CN102012217B - Binocular vision-based three-dimensional geometric shape measurement method for large-shape object - Google Patents
Binocular vision-based three-dimensional geometric shape measurement method for large-shape object Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明是一种基于三维结构光测量技术,尤其是快速非接触式在轨物体超限检测方法,属于计算机视觉测量技术领域。The invention relates to a measurement technology based on three-dimensional structured light, in particular to a fast non-contact detection method for overrunning objects on orbit, and belongs to the technical field of computer vision measurement.
背景技术 Background technique
近年来,国内铁路多次提速,特别是高速动车组的运行,列车的行驶速度越来越快,这也对铁路的安全提出了更高的要求。当列车特别是货运列车超过正常行驶的空间限制时,即称为超限,此时有可能造成严重的安全事故。因此,对铁路货运列车等在轨物体超限的测量是极其重要的。In recent years, the speed of domestic railways has been increased many times, especially the operation of high-speed EMUs, and the speed of trains is getting faster and faster, which also puts forward higher requirements for railway safety. When the train, especially the freight train, exceeds the space limit of normal travel, it is called overrun, which may cause serious safety accidents at this time. Therefore, it is extremely important to measure the overrun of on-orbit objects such as railway freight trains.
结构光测量是一种非接触式的三维形貌测量技术,可以应用于在轨物体的超限检测中。以往的三维结构光测量方法使用的是单目摄像机加激光光条提取的方法,但这种方法不适合在室外有强自然光干扰的情况下使用,同时单目测量由于对转台机械精度要求比较高,测量大形貌物体的时候也容易产生较大误差。为了能够在室外恶劣环境下精确测量列车等大形貌物体的外貌尺寸,对机械精度要求较低的双目视觉测量就发挥出了特有的优势。Structured light measurement is a non-contact three-dimensional shape measurement technology, which can be applied to the overrun detection of objects in orbit. The previous three-dimensional structured light measurement method used the method of monocular camera plus laser light strip extraction, but this method is not suitable for use in the case of strong natural light interference outdoors, and at the same time, the monocular measurement requires relatively high mechanical precision of the turntable. , It is also easy to produce large errors when measuring large-shaped objects. In order to be able to accurately measure the appearance size of large-shaped objects such as trains in harsh outdoor environments, binocular vision measurement, which requires less mechanical precision, has played a unique advantage.
发明问题invention problem
本发明的目的是:提供基于双目视觉的大形貌物体三维几何外形测量方法,尤其是一种在轨物体非接触的超限测量方法,用于自动测量在轨物体的外貌尺寸。The purpose of the present invention is to provide a method for measuring the three-dimensional geometric shape of large-shaped objects based on binocular vision, especially a non-contact overrun measurement method for on-orbit objects, which is used to automatically measure the appearance dimensions of on-orbit objects.
本发明的技术方案是:基于双目视觉的大形貌物体三维几何外形测量方法,即在轨物体的双目超限测量方法,使用基于结构光测量的计算机视觉方法实现对在轨物体三维形貌的非接触式测量,具体过程如下:The technical solution of the present invention is: a method for measuring the three-dimensional geometric shape of large-shaped objects based on binocular vision, that is, a binocular overrun measurement method for on-orbit objects, using a computer vision method based on structured light measurement to realize the measurement of the three-dimensional shape of on-orbit objects. The non-contact measurement of appearance, the specific process is as follows:
利用计算机控制的激光器照射在轨物体上,用左右双目摄像机对投射到在轨物体上的激光图像(可为垂直的线激光器产生的光条图像或光点图像)同时进行差分拍摄;通过计算机对双目摄像机成像的激光光条图像进行三维匹配计算,得到双目摄像机成像的这条激光光条上所有在轨物体上的点的三维空间坐标;Utilize computer-controlled lasers to irradiate on-orbit objects, and use left and right binocular cameras to simultaneously perform differential shooting of laser images projected on on-orbit objects (which can be light bar images or light spot images generated by vertical line lasers); through the computer Perform three-dimensional matching calculation on the laser light strip image imaged by the binocular camera, and obtain the three-dimensional space coordinates of all points on the laser light strip imaged by the binocular camera;
转动激光器角度使激光光条能够扫描或测量运动物体时经一间隔时间来覆盖所有被测面,并重复上述操作,从而获得整个被测面的三维空间模型及参数;通过对比在轨物体三维形貌与轨道中垂面坐标,计算机可以自动做出尺寸判断和超限判断;Turn the angle of the laser so that the laser light strip can cover all the measured surface after an interval of time when scanning or measuring the moving object, and repeat the above operations to obtain the three-dimensional space model and parameters of the entire measured surface; by comparing the three-dimensional shape of the object in orbit The computer can automatically make size judgment and overrun judgment;
计算机控制线激光器产生激光照射在物体被测面上,用两个摄像头分别采集一张带有激光光条的被测面的图像;计算机控制激光器关闭照射,再用两个摄像头分别采集一张没有激光光条的被测面的图像,将每个摄像机得到的图片分别做差值,得到激光光条图像。The computer controls the line laser to generate laser light on the measured surface of the object, and uses two cameras to collect an image of the measured surface with laser light bars; the computer controls the laser to turn off the irradiation, and then uses two cameras to collect an image without For the image of the measured surface of the laser light strip, the images obtained by each camera are respectively differentiated to obtain the image of the laser light strip.
