal, which was measured by X-ray fluorescence analysis. The element composition of the product is as follows: the content of Ti is 97% by weight, the content of Fe is 1.95% by weight, the content of O is 0.57% by weight, and the content of H is 0.48% by weight.
对比例2Comparative example 2
该对比例用于说明参比金属钛单质的制备。This comparative example is used to illustrate the preparation of the reference metal titanium element.
根据实施例1的方法制备金属钛,不同的是,制备金属钛所用的阳极通过如下方法制备得到:Metal titanium was prepared according to the method of Example 1, the difference was that the anode used for the preparation of metal titanium was prepared by the following method:
将100g攀枝花钛精矿(其中,TiO2的含量为47.5重量%、Fe2O3的含量为5.74重量%、FeO的含量为34.48重量%、CaO的含量为1.42重量%、MgO的含量为6.22重量%)与14g的无烟煤(其中,碳的含量为78.5重量%)在球磨罐中球磨60min后,注入Φ200×400的铸钢模具中,在50,000psi压力下压制成型后,在1750℃、压力为-50Pa(绝对压力)的条件下烧结5小时得到含钛材料。其中,所述含钛材料的平均孔直径为300nm,孔隙率为15%。电解完成后,将阴极取出、自然冷,并依次用0.5重量%的稀盐酸和去离子水洗涤、烘干,得到含金属钛单质的产物12.1g,用X荧光分析法测量得到的金属钛单质的产物的元素组成如下:Ti的含量为97.08重量%、Fe的含量为1.45重量%、O的含量为0.57重量%、H的含量为0.48重量%。With 100g Panzhihua titanium concentrate (wherein, the content of TiO 2 is 47.5% by weight, the content of Fe 2 O 3 is 5.74% by weight, the content of FeO is 34.48% by weight, the content of CaO is 1.42% by weight, and the content of MgO is 6.22% by weight. % by weight) and 14g of anthracite (wherein, the content of carbon is 78.5% by weight) are ball-milled in a ball mill tank for 60min, injected into a cast steel mold of Φ200×400, pressed and formed under a pressure of 50,000psi, at 1750°C, pressure The titanium-containing material was obtained by sintering for 5 hours under the condition of -50 Pa (absolute pressure). Wherein, the average pore diameter of the titanium-containing material is 300 nm, and the porosity is 15%. After the electrolysis was completed, the negative electrode was taken out, cooled naturally, washed and dried with 0.5% by weight of dilute hydrochloric acid and deionized water, and dried to obtain 12.1 g of a product containing elemental titanium metal, which was measured by X-ray fluorescence analysis. The elemental composition of the product is as follows: the content of Ti is 97.08% by weight, the content of Fe is 1.45% by weight, the content of O is 0.57% by weight, and the content of H is 0.48% by weight.
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| US13/618,945 US20130084206A1 (en) | 2011-09-30 | 2012-09-14 | Method for production of metallic titanium and metallic titanium obtained with the method |
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| WO2014181184A2 (en) * | 2013-05-06 | 2014-11-13 | Saudi Basic Industries Corporation | Cathodic protection anodes |
| CN103924062B (en) * | 2014-04-30 | 2017-02-08 | 攀枝花市尚亿鑫环保科技有限责任公司 | Fine-grained titanium concentrate prereduction technology |
| WO2015172132A1 (en) * | 2014-05-09 | 2015-11-12 | Cunningham Stephen L | Arc furnace smeltering system & method |
| CN105838468A (en) * | 2016-05-10 | 2016-08-10 | 北京神雾环境能源科技集团股份有限公司 | Pulverized coal and quicklime powder forming method |
| CN106010707A (en) * | 2016-07-21 | 2016-10-12 | 北京神雾环境能源科技集团股份有限公司 | Forming method of semicoke powder and quicklime powder |
| AU2017385010B2 (en) | 2016-09-14 | 2023-04-20 | Universal Achemetal Titanium, Llc | A method for producing titanium-aluminum-vanadium alloy |
| FR3060554B1 (en) * | 2016-12-20 | 2022-04-01 | Saint Gobain Ct Recherches | TITANIUM SUB OXIDES CERAMIC PRODUCTS |
| WO2018186922A2 (en) | 2017-01-13 | 2018-10-11 | Universal Technical Resource Services, Inc. | Titanium master alloy for titanium-aluminum based alloys |
| CN109763148B (en) * | 2019-01-14 | 2020-11-03 | 浙江海虹控股集团有限公司 | Device and method for preparing high-purity metal titanium powder through continuous electrolysis |
| CN112011804B (en) * | 2020-08-17 | 2022-04-29 | 昆明理工大学 | A method for preparing low-oxygen metal by molten salt electrolysis-magnesium thermal reduction of metal oxides |
| CN114045395A (en) * | 2021-11-15 | 2022-02-15 | 攀钢集团攀枝花钢铁研究院有限公司 | Production method for smelting titanium-containing slag by using carbonaceous combined reducing agent |
| CN115161714B (en) * | 2022-08-01 | 2023-07-18 | 青岛国韬钛金属产业研究院有限公司 | Method for preparing metallic titanium by molten salt solid-state deoxidization method |
| CN115418679B (en) * | 2022-09-30 | 2024-08-23 | 昆明理工大学 | A method for preparing metallic titanium by electrolysis of titanium dioxide in a fluoride molten salt-electroactive oxide system |
| CN115449855B (en) * | 2022-10-24 | 2023-07-28 | 青岛国韬钛金属产业研究院有限公司 | Preparation method of titanium alloy |
| CN115679389A (en) * | 2022-11-08 | 2023-02-03 | 郑州大学 | Method for recovering high-purity metal beryllium from beryllium oxide waste |
| JP7642722B2 (en) * | 2023-06-14 | 2025-03-10 | 東邦チタニウム株式会社 | Method for producing titanium-based electrolytic raw material and method for producing titanium metal or titanium alloy |
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