CN102596361B - Hydrocarbon gas processing - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及分离含烃气体的工艺及装置。申请人根据美国法典第35篇119(e)节的条款要求提交于2009年6月11日的在先前美国临时申请61/186,361的权益。根据美国法典第35篇120节的条款,申请人还要求提交于2010年1月19日的美国部分继续专利申请12/689,616的权益。受让人S.M.E.Products LP和Ortloff Engineers,Ltd.是在本申请的发明完成前有效的一项联合研究协议的缔约方。 The invention relates to a process and a device for separating hydrocarbon-containing gas. Applicants claim the benefit of prior US Provisional Application 61/186,361, filed June 11, 2009, under the terms of 35 USC Section 119(e). Applicants also claim the benefit of US continuation-in-part application 12/689,616, filed January 19, 2010, under the terms of 35 USC § 120. The assignees S.M.E. Products LP and Ortloff Engineers, Ltd. were parties to a joint research agreement in effect prior to the completion of the invention of the present application.
可以从多种气体中回收乙烯、乙烷、丙烯、丙烷和/或重烃,这些气体如天然气、炼厂气和由其它烃材料(如煤、原油、石脑油、油页岩、焦油砂及褐煤)获得的合成气流。天然气通常具有较大比例的甲烷和乙烷,即甲烷和乙烷合起来占天然气的至少50摩尔%。天然气还含有相对较少量的重烃(如丙烷、丁烷、戊烷等)以及氢、氮、二氧化碳及其它气体。 Ethylene, ethane, propylene, propane and/or heavy hydrocarbons can be recovered from a variety of gases such as natural gas, refinery gas and other hydrocarbon materials such as coal, crude oil, naphtha, oil shale, tar sands and lignite) to obtain syngas streams. Natural gas typically has a major proportion of methane and ethane, ie, methane and ethane together comprise at least 50 mole percent of the natural gas. Natural gas also contains relatively small amounts of heavy hydrocarbons (such as propane, butane, pentane, etc.) as well as hydrogen, nitrogen, carbon dioxide and other gases.
本发明一般地涉及从这种气流中回收乙烯、乙烷、丙烯、丙烷和重烃。对按本发明要进行处理的气流进行典型分析,近似摩尔百分比的结果是90.3%的甲烷、4.0%的乙烷及其它C2组分、1.7%的丙烷及其它C3组分、0.3%的异丁烷、0.5%的正丁烷和0.8%的戊烷及以上的烃,余者由氮和二氧化碳组成。有时还存在含硫气体。 The present invention generally relates to the recovery of ethylene, ethane, propylene, propane and heavy hydrocarbons from such gas streams. A typical analysis of a gas stream to be treated in accordance with the present invention results in approximate mole percentages of 90.3% methane, 4.0% ethane and other C2 components, 1.7% propane and other C3 components, 0.3% Isobutane, 0.5% of n-butane and 0.8% of pentane and above hydrocarbons, the rest consists of nitrogen and carbon dioxide. Sometimes sulfurous gases are also present.
背景技术 Background technique
天然气及其天然气液体(NGL)成分两者的价格在历史上的周期性波动有时会使乙烷、乙烯、丙烷、丙烯及重组分作为液体产品的增值缩减。这就造成需要开发能够更有效地回收这些产品的工艺以及能够以较低的资本投入进行有效回收的工艺。用于分离这些材料的现有工艺包括基于气体的冷却及制冷、油吸收和冷冻油吸收的工艺。另外, 由于能在膨胀并从工艺气体中获取热量的同时产生动力的经济型设备的有效性原因,低温工艺已经得到普及。根据气源压力、气体的富度(乙烷、乙烯和重烃含量)以及所需最终产品的情况,可以采取这些工艺中的每一种或它们的联合工艺。 Historical cyclical fluctuations in the prices of both natural gas and its natural gas liquids (NGL) components have sometimes reduced the value added of ethane, ethylene, propane, propylene and heavy components as liquid products. This has created a need to develop processes that can recover these products more efficiently and that can do so with lower capital investment. Existing processes for separating these materials include gas-based cooling and refrigeration, oil absorption, and refrigerated oil absorption processes. In addition, cryogenic processes have gained popularity due to the availability of economical equipment that can generate power while expanding and extracting heat from the process gas. Each of these processes or their combination can be adopted according to the gas source pressure, gas richness (ethane, ethylene and heavy hydrocarbon content) and the desired final product.
低温膨胀工艺对于天然气液体回收来说目前一般是优选的,因为该工艺可提供最大程度的简单性,易于启动,操作灵活,效率良好,安全且可靠性良好。美国专利3,292,380;4,061,481;4,140,504;4,157,904;4,171,964;4,185,978;4,251,249;4,278,457;4,519,824;4,617,039;4,687,499;4,689,063;4,690,702;4,854,955;4,869,740;4,889,545;5,275,005;5,555,748;5,566,554;5,568,737;5,771,712;5,799,507;5,881,569;5,890,378;5,983,664;6,182,469;6,578,379;6,712,880;6,915,662;7,191,617;7,219,513;再公告的美国专利No.33,408;以及共同待决的申请11/430,412;11/839,693;11/971,491和12/206,230描述了相关的工艺(虽然本发明的描述在有些情况下是基于与引用的美国专利中所述不同的工艺条件)。 The cryogenic expansion process is currently generally preferred for natural gas liquids recovery because it offers the greatest degree of simplicity, ease of start-up, operational flexibility, good efficiency, safety and reliability.美国专利3,292,380;4,061,481;4,140,504;4,157,904;4,171,964;4,185,978;4,251,249;4,278,457;4,519,824;4,617,039;4,687,499;4,689,063;4,690,702;4,854,955;4,869,740;4,889,545;5,275,005;5,555,748;5,566,554;5,568,737;5,771,712;5,799,507;5,881,569;5,890,378; 5,983,664; 6,182,469; 6,578,379; 6,712,880; 6,915,662; 7,191,617; 7,219,513; reissued U.S. Patent No. 33,408; and co-pending applications 11/430,412; Although the present invention is described in some cases based on different process conditions than those described in the cited US patents).
在典型的低温膨胀回收工艺中,在压力下的进料气流通过与其它工艺料流和/或外部制冷源(如丙烷压缩制冷系统)进行热交换而被冷却。随着气体被冷却,液体可以被冷凝,并作为含一些所需的C2+组分的高压液体收集在一个或多个分离器中。根据气体的富度和所形成的液体量的情况,可以使高压液体膨胀到较低的压力并分馏。在液体膨胀期间发生的气化导致料流的进一步冷却。在一些情况下,为了进一步降低源于膨胀的温度,在膨胀之前预冷却高压液体是可取的。包括液体和蒸气的混合物的膨胀料流在蒸馏(脱甲烷装置或脱乙烷装置)塔中被分馏。在塔中,蒸馏膨胀冷却的料流以将残余甲烷、氮及其它挥发性气体作为塔顶蒸气与作为底部液体产品的所需C2组分、C3组分和重烃组分分离,或者将残余甲烷、C2组分、氮及其它挥发性气体作为塔顶蒸气与作为底部液体产品的所需C3组分和重烃组分分离。 In a typical cryogenic expansion recovery process, a feed gas stream under pressure is cooled by heat exchange with other process streams and/or an external source of refrigeration such as a propane compression refrigeration system. As the gas is cooled, the liquid can be condensed and collected in one or more separators as a high pressure liquid containing some desired C2 + components. Depending on the richness of the gas and the amount of liquid formed, high pressure liquids can be expanded to lower pressures and fractionated. The vaporization that occurs during the expansion of the liquid results in further cooling of the stream. In some cases, to further reduce the temperature resulting from expansion, it may be desirable to pre-cool the high pressure liquid prior to expansion. The expanded stream comprising a mixture of liquid and vapor is fractionated in a distillation (demethanizer or deethanizer) column. In the column, distilling the expanded cooled stream to separate residual methane, nitrogen, and other volatile gases as overhead vapors from the desired C2 components, C3 components, and heavy hydrocarbon components as bottoms liquid products, or Residual methane, C2 components, nitrogen and other volatile gases are separated as overhead vapors from desired C3 components and heavy hydrocarbon components as bottoms liquid products.
如果进料气体没有完全冷凝(一般是没有完全冷凝的),则可以将从部分冷凝中剩余的蒸气分成两个料流。使一部分蒸气通过做功膨胀 机或发动机或膨胀阀达到较低的压力,在所述较低的压力下,由于料流的进一步冷却,更多的液体被冷凝。膨胀后的压力基本上与蒸馏塔的操作压力相同。将由膨胀产生的蒸气-液体合并相作为进料提供给塔。 If the feed gas is not fully condensed (and generally is), the vapor remaining from the partial condensation can be split into two streams. Passing a portion of the vapor through a work expander or engine or expansion valve reaches a lower pressure where more liquid is condensed due to further cooling of the stream. The pressure after expansion is substantially the same as the operating pressure of the distillation column. The combined vapor-liquid phase resulting from expansion is provided as feed to the column.
将蒸气的剩余部分冷却到通过与其它工艺料流(例如冷的分馏塔塔顶馏分)进行热交换而基本上冷凝。一些或所有的高压液体可以在冷却之前与此蒸气部分合并。然后通过适当的膨胀装置(如膨胀阀)将所得到的冷却料流膨胀到脱甲烷装置的操作压力。在膨胀期间,一部分液体将气化,导致总的料流的冷却。然后将快速膨胀的料流作为顶部进料提供给脱甲烷装置。一般地,快速膨胀料流的蒸气部分和脱甲烷装置塔顶蒸气在分馏塔中的上部分离器段中合并作为残余甲烷产品气。或者,可以把冷却并膨胀的料流提供给分离器以提供蒸气和液流。将蒸气与塔顶馏分合并,并将液体作为顶部塔进料提供给塔。 The remainder of the vapor is cooled to substantially condense by heat exchange with other process streams, such as cold fractionation column overheads. Some or all of the high pressure liquid may be combined with this vapor portion before cooling. The resulting cooled stream is then expanded to the operating pressure of the demethanizer by a suitable expansion device, such as an expansion valve. During expansion, a portion of the liquid will vaporize, resulting in cooling of the overall stream. The rapidly expanding stream is then provided to the demethanizer as an overhead feed. Typically, the vapor portion of the rapidly expanding stream and the demethanizer overhead vapor are combined in the upper separator section in the fractionation column as residual methane product gas. Alternatively, the cooled and expanded stream can be provided to a separator to provide vapor and liquid streams. The vapor is combined with the overhead fraction and the liquid is provided to the column as overhead column feed.
在这种分离工艺的理想操作中,离开工艺的残余气体含有进料气体中基本上所有的甲烷,且基本上没有重烃组分,离开脱甲烷装置的底部馏分含有基本上所有的重烃组分,且基本上没有甲烷或挥发性较大的组分。然而在实践中,因为常规的脱甲烷装置主要作为汽提塔操作,所以并不能达到理想的状况。因此工艺的甲烷产品通常包括离开塔的顶部分馏级段的蒸气,连同未经受任何精馏步骤的蒸气。C2、C3和C4+组分发生相当大的损失,因为顶部液体进料含有相当量的这些组分和重烃组分,导致蒸气中相应平衡量的C2组分、C3组分、C4组分和重烃组分离开脱甲烷装置的顶部分馏级段。如果能够使上升的蒸气与相当大量能够吸收蒸气中的C2组分、C3组分、C4组分和重烃组分的液体(回流)接触,则可以大大地减少这些所需组分的损失。 In ideal operation of this separation process, the residual gas leaving the process contains substantially all of the methane in the feed gas and is substantially free of heavy hydrocarbon components, and the bottoms fraction leaving the demethanizer contains substantially all of the heavy hydrocarbon components components, and basically no methane or more volatile components. In practice, however, this is not ideal since conventional demethanizers operate primarily as strippers. The methane product of the process therefore generally includes the vapor leaving the top fractionation stage section of the column, as well as the vapor not subjected to any rectification steps. Considerable losses of C2 , C3 and C4 + components occur because the overhead liquid feed contains considerable amounts of these components and heavy hydrocarbon components, resulting in corresponding equilibrium amounts of C2 components, C3 groups in the vapor Fractions, C4 components and heavy hydrocarbon components leave the top fractionation stage section of the demethanizer. These required components can be greatly reduced if the rising vapor can be brought into contact with a considerable amount of liquid (reflux) capable of absorbing the C2 , C3 , C4 and heavy hydrocarbon components of the vapor Loss.
近年来,优选的烃分离工艺采用上部吸收装置段提供上升蒸气的附加精馏。上部精馏段的回流料流源通常是在压力下提供的残余气体的再循环料流。通常通过与其它工艺料流(例如冷的分馏塔塔顶馏分)进行热交换而将再循环的残余气流冷却到基本上冷凝。然后通过适当的膨胀装置(如膨胀阀)将所得到的基本上冷凝的料流膨胀到脱甲烷装 置的操作压力。在膨胀期间,一部分液体通常会气化,导致总的料流的冷却。然后将快速膨胀的料流作为顶部进料提供给脱甲烷装置。通常,膨胀料流的蒸气部分与脱甲烷装置塔顶蒸气在分馏塔中的上部分离器段中合并,作为残余甲烷产品气体。或者,可以把冷却并膨胀的料流提供给分离器以提供蒸气和液流,以便此后蒸气与塔顶馏分合并,并将液体作为顶部塔进料提供给塔。这一类型的典型工艺方案公开在以下文献中:美国专利4,889,545;5,568,737;和5,881,569、共同待决申请11/430,412和11/971,491以及Mowrey,E.Ross,″Efficient,High Recovery of Liquids from Natural Gas Utilizing a High Pressure Absorber″,Proceedings of the Eighty-First Annual Convention of the Gas Processors Association,Dallas,Texas,March 11-13,2002。 In recent years, the preferred hydrocarbon separation process employs an upper absorber section to provide additional rectification of rising vapors. The source of the reflux stream for the upper rectification section is usually a recycle stream of residual gas provided under pressure. The recycled residual gas stream is typically cooled to substantially condensate by heat exchange with other process streams, such as cold fractionation column overheads. The resulting substantially condensed stream is then expanded to the operating pressure of the demethanizer by a suitable expansion device, such as an expansion valve. During expansion, a portion of the liquid typically vaporizes, resulting in cooling of the overall stream. The rapidly expanding stream is then provided to the demethanizer as an overhead feed. Typically, the vapor portion of the expanded stream is combined with the demethanizer overhead vapor in the upper separator section in the fractionation column as residual methane product gas. Alternatively, the cooled and expanded stream may be provided to a separator to provide a vapor and liquid stream, so that the vapor is thereafter combined with the overhead fraction and the liquid provided to the column as overhead column feed. Typical process schemes of this type are disclosed in: U.S. Patents 4,889,545; 5,568,737; and 5,881,569, co-pending applications 11/430,412 and 11/971,491, and Mowrey, E. Ross, "Efficient, High Recovery of Liquids from Natural Gas Utilizing a High Pressure Absorber", Proceedings of the Eighty-First Annual Convention of the Gas Processors Association, Dallas, Texas, March 11-13, 2002.
发明内容 Contents of the invention
本发明采用新型装置更有效地实施上述各步骤,并且使用设备的件数较少。这是通过以下方式实现的,将到目前为止单个的设备产品组合到共同的框体当中,从而减少处理厂所需的地块空间并降低设施的投资成本。意外的是,申请人已发现,更紧凑的布置也大大地降低了实现给定回收水平所需的动力消耗,从而提高了工艺效率并降低了设施的操作成本。此外,更紧凑的布置也避免了需要传统工厂设计中用于互连单个设备产品的大部分管道,进一步降低了投资成本,并且还避免了需要相关的法兰管道连接。因为管道法兰是潜在的烃(其为促成了温室气体并且也可能是大气臭氧形成前体的挥发性有机化合物,VOC)泄漏源,避免使用这些法兰能降低破坏环境的大气排放物的潜在危害。 The present invention adopts novel devices to more effectively implement the above steps, and the number of pieces of equipment used is less. This is achieved by combining hitherto individual plant products into a common housing, thereby reducing the required plot space for the treatment plant and lowering the investment costs for the facility. Surprisingly, applicants have discovered that the more compact arrangement also greatly reduces the power consumption required to achieve a given level of recovery, thereby increasing process efficiency and reducing the operating costs of the facility. In addition, the more compact arrangement also avoids the need for most of the piping used in traditional plant designs to interconnect individual equipment products, further reducing investment costs, and also avoids the need for associated flanged piping connections. Because piping flanges are a potential source of leakage of hydrocarbons (volatile organic compounds, VOCs) that contribute to greenhouse gases and may also be precursors to atmospheric ozone formation, avoiding the use of these flanges reduces the potential for environmentally damaging atmospheric emissions. harm.
根据本发明已经发现,可以获得超过95%的C2回收率。类似地,在不要求C2组分回收率的情况下,可以保持C3回收率超过95%。此外,与现有技术相比,本发明能够以较低的能量需求使甲烷(或C2组分)和轻组分与C2(或C3组分)和重组分实现基本上100%的分离,同时保持相同的回收水平。虽然本发明可应用于较低的压力和较暖的温度, 但当在要求-50°F[-46℃]或更冷的NGL回收塔塔顶馏分温度的条件下,工艺进料气体在400至1500psia[2,758至10,342kPa(a)]或更高的范围内时是特别有利的。 According to the present invention it has been found that a C2 recovery of over 95% can be obtained. Similarly, it is possible to maintain C3 recovery over 95% where C2 component recovery is not required. Furthermore, the present invention enables substantially 100% conversion of methane (or C2 components) and light components to C2 (or C3 components) and heavy components with lower energy requirements than the prior art separation while maintaining the same level of recovery. While the present invention is applicable at lower pressures and warmer temperatures, process feed gas at 400°C is required under conditions requiring -50°F [-46°C] or cooler NGL recovery column overhead temperatures. It is particularly advantageous to be in the range of 1500 psia [2,758 to 10,342 kPa(a)] or higher.
附图说明 Description of drawings
为了更好地理解本发明,参考以下的实施例及附图。参考附图: For a better understanding of the present invention, refer to the following examples and accompanying drawings. Refer to the attached picture:
图1是根据美国专利No.5,568,737的现有技术的天然气处理厂的流程图; Figure 1 is a flow diagram of a prior art natural gas processing plant according to U.S. Patent No. 5,568,737;
图2是根据本发明的天然气处理厂的流程图;以及 Figure 2 is a flow diagram of a natural gas processing plant in accordance with the present invention; and
图3至9是示出本发明申请对天然气流的替代装置的流程图。 Figures 3 to 9 are flow diagrams illustrating alternative installations of the present application for natural gas streams.
具体实施方式 Detailed ways
在下面对上述图形的说明中,提供了对代表性工艺条件计算的流速的汇总表。为了方便起见,在本文中出现的表中,流速值(摩尔/小时)已经四舍五入到最接近的整数。示于表中的总流率包括所有的非烃组分,因此通常大于烃组分料流流速的总和。所指温度是四舍五入到最接近度数的近似值。还应当指出的是,为比较附图中描述的工艺而进行的工艺设计计算是基于这样的假定,即没有从环境到工艺或从工艺到环境的热漏泄。市售隔离材料的质量使这成为非常合理的假设,并且通常是本领域技术人员可以做出的。 In the description below of the above graphs, a summary table of calculated flow rates for representative process conditions is provided. For convenience, in the tables presented herein, flow rate values (moles/hour) have been rounded to the nearest whole number. The total flow rates shown in the tables include all non-hydrocarbon components and are therefore generally greater than the sum of the hydrocarbon component stream flow rates. Temperatures indicated are approximate values rounded to the nearest degree. It should also be noted that the process design calculations performed to compare the processes depicted in the figures are based on the assumption that there is no heat leakage from the environment to the process or from the process to the environment. The quality of commercially available insulation materials makes this a very reasonable assumption, and one that is usually made by those skilled in the art.
为了方便起见,以传统的英式单位和以国际单位制(SI)两者记录工艺参数。表中给出的摩尔流速可以解释为磅摩尔/小时或公斤摩尔/小时。记录为马力(HP)和/或千英国热单位/小时(MBTU/Hr)的能量消耗对应于所述以磅摩尔/小时为单位的摩尔流速。记录为千瓦(kW)的能量消耗对应于所述以千克摩尔/小时为单位的摩尔流速。 For convenience, process parameters are reported both in traditional British units and in the International System of Units (SI). The molar flow rates given in the table can be interpreted as either lb mol/hr or kg mol/hr. Energy expenditure reported as horsepower (HP) and/or kiloBritish thermal units/hour (MBTU/Hr) corresponds to said molar flow rate in pounds moles/hour. Energy consumption reported in kilowatts (kW) corresponds to the stated molar flow rate in kilogram moles/hour.
现有技术描述 Description of prior art
图1是显示采用根据美国专利No.5,568,737的现有技术从天然气中回收C2+组分的处理厂设计的工艺流程图。在这一工艺的模拟中,入口气体作为料流31在110°F[43℃]和915psia[6,307kPa(a)]下进入 装置。如果入口气体含有一定浓度的妨碍产品流符合规格的含硫化合物,则通过对进料气体进行适当的预处理(未示出)移除含硫化合物。此外,通常对进料流进行脱水以防止在低温条件下形成水合物(冰)。固体干燥剂通常被用于此目的。 Figure 1 is a process flow diagram showing the design of a treatment plant for the recovery of C2 + components from natural gas using the prior art according to US Patent No. 5,568,737. In a simulation of this process, the inlet gas entered the unit as stream 31 at 110°F [43°C] and 915 psia [6,307 kPa(a)]. If the inlet gas contains concentrations of sulfur-containing compounds that prevent the product stream from meeting specification, the sulfur-containing compounds are removed by appropriate pre-treatment of the feed gas (not shown). In addition, feed streams are typically dehydrated to prevent the formation of hydrates (ice) at low temperature conditions. Solid desiccants are often used for this purpose.
进料流31被分流成料流32和33两个部分。料流32在热交换器10中通过与冷蒸馏蒸气流41a进行热交换被冷却到-26°F[-32℃],同时料流33在热交换器11中通过与41°F[5℃]的脱甲烷装置再沸器液体(料流43)和-49°F[-45℃]的塔侧再沸器液体(料流42)进行热交换被冷却到-32°F[-35℃]。料流32a和33a再合并形成料流31a,其在-28°F[-33℃]和893psia[6,155kPa(a)]下进入分离器12,蒸气(料流34)在该处与冷凝液(料流35)分离。 Feed stream 31 is split into two parts, streams 32 and 33 . Stream 32 is cooled to -26°F [-32°C] in heat exchanger 10 by exchanging heat with cold distillation vapor stream 41a, while stream 33 is passed in heat exchanger 11 with 41°F [5°C ] demethanizer reboiler liquid (stream 43) is cooled to -32°F [-35°C] by heat exchange with -49°F [-45°C] side reboiler liquid (stream 42) ]. Streams 32a and 33a are recombined to form stream 31a, which enters separator 12 at -28°F [-33°C] and 893 psia [6,155 kPa(a)] where the vapor (stream 34) is mixed with condensate (stream 35) is separated.
来自分离器12的蒸气(料流34)被分流成36和39两个料流。含约27%的总蒸气的料流36与分离器液体(料流35)合并,合并的料流38以与冷蒸馏蒸气流41呈热交换关系的方式通过热交换器13,在该处被冷却到基本上冷凝。然后通过膨胀阀14将所得到的-139°F[-95℃]的基本上冷凝的料流38a快速膨胀到分馏塔18的操作压力(大约396psia[2,730kPa(a)])。在膨胀期间,一部分料流气化,导致总的料流的冷却。在图1示出的工艺中,离开膨胀阀14的膨胀料流38b达到-140°F[-95℃]的温度,并在第一塔中间进料点提供给分馏塔18。. The vapor from separator 12 (stream 34 ) is split into two streams 36 and 39 . Stream 36, containing about 27% total vapor, is combined with separator liquid (stream 35), and combined stream 38 passes through heat exchanger 13 in heat exchange relationship with cold distillation vapor stream 41, where it is Cool until essentially condensed. Resulting substantially condensed stream 38a at -139°F [-95°C] is then rapidly expanded through expansion valve 14 to the operating pressure of fractionation column 18 (approximately 396 psia [2,730 kPa(a)]). During expansion, a portion of the stream vaporizes, resulting in cooling of the overall stream. In the process shown in Figure 1, expanded stream 38b exiting expansion valve 14 reaches a temperature of -140°F [-95°C] and is provided to fractionation column 18 at the first column intermediate feed point. .
来自分离器12的剩余73%蒸气(料流39)进入做功膨胀机15,在其中由这部分高压进料获得机械能。机器15将蒸气基本上等熵地膨胀到塔操作压力,通过做功膨胀将膨胀料流39a冷却到大约-95°F[-71℃]的温度。典型的市售膨胀机能够取得理论上可从理想的等熵膨胀中获得的功的大概80-85%。取得的功往往用于驱动离心压缩机(如装置16),所述离心压缩机例如可用于再压缩受热的蒸馏蒸气流(料流41b)。此后部分冷凝的膨胀料流39a作为进料在第二塔中间进料点提供给分馏塔18。 The remaining 73% of the vapor from separator 12 (stream 39) enters work expander 15 where mechanical energy is obtained from this portion of the high pressure feed. Machine 15 expands the vapor substantially isentropically to the column operating pressure and cools expanded stream 39a to a temperature of about -95°F [-71°C] by work expansion. A typical commercially available expander is capable of performing approximately 80-85% of the work theoretically obtainable from ideal isentropic expansion. The work obtained is often used to drive a centrifugal compressor (such as unit 16), which may be used, for example, to recompress a heated distillation vapor stream (stream 41b). The partially condensed expanded stream 39a is thereafter provided as feed to fractionation column 18 at a second column mid-feed point.
再压缩并冷却的蒸馏蒸气流41e被分流成两个料流。一部分为料流46,是挥发性残余气体产品。另一部分为再循环料流45,其流至热 交换器10,在该处通过与冷的蒸馏蒸气流41a进行热交换被冷却到-26°F[-32℃]。然后冷却的再循环料流45a流至交换器13,在该处通过与冷蒸馏蒸气流41进行热交换被冷却到-139°F[-95℃]并基本上冷凝。然后基本上冷凝的料流45b通过适当的膨胀装置(如膨胀阀22)膨胀到脱甲烷装置操作压力,导致总料流冷却到-147°F[-99℃]。然后膨胀的料流45c作为顶部塔进料提供给分馏塔18。料流45c的蒸气部分(如果有的话)与从塔的顶部分馏级段中上升的蒸气合并以形成蒸馏蒸气流41,其被从塔的上部区域中抽出。 The recompressed and cooled distillation vapor stream 41e is split into two streams. A portion, stream 46, is a volatile residual gas product. The other portion is recycle stream 45, which goes to heat exchanger 10 where it is cooled to -26°F [-32°C] by heat exchange with cold distillation vapor stream 41a. Cooled recycle stream 45a then passes to exchanger 13 where it is cooled to -139°F [-95°C] by heat exchange with cold distillation vapor stream 41 and substantially condensed. Substantially condensed stream 45b is then expanded to demethanizer operating pressure through a suitable expansion device, such as expansion valve 22, resulting in cooling of the overall stream to -147°F [-99°C]. Expanded stream 45c is then provided to fractionation column 18 as overhead column feed. The vapor portion of stream 45c, if any, is combined with vapor ascending from the top fractionation stage section of the column to form distillation vapor stream 41, which is withdrawn from the upper region of the column.
塔18中的脱甲烷装置为常规的蒸馏塔,其包括有多个竖直隔开的塔板、一个或多个填充床或塔板与填料的某种组合。如同通常在天然气处理厂中的情况,分馏塔可以由两段构成。上部段18a是分离器,在其中部分气化的顶部进料被分流成其相应的蒸气和液体部分,且其中从下部蒸馏或脱甲烷段18b中上升的蒸气与顶部进料的蒸气部分合并形成冷的脱甲烷装置塔顶蒸气(料流41),其以-144°F[-98℃]离开塔的顶部。下部的脱甲烷段18b包括塔板和/或填料,并提供向下降的液体与向上升的蒸气之间的必要接触。脱甲烷段18b还包括再沸器(如先前描述的再沸器和塔侧再沸器),其加热沿塔向下流动的液体的一部分并将其气化以提供汽提蒸气,所述汽提蒸气沿塔向上流动以汽提液体产品,即甲烷和轻组分的料流44。 The demethanizer in column 18 is a conventional distillation column comprising a plurality of vertically spaced trays, one or more packed beds, or some combination of trays and packing. As is usually the case in natural gas processing plants, the fractionation column can consist of two sections. The upper section 18a is a separator in which the partially vaporized overhead feed is split into its respective vapor and liquid fractions and in which vapor rising from the lower distillation or demethanizer section 18b combines with the vapor fraction of the top feed to form Cold demethanizer overhead vapor (stream 41), which exits the top of the column at -144°F [-98°C]. The lower demethanizer section 18b includes trays and/or packing and provides the necessary contact between the descending liquid and the ascending vapor. Demethanizer section 18b also includes a reboiler (such as the previously described reboiler and column side reboiler) that heats and vaporizes a portion of the liquid flowing down the column to provide a stripping vapor that Stripping vapor flows up the column to strip the liquid products, stream 44 of methane and lights.
根据在底部产物中甲烷与乙烷的质量比为0.010∶1的典型规范,液体产品料流44在64°F[18℃]下离开塔底。脱甲烷装置塔顶蒸气流41与进来的进料气体和再循环料流逆流地通过热交换器13,在该处被加热到-40°F[-40℃](料流41a),以及通过热交换器10,在该处被加热到104°F[40℃](料流41b)。然后分两个阶段再压缩蒸馏蒸气流。第一阶段由膨胀机15驱动压缩机16。第二阶段由补充动力源驱动压缩机20,所述压缩机20将残余气体(料流41d)压缩到销售管线压力。在排放冷却器21中冷却到110°F[43℃]后,料流41e分成残余气体产品(料流46)和再循环料流45,如先前所述。残余气流46在足以满足管线要求(通常大概为入口压力)的915psia[6,307kPa(a)]下流至销售气管道。 Liquid product stream 44 exits the bottom of the column at 64°F [18°C] according to the typical specification of 0.010:1 mass ratio of methane to ethane in the bottoms product. Demethanizer overhead vapor stream 41 is passed through heat exchanger 13 countercurrently to the incoming feed gas and recycle stream, where it is heated to -40°F [-40°C] (stream 41a), and passed through Heat exchanger 10, where it is heated to 104°F [40°C] (stream 41b). The distillation vapor stream is then recompressed in two stages. In the first stage the compressor 16 is driven by the expander 15 . The second stage is driven by a supplemental power source to compressor 20 which compresses the residual gas (stream 41d) to sales line pressure. After cooling to 110°F [43°C] in discharge cooler 21, stream 41e is split into residual gas product (stream 46) and recycle stream 45, as previously described. The residual gas stream 46 flows to the sales gas pipeline at 915 psia [6,307 kPa(a)] sufficient to meet pipeline requirements (typically approximately inlet pressure).
下表中给出图1所示工艺的料流流速和能量消耗的汇总: A summary of the stream flow rates and energy consumption for the process shown in Figure 1 is given in the table below:
表I Table I
(图1) (figure 1)
料流流量汇总-磅摩尔/小时[千克摩尔/小时] Stream Flow Summary - lb mol/hr [kg mol/hr]
*(基于未四舍五入的流速s) * (Based on unrounded flow rate s)
发明描述 Description of the invention
图2示出根据本发明工艺的流程图。在图2给出的工艺中所考虑的进料气体组成及条件与图1中的相同。因此,可以将图2工艺与图1工艺进行比较以说明本发明的优点。 Figure 2 shows a flow diagram of the process according to the invention. The feed gas composition and conditions considered in the process given in Fig. 2 are the same as those in Fig. 1 . Therefore, the Figure 2 process can be compared with the Figure 1 process to illustrate the advantages of the present invention.
在图2工艺的模拟中,入口气体作为料流31进入所述装置并分流成料流32和33两个部分。第一部分为料流32,进入工艺设备118内部的进料冷却段118a的上部区域中的热交换装置。这一热交换装置可包括叶片加管型热交换器、板式热交换器、钎焊铝型热交换器或其它类型的传热装置,包括多通道和/或多操作热交换器。配置热交换装置以提供流过所述热交换装置的一个通道的料流32与从工艺设备118内部的分离器段118b中上升的蒸馏蒸气流之间的热交换,所述工艺设备118已经在进料冷却段118a的下部区域中的热交换装置中被加热。料流32在进一步加热蒸馏蒸汽流的同时被冷却,料流32a以-25°F[-32℃]离开所述热交换装置。 In the simulation of the process of FIG. 2 , the inlet gas entered the apparatus as stream 31 and was split into two parts, streams 32 and 33 . The first portion, stream 32 , enters the heat exchange means in the upper region of the feed cooling section 118a inside the process equipment 118 . This heat exchange device may comprise a fin and tube heat exchanger, a plate heat exchanger, a brazed aluminum heat exchanger, or other types of heat transfer devices, including multi-channel and/or multi-operation heat exchangers. The heat exchange means is configured to provide heat exchange between the stream 32 flowing through one channel of the heat exchange means and the stream of distillation vapor rising from the separator section 118b inside the process equipment 118 which has been in The feed is heated in the heat exchange means in the lower region of the cooling section 118a. Stream 32 is cooled while further heating the distillation vapor stream, and stream 32a exits the heat exchange unit at -25°F [-32°C].
第二部分为料流33,进入工艺设备118内部的脱甲烷段118e中的传热及传质装置。这一传热及传质装置也可包括叶片加管型热交换器、板式热交换器、钎焊铝型热交换器或其它类型的传热装置,包括多通道和/或多操作热交换器。配置传热及传质装置以提供流过一个所述传热及传质装置通道的料流33与从工艺设备118内部的吸收段118d中向下流动的蒸馏液流之间的热交换,使得料流33被冷却,同时加热蒸馏液流,在其离开传热及传质装置之前将料流33a冷却到-47°F[-44℃]。随着蒸馏液流被加热,其一部分气化形成汽提蒸气,所述汽提蒸气随着剩余液体继续向下流动通过传热及传质装置而向上升。传热及传质装置提供汽提蒸气与蒸馏液流之间的连续接触,因此它也起到提供蒸气相与液相之间的传质的作用,汽提甲烷及轻组分的液体产品料流44。 The second portion, stream 33 , enters the heat and mass transfer unit in demethanizer section 118e inside process tool 118 . This heat and mass transfer device may also include fin-and-tube heat exchangers, plate heat exchangers, brazed aluminum heat exchangers, or other types of heat transfer devices, including multi-channel and/or multi-operation heat exchangers . The heat and mass transfer devices are configured to provide heat exchange between the stream 33 flowing through one of said heat and mass transfer device channels and the distillate stream flowing down from the absorption section 118d inside the process unit 118 such that Stream 33 is cooled while heating the distillate stream, cooling stream 33a to -47°F [-44°C] before it exits the heat and mass transfer unit. As the distillate stream is heated, a portion of it vaporizes to form a stripping vapor that rises upward as the remaining liquid continues to flow downward through the heat and mass transfer device. The heat and mass transfer device provides continuous contact between the stripping vapor and the distillate stream, so it also plays the role of providing mass transfer between the vapor phase and the liquid phase, stripping methane and light component liquid product materials Stream 44.
料流32a和33a再合并形成料流31a,其在-32°F[-36℃]和900psia[6,203kPa(a)]下进入工艺设备118内部的分离器段118f,于是蒸气(料流34)与冷凝液(料流35)分离。分离器段118f具有内部头件或其它装置以将其与脱甲烷段118e分开,使得工艺设备118内的两个段可以在不同的压力下操作。 Streams 32a and 33a are recombined to form stream 31a, which enters separator section 118f inside process equipment 118 at -32°F [-36°C] and 900 psia [6,203 kPa(a)], whereupon the vapor (stream 34 ) are separated from the condensate (stream 35). Separator section 118f has internal headers or other means to separate it from demethanizer section 118e so that the two sections within process equipment 118 can operate at different pressures.
来自分离器段118f的蒸气(料流34)被分流成36和39两个料流。含约27%总蒸气的料流36与分离的液体(料流35,经由料流37)合并, 合并的料流38进入工艺设备118内的进料冷却段118a的下部区域中的热交换装置。这一热交换装置同样可包括叶片加管型热交换器、板式热交换器、钎焊铝型热交换器或其它类型的传热装置,包括多通道和/或多操作热交换器。配置热交换装置以提供流过所述热交换装置的一个通道的料流38与从分离器段118b中上升的蒸馏蒸气流之间的热交换,使得料流38在加热蒸馏蒸汽流的同时被冷却到基本上冷凝。 Vapor from separator section 118f (stream 34 ) is split into two streams 36 and 39 . Stream 36, containing about 27% total vapor, is combined with separated liquid (stream 35, via stream 37) and combined stream 38 enters heat exchange means in the lower region of feed cooling section 118a within process unit 118 . This heat exchanging device may also comprise finned tube heat exchangers, plate heat exchangers, brazed aluminum heat exchangers or other types of heat transfer devices, including multi-channel and/or multi-operation heat exchangers. The heat exchange device is configured to provide heat exchange between stream 38 flowing through one channel of the heat exchange device and the stream of distillation vapor rising from separator section 118b such that stream 38 is heated while the stream of distillation vapor is heated. Cool until essentially condensed.
然后通过膨胀阀14将所得到的-138°F[-95℃]的基本上冷凝的料流38a快速膨胀到工艺设备118内的精馏段118c(吸收装置)和吸收段118d(另一吸收装置)的操作压力(大约400psia[2,758kPa(a)])。在膨胀期间,一部分料流可能会气化,导致总的料流的冷却。在图2示出的工艺中,离开膨胀阀14的膨胀料流38b达到-139°F[-95℃]的温度,并被提供给精馏段118c与吸收段118d之间的工艺设备118。料流38b中的液体与从精馏段118c中下降的液体合并,并被导向吸收段118d,同时任何蒸气与从吸收段118d中上升的蒸气合并,并被导向精馏段118c。 Resulting substantially condensed stream 38a at -138°F [-95°C] is then rapidly expanded through expansion valve 14 into rectification section 118c (absorption unit) and absorption section 118d (another absorption unit) within process unit 118. device) operating pressure (approximately 400 psia [2,758 kPa(a)]). During expansion, a portion of the stream may vaporize, resulting in cooling of the overall stream. In the process shown in Figure 2, expanded stream 38b exiting expansion valve 14 reaches a temperature of -139°F [-95°C] and is provided to process equipment 118 between rectification section 118c and absorption section 118d. The liquid in stream 38b combines with the liquid descending from rectification section 118c and is directed to absorption section 118d, while any vapors combine with the vapor ascending from absorption section 118d and are directed to rectification section 118c.
来自分离器段118f的剩余73%蒸气(料流39)进入做功膨胀机15,在其中由这部分高压进料获得机械能。机器15将蒸气基本上等熵地膨胀到吸收段118d的操作压力,通过做功膨胀将膨胀料流39a冷却到大约-99°F[-73℃]的温度。此后部分冷凝的膨胀料流39a作为进料提供给工艺设备118内的吸收段118d的下部区域。 The remaining 73% of the vapor (stream 39) from separator section 118f enters work expander 15 where mechanical energy is obtained from this portion of the high pressure feed. Machine 15 expands the vapor substantially isentropically to the operating pressure of absorption section 118d, cooling expanded stream 39a to a temperature of about -99°F [-73°C] by work expansion. The partially condensed expanded stream 39a thereafter is provided as feed to the lower region of the absorption section 118d within the process equipment 118 .
再压缩并冷却的蒸馏蒸气流41c被分流成两个料流。一部分为料流46,是挥发性残余气体产品。另一部分为再循环料流45,其进入工艺设备118内的进料冷却段118a中的热交换装置。这一热交换装置也可包括叶片加管型热交换器、板式热交换器、钎焊铝型热交换器或其它类型的传热装置,包括多通道和/或多操作热交换器。配置热交换装置以提供流过所述热交换装置的一个通道的料流45与从分离器段118b中上升的蒸馏蒸气流之间的热交换,使得料流45在加热蒸馏蒸汽流的同时被冷却到基本上冷凝。 The recompressed and cooled distillation vapor stream 41c is split into two streams. A portion, stream 46, is a volatile residual gas product. The other portion is the recycle stream 45 , which enters the heat exchange unit in the feed cooling section 118 a within the process equipment 118 . This heat exchange device may also include finned tube heat exchangers, plate heat exchangers, brazed aluminum heat exchangers or other types of heat transfer devices, including multi-channel and/or multi-operation heat exchangers. The heat exchange device is configured to provide heat exchange between the stream 45 flowing through one channel of the heat exchange device and the distillation vapor stream rising from the separator section 118b such that the stream 45 is heated while the distillation vapor stream is being heated. Cool until essentially condensed.
基本上冷凝的再循环料流45a在-138°F[-95℃]下离开进料冷却段118a中的热交换装置,并通过膨胀阀22快速膨胀到工艺设备118内的精馏段118c的操作压力。在膨胀期间,一部分料流气化,导致总的料流的冷却。在图2示出的工艺中,离开膨胀阀22的膨胀料流45b达到-146°F[-99℃]的温度,并被提供给工艺设备118内的分离器段118b。在其中分离的液体被导向精馏段118c,同时剩余的蒸气与从精馏段118c中上升的蒸气合并形成蒸馏蒸气流,所述蒸馏蒸气流在冷却段118a中被加热。 Substantially condensed recycle stream 45a exits the heat exchange unit in feed cooling section 118a at -138°F [-95°C] and is rapidly expanded through expansion valve 22 into rectification section 118c in process unit 118. operating pressure. During expansion, a portion of the stream vaporizes, resulting in cooling of the overall stream. In the process shown in FIG. 2 , expanded stream 45b exiting expansion valve 22 reaches a temperature of -146°F [-99°C] and is provided to separator section 118b within process equipment 118 . The liquid separated therein is directed to rectification section 118c while the remaining vapor combines with the vapor rising from rectification section 118c to form a distillation vapor stream which is heated in cooling section 118a.
精馏段118c和吸收段118d各包括由以下组成的吸收装置:多个竖直隔开的塔板、一个或多个填充床或塔板与填料的某种组合。精馏段118c和吸收段118d中的塔板和/或填料提供向上升的蒸气与向下降的冷液体之间的必要接触。膨胀料流39a的液体部分与从吸收段118d中向下降的液体混合,合并的液体继续向下进入到脱甲烷段118e当中。从脱甲烷段118e中上升的汽提蒸气与膨胀料流39a的蒸气部分合并,并上升通过吸收段118d以与向下降的冷液体接触,从而从这些蒸气中冷凝和吸收大部分的C2组分、C3组分和重组分。从吸收段118d中上升的蒸气与膨胀料流38b的任何蒸气部分合并,并上升通过精馏段118c以与向下降的膨胀料流45b的冷液体部分接触,从而冷凝和吸收这些蒸气中剩余的大部分C2组分、C3组分和重组分。膨胀料流38b的液体部分与从精馏段118c中向下降的液体混合,合并的液体继续向下进入到吸收段118d当中。 Rectification section 118c and absorption section 118d each comprise an absorption unit consisting of a plurality of vertically spaced trays, one or more packed beds, or some combination of trays and packing. Trays and/or packing in rectification section 118c and absorption section 118d provide the necessary contact between the ascending vapor and the descending cold liquid. The liquid portion of expanded stream 39a mixes with liquid descending from absorption section 118d, and the combined liquid continues downward into demethanizer section 118e. The stripping vapor ascending from demethanizer section 118e combines with the vapor portion of expanded stream 39a and ascends through absorption section 118d to contact descending cold liquid, thereby condensing and absorbing most of the C2 components from these vapors , C3 components and heavy components. The vapors ascending from absorption section 118d combine with any vapor portion of expanded stream 38b and ascend through rectification section 118c to contact the cold liquid portion of descending expanded stream 45b, thereby condensing and absorbing the remainder of these vapors Most of the C2 components, C3 components and heavy components. The liquid portion of expanded stream 38b mixes with liquid descending from rectification section 118c, and the combined liquid continues downward into absorption section 118d.
从工艺设备118内的脱甲烷段118e中的传热及传质装置中向下流动的蒸馏液已经被汽提了甲烷和轻组分。所得到的液体产品(料流44)离开脱甲烷段118e的下部区域,并以65°F[18℃]离开工艺设备118。从分离器段118b中上升的蒸馏蒸气流在进料冷却段118a中升温,这时它对料流32、38和45提供冷却,如先前所述,并且所得到的蒸馏蒸气流41以105°F[40℃]离开工艺设备118。然后分两个阶段再压缩蒸馏蒸气流,即由膨胀机15驱动压缩机16,和由补充动力源驱动压缩机20。在料流41b在排放冷却器21中冷却到110°F[43℃]以形成料 流41c之后,如先前所述抽出再循环料流45,形成残余气流46,此后残余气流46在915psia[6,307kPa(a)]下流至销售气管道。 The distillate flowing down from the heat and mass transfer devices in demethanizer section 118e within process equipment 118 has been stripped of methane and light components. The resulting liquid product (stream 44) exits the lower region of demethanizer section 118e and exits process equipment 118 at 65°F [18°C]. The distillation vapor stream ascending from separator section 118b is warmed in feed cooling section 118a where it provides cooling to streams 32, 38 and 45 as previously described and the resulting distillation vapor stream 41 at 105° F [40° C.] exits process equipment 118 . The distillation vapor stream is then recompressed in two stages, compressor 16 driven by expander 15, and compressor 20 driven by a supplemental power source. After stream 41b is cooled to 110°F [43°C] in discharge cooler 21 to form stream 41c, recycle stream 45 is withdrawn as previously described to form residual stream 46, which is thereafter at 915 psia [6,307 kPa(a)] down to the sales gas pipeline.
下表中给出图2所示工艺的料流流速和能量消耗的汇总: A summary of the stream flow rates and energy consumption for the process shown in Figure 2 is given in the table below:
表II Table II
(图2) (figure 2)
料流流动汇总-磅摩尔/小时[千克摩尔/小时] Stream Flow Summary - lb mol/hr [kg mol/hr]
*(基于未四舍五入的流速) * (Based on unrounded flow rate)
表I和II的比较显示,本发明保持了与现有技术基本上相同的回收率。然而,进一步比较表I和表II显示,实现产品收率所使用的动力比现有技术大为减少。就回收效率(定义为每单位动力回收的乙烷量)而言,本发明相当于比现有技术的图1工艺的改进超过6%。 A comparison of Tables I and II shows that the present invention maintains substantially the same recovery as the prior art. However, a further comparison of Table I and Table II shows that the power used to achieve product yield is considerably less than that of the prior art. In terms of recovery efficiency (defined as the amount of ethane recovered per unit of power), the present invention represents an improvement of over 6% over the prior art Figure 1 process.
由本发明提供的较现有技术的图1工艺的回收效率的改进主要是由于两个因素。首先,在工艺设备118中,热交换装置在进料冷却段118a中以及传热及传质装置在脱甲烷段118e中的紧凑布置消除了由见于常规处理厂中的互联管道所施加的压降。结果本发明与现有技术相比时,流至膨胀机15的进料气体部分处于较高的压力,使本发明中的膨胀机15以较高的出口压力产生的动力能够与现有技术中的膨胀机15在较低的出口压力下所能产生的动力同样多。因此,本发明的工艺设备118中的精馏段118c和吸收段118d能够在比现有技术的分馏塔18中更高的压力下操作,同时保持相同的回收率水平。这种较高的操作压力,加上蒸馏蒸气流由于排除了互联管道所致的压降减少,导致进入压缩机20的蒸馏蒸气流的压力大为提高,从而减少了本发明将残余气体恢复到管道压力所需的动力。 The improvement in recovery efficiency provided by the present invention over the prior art Figure 1 process is primarily due to two factors. First, in process equipment 118, the compact arrangement of heat exchange equipment in feed cooling section 118a and heat and mass transfer equipment in demethanizer section 118e eliminates the pressure drop imposed by interconnected piping found in conventional processing plants . As a result, when the present invention was compared with the prior art, the feed gas part flowing to the expander 15 was at a higher pressure, so that the power generated by the expander 15 in the present invention at a higher outlet pressure could be compared with that of the prior art. The expander 15 can produce as much power at a lower outlet pressure. Thus, the rectification section 118c and absorption section 118d in the process plant 118 of the present invention can be operated at higher pressures than in the prior art fractionation column 18 while maintaining the same level of recovery. This higher operating pressure, coupled with the reduced pressure drop in the distillation vapor stream due to the elimination of the interconnecting piping, results in a greatly increased pressure in the distillation vapor stream entering compressor 20, thereby reducing the present invention's ability to restore the residual gas to Power required for pipeline pressure.
第二,在脱甲烷段118e中使用传热及传质装置同时地加热离开吸收段118d的蒸馏液,同时使所得到的蒸气能接触液体并汽提其挥发性组分,这比使用带有外部再沸器的常规蒸馏塔更有效率。挥发性组分被连续地从液体中汽提出来,更快地减少了挥发性组分在汽提蒸气中的浓度,从而提高了本发明的汽提效率。 Second, the use of heat and mass transfer devices in demethanizer section 118e simultaneously heats the distillate exiting absorption section 118d while allowing the resulting vapor to contact the liquid and strip it of its volatile components, which is more efficient than using a A conventional distillation column with an external reboiler is more efficient. The volatile components are continuously stripped from the liquid, reducing the concentration of the volatile components in the stripping vapor faster, thereby increasing the stripping efficiency of the present invention.
与现有技术相比,本发明除了提高工艺效率之外还提供两个其它的优点。首先,本发明工艺设备118的紧凑布置用单一的设备产品(图2中的工艺设备118)代替现有技术中的五个单独的设备产品(图1中的热交换器10、11和13;分离器12;以及分馏塔18)。这样减少了地块空间要求,并且排除了互连管道,与现有技术相比减少了处理厂利用本发明的投资成本。第二,排除互连管道意味着利用本发明的处理厂具有的法兰连接远少于现有技术,减少了工厂中潜在的泄漏源数目。烃是挥发性有机化合物(VOC),其中一些被列为温室气体,其中一些可能是形成大气臭氧的前体,这意味着本发明可以减少能破坏环境的大气排放物的潜在危害。 In addition to improving process efficiency, the present invention provides two other advantages over the prior art. First, the compact arrangement of the process equipment 118 of the present invention replaces five separate equipment products (heat exchangers 10, 11 and 13 in FIG. 1; separator 12; and fractionation column 18). This reduces plot space requirements and eliminates interconnecting piping, reducing the investment cost of a treatment plant utilizing the present invention compared to the prior art. Second, the elimination of interconnecting piping means that treatment plants utilizing the present invention have far fewer flange connections than the prior art, reducing the number of potential leak sources in the plant. Hydrocarbons are volatile organic compounds (VOCs), some of which are classified as greenhouse gases, and some of which may be precursors to the formation of atmospheric ozone, which means that the present invention can reduce the potential harm of atmospheric emissions that can damage the environment.
其它实施方案 Other implementations
一些情况下可能倾向于通过料流40直接对吸收段118d的下部区域提供液流35,如图2、4、6和8所示。在这种情况下,使用适当的膨胀装置(如膨胀阀17)将液体膨胀到吸收段118d的操作压力,将所得到的膨胀液流40a作为进料提供给吸收段118d的下部区域(如虚线所示)。一些情况下可能倾向于使液流35的一部分(料流37)与料流36中的蒸气(图2和6)或与冷却的第二部分33a(图4和8)合并以形成合并的料流38,并通过料流40/40a将液流35的剩余部分送往吸收段118d的下部区域。一些情况下可能倾向于使膨胀液流40a与膨胀料流39a(图2和6)或膨胀料流34a(图4和8)合并,此后将合并的料流作为单一进料提供给吸收段118d的下部区域。 In some cases it may be desirable to provide stream 35 directly to the lower region of absorption section 118d via stream 40 as shown in FIGS. 2 , 4 , 6 and 8 . In this case, the liquid is expanded to the operating pressure of the absorption section 118d using a suitable expansion device (such as expansion valve 17), and the resulting expanded liquid stream 40a is provided as feed to the lower region of the absorption section 118d (as shown by the dashed line shown). In some cases it may be tempting to combine a portion of liquid stream 35 (stream 37) with the vapor in stream 36 (Figs. 2 and 6) or with the cooled second portion 33a (Figs. 4 and 8) to form a combined stream. Stream 38 and the remainder of stream 35 is sent to the lower region of absorption section 118d via stream 40/40a. In some cases it may be desirable to combine expanded liquid stream 40a with expanded stream 39a (Figures 2 and 6) or expanded stream 34a (Figures 4 and 8), after which the combined stream is provided as a single feed to absorption section 118d the lower area of .
如果进料气体是较富的,在料流35中分离的液体量可能大到足以倾向于在膨胀料流39a与膨胀液流40a之间(如图3和7所示)或在膨胀料流34a与膨胀液流40a之间(如图5和9所示)的脱甲烷段118e中设置另外的传质区。在这种情况下,可以将脱甲烷段118e中的传热及传质装置配置在上部和下部,使得能将膨胀液流40a引入到该两个部分之间。如虚线所示,一些情况下可能倾向于将液流35的一部分(料流37)与料流36中的蒸气(图3和7)或与冷却的第二部分33a(图5和9)合并以形成合并的料流38,同时将液流35的剩余部分(料流40)膨胀 到较低的压力,并作为料流40a在脱甲烷段118e中的传热及传质装置的上部与下部之间提供。 If the feed gas is relatively rich, the amount of liquid separated in stream 35 may be large enough to tend to be between expanded stream 39a and expanded liquid stream 40a (as shown in Figures 3 and 7) or in the expanded stream An additional mass transfer zone is provided in demethanizer section 118e between 34a and expanded liquid stream 40a (as shown in Figures 5 and 9). In this case, the heat and mass transfer devices in the demethanizer section 118e may be arranged in the upper and lower sections such that the expanded liquid stream 40a can be introduced between the two sections. As indicated by the dotted line, some circumstances may favor combining a portion of liquid stream 35 (stream 37) with the vapor in stream 36 (Figs. 3 and 7) or with the cooled second portion 33a (Figs. 5 and 9). to form combined stream 38, while the remainder of liquid stream 35 (stream 40) is expanded to a lower pressure and used as stream 40a in the upper and lower parts of the heat and mass transfer unit in demethanizer section 118e provided between.
一些情况下可能倾向于不合并冷却的第一与第二部分(料流32a与33a),如图4、5、8和9所示。在这种情况下,只有冷却的第一部分32a被导至工艺设备118内的分离器段118f(图4和5)或分离器12(图8和9),蒸气(料流34)在该处与冷凝的液体(料流35)分离。蒸气流34进入做功膨胀机15,并基本上等熵地膨胀到吸收段118d的操作压力,然后膨胀的料流34a作为进料提供给工艺设备118内的吸收段118d的下部区域。冷却的第二部分33a与分离的液体(料流35,经由料流37)合并,合并的料流38被导至工艺设备118内的进料冷却段118a的下部区域中的热交换装置,并冷却到基本上冷凝。基本上冷凝的料流38a通过膨胀阀14快速膨胀到精馏段118c和吸收段118d的操作压力,然后膨胀料流38b被提供给精馏段118c与吸收段118d之间的工艺设备118。一些情况下可能倾向于只将液流35的一部分(料流37)与冷却的第二部分33a合并,剩余部分(料流40)经由膨胀阀17提供给吸收段118d的下部区域。其它情况下可能倾向于经由膨胀阀17将所有的液流35送至吸收段118d的下部区域。 In some cases it may be preferable not to combine the cooled first and second portions (streams 32a and 33a ), as shown in FIGS. 4 , 5 , 8 and 9 . In this case, only the cooled first portion 32a is directed to separator section 118f (Figures 4 and 5) or separator 12 (Figures 8 and 9) within process equipment 118, where the vapor (stream 34) is Separated from the condensed liquid (stream 35). Vapor stream 34 enters work expander 15 and expands substantially isentropically to the operating pressure of absorption section 118d, and expanded stream 34a is then provided as feed to the lower region of absorption section 118d within process equipment 118. The cooled second portion 33a is combined with the separated liquid (stream 35, via stream 37), the combined stream 38 is directed to heat exchange means in the lower region of the feed cooling section 118a within the process equipment 118, and Cool until essentially condensed. Substantially condensed stream 38a is rapidly expanded through expansion valve 14 to the operating pressure of rectification section 118c and absorption section 118d, and expanded stream 38b is provided to process equipment 118 between rectification section 118c and absorption section 118d. In some cases it may be desirable to combine only a portion of the liquid stream 35 (stream 37 ) with the cooled second portion 33a, with the remainder (stream 40 ) provided via the expansion valve 17 to the lower region of the absorption section 118d. It may otherwise be preferred to send all of the liquid stream 35 via the expansion valve 17 to the lower region of the absorption section 118d.
在一些情况下,可能有利的是使用外部分离器容器来分离冷却的进料流31a或冷却的第一部分32a,而不是包括工艺设备118中的分离器段118f。如图6和7所示,可以使用分离器12将冷却的进料流31a分离成蒸气流34和液流35。同样,如图8和9所示,可以使用分离器12将冷却的第一部分32a分离成蒸气流34和液流35。 In some cases, it may be advantageous to use an external separator vessel to separate cooled feed stream 31a or cooled first portion 32a rather than including separator section 118f in process equipment 118 . Cooled feed stream 31a may be separated into vapor stream 34 and liquid stream 35 using separator 12 as shown in FIGS. 6 and 7 . Also, as shown in FIGS. 8 and 9 , separator 12 may be used to separate cooled first portion 32a into vapor stream 34 and liquid stream 35 .
根据进料气体中的重烃量和进料气体压力的情况,进入图2和3中的分离器段118f或图6和7中的分离器12的冷却的进料流31a(或进入图4和5中的分离器段118f或图8和9中的分离器12的冷却的第一部分32a)可能不含有任何液体(因为它高于其露点,或者因为它高于其临界凝结压力)。在这种情况下,在料流35和37中没有液体(如虚线所示),因此只有料流36中来自分离器段118f的蒸气(图2和3)、料流36中来自分离器12的蒸气(图6和7)或冷却的第二部分33a(图4、5、8和9)流至料流38,成为膨胀的基本上冷凝的料流38b,提供给精馏段118c与吸收段118d之间的工艺设备118。在这种情况下,可以不需要工艺设备118中的分离器段118f(图2到5)或分离器12(图6到9)。 Depending on the amount of heavy hydrocarbons in the feed gas and the feed gas pressure, the cooled feed stream 31a entering separator section 118f in FIGS. 2 and 3 or separator 12 in FIGS. and 5 or the cooled first part 32a of separator 12 in Figures 8 and 9) may not contain any liquid (either because it is above its dew point, or because it is above its critical condensation pressure). In this case, there is no liquid in streams 35 and 37 (shown as dotted lines), so there is only vapor from separator section 118f in stream 36 (Figs. Vapor (Figures 6 and 7) or cooled second portion 33a (Figures 4, 5, 8 and 9) flows to stream 38 as expanded substantially condensed stream 38b, which is supplied to rectification section 118c and absorption Process equipment 118 between segments 118d. In this case, separator section 118f (Figs. 2-5) or separator 12 (Figs. 6-9) in process equipment 118 may not be required.
进料气体条件、工厂规模、现有的设备或其它因素可表明,不用做功膨胀机15或用替代的膨胀装置(如膨胀阀)进行替换是可行的。虽然是在特定的膨胀装置中描述了单独的料流膨胀,但在适当情况下可使用替代的膨胀装置。例如,条件可许可进料流的基本上冷凝的部分(料流38a)或基本上冷凝的再循环料流(料流45a)的做功膨胀。 Feed gas conditions, plant size, existing equipment, or other factors may indicate that it is feasible to omit the work expander 15 or replace it with an alternative expansion device such as an expansion valve. Although individual stream expansions are described in specific expansion devices, alternative expansion devices may be used where appropriate. For example, conditions may permit work expansion of a substantially condensed portion of the feed stream (stream 38a) or a substantially condensed recycle stream (stream 45a).
根据本发明,可以采取利用外部制冷来补充可由蒸馏蒸气和液流得到的对入口气体的冷却,特别是在富入口气体的情况下。在这种情况下,传热及传质装置可以包括在分离器段118f中(或气体收集装置,在当冷却的进料流31a或冷却的第一部分32a不含有液体的情况下),如图2到5中的虚线所示,或者传热及传质装置可以包括在分离器12中,如图6到9中的虚线所示。这一传热及传质装置可以包括叶片加管型热交换器、板式热交换器、钎焊铝型热交换器或其它类型的传热装置,包括多通道和/或多操作热交换器。配置传热及传质装置,用以提供流过所述传热及传质装置的一个通道的冷冻料流(例如,丙烷)与向上流动的料流31a(图2、3、6和7)或料流32a(图4、5、8和9)的蒸气部分之间的热交换,使得致冷器进一步地冷却蒸气并冷凝更多的液体,这些液体向下降以成为在料流35中移除的部分液体。或者,在料流31a进入分离器段118f(图2和3)或分离器12(图6和7)或者料流32a进入分离器段118f(图4和5)或分离器12(图8和9)之前,可以使用常规的气体冷却器,用制冷剂冷却料流32a、料流33a和/或料流31a。 In accordance with the present invention, the use of external refrigeration may be employed to supplement the cooling of the inlet gas available from distillation vapor and liquid streams, particularly in the case of rich inlet gas. In this case, heat and mass transfer means may be included in separator section 118f (or gas collection means, when the cooled feed stream 31a or cooled first portion 32a contains no liquid), as shown in Fig. 2 to 5 as indicated by dashed lines, or heat and mass transfer devices may be included in separator 12 as indicated by dashed lines in FIGS. 6 to 9 . Such heat and mass transfer devices may include fin-and-tube heat exchangers, plate heat exchangers, brazed aluminum heat exchangers, or other types of heat transfer devices, including multi-channel and/or multi-operation heat exchangers. The heat and mass transfer device is configured to provide a refrigerated stream (e.g., propane) flowing through one channel of the heat and mass transfer device and an upwardly flowing stream 31a (Figs. 2, 3, 6 and 7) Or heat exchange between the vapor portion of stream 32a (Figures 4, 5, 8, and 9) causes the refrigerator to further cool the vapor and condense more liquid that descends to become part of the liquid removed. Alternatively, when stream 31a enters separator section 118f (Figures 2 and 3) or separator 12 (Figures 6 and 7) or stream 32a enters separator section 118f (Figures 4 and 5) or separator 12 (Figures 8 and 5) 9) Before, stream 32a, stream 33a and/or stream 31a can be cooled with a refrigerant using a conventional gas cooler.
根据进料气体的温度和富度以及液体产品料流44中要回收的C2组分量的情况,由料流33可能得不到足够的加热以使离开脱甲烷段118e的液体满足产品规范。在这种情况下,脱甲烷段118e中的传热及传质装置可以包括供给,以用加热介质提供补充加热,如图2到9中的虚线所示。或者,脱甲烷段118e的下部区域中可以包括另外的传热 及传质装置,用于提供补充加热,或者可以在将料流33提供给脱甲烷段118e中的传热及传质装置之前用加热介质对其进行加热。 Depending on the temperature and richness of the feed gas and the amount of C2 components to be recovered in the liquid product stream 44, there may not be sufficient heating from stream 33 for the liquid leaving demethanizer section 118e to meet product specifications. In this case, the heat and mass transfer means in demethanizer section 118e may include a supply to provide supplemental heating with a heating medium, as shown in dashed lines in FIGS. 2 to 9 . Alternatively, additional heat and mass transfer devices may be included in the lower region of demethanizer section 118e to provide supplemental heating, or may be used before providing stream 33 to the heat and mass transfer devices in demethanizer section 118e. The heating medium heats it.
根据选择用于进料冷却段118a的上部及下部区域中的热交换装置的传热装置类型情况,有可能将这些热交换装置组合在单个多通道和/或多操作传热装置中。在这种情况下,为了完成所需的冷却和加热,多通道和/或多操作传热装置将包括用于分配、分离和收集料流32、料流38、料流45和蒸馏蒸气流的适当装置。 Depending on the type of heat transfer devices selected for the heat exchange devices in the upper and lower regions of the feed cooling section 118a, it is possible to combine these heat exchange devices in a single multi-channel and/or multi-operation heat transfer device. In such a case, to accomplish the required cooling and heating, the multi-channel and/or multi-operation heat transfer unit would include equipment for distributing, separating and collecting stream 32, stream 38, stream 45 and the distillation vapor stream Appropriate installation.
一些情况下可能倾向于在脱甲烷段118e的上部区域中提供另外的传质。在这种情况下,传质装置可以位于膨胀料流39a(图2、3、6和7)或膨胀料流34a(图4、5、8和9)进入吸收段118d的下部区域之处的下面以及冷却的第二部分33a离开脱甲烷段118e中的传热及传质装置之处的上面。 Some circumstances may favor providing additional mass transfer in the upper region of demethanizer section 118e. In this case, the mass transfer device may be located at the point where expanded stream 39a (Figures 2, 3, 6, and 7) or expanded stream 34a (Figures 4, 5, 8, and 9) enters the lower region of absorption section 118d. Below and above where the cooled second portion 33a exits the heat and mass transfer devices in demethanizer section 118e.
本发明图2、3、6和7的实施方案的次优选的选择是提供用于冷却的第一部分32a的分离器容器、用于冷却的第二部分33a的分离器容器,合并在其中分离的蒸气流以形成蒸气流34,并合并在其中分离的液流以形成液流35。本发明的另一次优选的选择是在进料冷却段118a内的单独热交换装置中冷却料流37(而不是将料流37与料流36或料流33a合并以形成合并的料流38),在单独的膨胀装置中膨胀冷却的料流,并将膨胀的料流提供给吸收段118d中的中间区域。 A less preferred option for the embodiment of the invention in Figures 2, 3, 6 and 7 is to provide a separator vessel for the cooled first part 32a, a separator vessel for the cooled second part 33a, and to combine the separated vapor stream to form vapor stream 34 and combine the liquid streams separated therein to form liquid stream 35 . Another preferred option of the present invention is to cool stream 37 in a separate heat exchange device within feed cooling section 118a (instead of combining stream 37 with stream 36 or stream 33a to form combined stream 38) , expands the cooled stream in a separate expansion device and provides the expanded stream to an intermediate region in the absorption section 118d.
要认识到,见于分开的蒸气进料的各支流的进料的相对量取决于若干因素,包括气体压力、进料气体组成、能够从进料中经济地提取的热的量以及可得到的马力量。在吸收段118d上方更多的进料可提高回收率,同时减少从膨胀器中回收的动力,从而增加了再压缩的马力要求。增加吸收段118d下面的进料降低了马力消耗,但是也可降低产品回收率。 It will be appreciated that the relative amounts of feed found in each of the substreams of the separate vapor feeds depend on several factors, including gas pressure, feed gas composition, the amount of heat that can be economically extracted from the feed, and available horsepower. strength. More feed above the absorption section 118d increases recovery while reducing power recovery from the expander, thereby increasing recompression horsepower requirements. Increasing the feed below the absorption section 118d reduces horsepower consumption, but may also reduce product recovery.
按工艺操作所需的动力消耗指标量而言,本发明提供改进的C2组分、C3组分和重烃组分或C3组分和重烃组分的回收。工艺操作所需动力消耗指标的改进的表现形式可以为压缩或再压缩的功率要求降 低、外部制冷的功率要求降低、补充加热的能量要求降低或它们的组合。 The present invention provides improved recovery of C2 components, C3 components, and heavy hydrocarbon components, or C3 components and heavy hydrocarbon components, in terms of the amount of power consumption required for process operation. Improvements in power consumption indicators required for process operations may be in the form of reduced power requirements for compression or recompression, reduced power requirements for external cooling, reduced energy requirements for supplemental heating, or a combination thereof.
虽然已经描述了据信为本发明优选的实施方案,但本领域技术人员应意识到,在不偏离由以下权利要求所限定的本发明的实质的情况下,可以对本发明进行其它和进一步的修改,例如使本发明适用于不同条件、进料类型或其它要求。 While there have been described what are believed to be the preferred embodiments of the invention, those skilled in the art will appreciate that other and further modifications may be made to the invention without departing from the essence of the invention as defined in the following claims , for example to adapt the invention to different conditions, feed types or other requirements.
Claims (38)
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| US12/689,616 | 2010-01-19 | ||
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| EA024494B1 (en) * | 2010-03-31 | 2016-09-30 | Ортлофф Инджинирс, Лтд. | Process for separation of a gas stream |
| CN104069717A (en) * | 2013-03-29 | 2014-10-01 | 张家港市苏承环保设备有限公司 | Solvent separating and processing device |
| RU2674807C2 (en) * | 2013-09-11 | 2018-12-13 | Ортлофф Инджинирс, Лтд. | Hydrocarbon gas processing |
| JP6591983B2 (en) * | 2013-09-11 | 2019-10-16 | オートロフ・エンジニアーズ・リミテッド | Hydrocarbon gas treatment |
| CN104792116B (en) * | 2014-11-25 | 2017-08-08 | 中国寰球工程公司 | A kind of natural gas reclaims the system and technique of ethane and ethane above lighter hydrocarbons |
| US11428465B2 (en) * | 2017-06-01 | 2022-08-30 | Uop Llc | Hydrocarbon gas processing |
| US11543180B2 (en) * | 2017-06-01 | 2023-01-03 | Uop Llc | Hydrocarbon gas processing |
| CN108507277A (en) * | 2018-04-28 | 2018-09-07 | 中国石油工程建设有限公司 | A kind of the cold comprehensive utilization device and method of natural gas ethane recovery |
| US10982898B2 (en) * | 2018-05-11 | 2021-04-20 | Air Products And Chemicals, Inc. | Modularized LNG separation device and flash gas heat exchanger |
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| US6742358B2 (en) * | 2001-06-08 | 2004-06-01 | Elkcorp | Natural gas liquefaction |
| BRPI0407806A (en) * | 2003-02-25 | 2006-02-14 | Ortloff Engineers Ltd | hydrocarbon gas processing |
| EA010538B1 (en) * | 2004-04-26 | 2008-10-30 | Ортлофф Инджинирс, Лтд. | Natural gas liquefaction |
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| WO2010144163A8 (en) | 2012-04-19 |
| CA2763698A1 (en) | 2010-12-16 |
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| TN2011000624A1 (en) | 2013-05-24 |
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| AU2010259236A1 (en) | 2012-02-23 |
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| MY162763A (en) | 2017-07-14 |
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| EA022763B1 (en) | 2016-02-29 |
| JP5552159B2 (en) | 2014-07-16 |
| EA201270002A1 (en) | 2012-07-30 |
| WO2010144163A1 (en) | 2010-12-16 |
| AU2010259236A2 (en) | 2012-06-07 |
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