匹配所得的像素点坐标为亚像素级,I1和I2是左右两个摄像机的像平面,C1和C2分别是左右两个摄像机的光心;P为空间中任意一点,它在左摄像机图像平面上的像点为m1,在右摄像机平面上的像点为m2;根据外极线几何约束,外极线是I1和I2平面上P点与所述I1和I2平面的交点与C1和C2的连线交点的连线,m2应位于m1在右图像平面内的外极线lm2上,同样m1应位于m2在左图像平面内的外极线lm1上,它们彼此互为对应点;由C1,C2,P确定的平面II为外极面,m1的外极线lm2为外极面II与右图像平面的交线,m2的外极线lm1为外极面II与左图像平面的交线,外极点e1、e2为C1和C2的连线与左右图像平面的交点,左图像平面内任何一点在右图像平面内的外极线都要经过外极点e2,左图像平面上的点依然符合这种关系;即在左图像平面的激光光条上任取一点m1,它对应着物体上激光线所覆盖的一点P,根据外极线约束可知点P在右图中的投影一定出现在外极线Lm2上,并可求得线Lm2的方程,这样就可以将二维匹配点的寻找缩小到一维范围内;同时由于点P在右图像平面上的投影也一定在激光光条上,所以取右图像平面中激光光条上距直线Lm2最近的两个像素点Dl、Dr,求出这两个像素所在的直线方程L,那么直线L与Lm2的交点m2就是点P在图I2上的投影,且m2的坐标具有亚像素精度。The pixel coordinates obtained by matching are at the sub-pixel level, I1 and I2 are the image planes of the left and right cameras, C1 and C2 are the optical centers of the left and right cameras respectively; P is any point in space, it is on the image plane of the left camera The image point on the right camera plane is m1, and the image point on the right camera plane is m2; according to the geometric constraints of the epipolar line, the epipolar line is the connection between point P on the I1 and I2 plane and the intersection point of the I1 and I2 plane and C1 and C2 The connecting line of line intersections, m2 should be located on the epipolar line lm2 of m1 in the right image plane, and m1 should be located on the epipolar line lm1 of m2 in the left image plane, and they are mutually corresponding points; by C1, C2 , the plane II determined by P is the epipolar plane, the epipolar line lm2 of m1 is the intersection line between the epipolar plane II and the right image plane, the epipolar line lm1 of m2 is the intersection line between the epipolar plane II and the left image plane, and the exopolar line The poles e1 and e2 are the intersections between the line connecting C1 and C2 and the left and right image planes. The outer epipolar line of any point in the left image plane in the right image plane must pass through the outer pole e2, and the points on the left image plane still conform to this relationship; that is, take any point m1 on the laser light strip of the left image plane, which corresponds to a point P covered by the laser line on the object, and according to the constraints of the epipolar line, it can be known that the projection of point P in the right image must appear on the epipolar line Lm2 , and the equation of line Lm2 can be obtained, so that the search for two-dimensional matching points can be narrowed to one-dimensional range; at the same time, since the projection of point P on the right image plane must also be on the laser light strip, the right image is taken The two pixel points D1 and Dr closest to the straight line Lm2 on the laser light strip in the plane are calculated for the straight line equation L where these two pixels are located, then the intersection point m2 of the straight line L and Lm2 is the projection of point P on Figure I2, and The coordinates of m2 have sub-pixel precision.
通过两个带有滤光片的摄像头消除环境杂散光的影响,适合在环境较恶劣的情况下进行测量。Eliminate the influence of ambient stray light through two cameras with optical filters, suitable for measurement in harsh environments.
使用双目测量方法,能够在对机械加工和安装精度要求不高的情况下对列车、轮船等大形貌物体进行精确测量。Using the binocular measurement method, it is possible to accurately measure large-scale objects such as trains and ships without requiring high precision in machining and installation.
本发明的有益效果是:本发明采用了结构光三维检测技术,并使用差分方法和亚像素级的坐标匹配,可以在室外恶劣环境下对在轨物体进行快速、非接触、高精度的超限检测,克服了现有超限测量的缺陷,极大地提高了测量效率和测量精度。The beneficial effect of the present invention is: the present invention adopts the three-dimensional detection technology of structured light, and uses the differential method and sub-pixel coordinate matching, and can perform fast, non-contact and high-precision overrunning of objects in orbit in harsh outdoor environments The detection overcomes the defects of the existing over-limit measurement, and greatly improves the measurement efficiency and measurement accuracy.
附图说明 Description of drawings
图1是单目结构光测量模型。图中,①为横梁,②是计算机,③是摄像机,⑥是线结构激光器,⑤是转台,角α、β分别是摄像头光轴和激光线与横梁中心线之间的夹角。横梁两端的卡具可以将转台中心、摄像头焦点和横梁中心固定在一条直线上。Figure 1 is a monocular structured light measurement model. In the figure, ① is the beam, ② is the computer, ③ is the camera, ⑥ is the line-structured laser, ⑤ is the turntable, and the angles α and β are respectively the angles between the optical axis of the camera and the laser line and the center line of the beam. The clamps at both ends of the beam can fix the center of the turntable, the focus of the camera and the center of the beam on a straight line.
图2是双目结构光测量模型。图中,①为横梁,②是计算机,③是摄像机1,④是摄像机2,⑤是转台,⑥是线结构激光器。横梁两端和中心的卡具将转台中心,两台摄像头的焦点和横梁中心固定在一条直线上。Figure 2 is a binocular structured light measurement model. In the figure, ① is the beam, ② is the computer, ③ is the camera 1, ④ is the camera 2, ⑤ is the turntable, ⑥ is the line structure laser. Fixtures at both ends and the center of the beam fix the center of the turntable, the focus of the two cameras and the center of the beam on a straight line.
图3是外极线匹配示意图。如图所示,空间中一点P在两个摄像机像平面上的投影点m1、m2必存在于由两台摄像机光心和点P构成的平面上。Fig. 3 is a schematic diagram of epipolar line matching. As shown in the figure, the projection points m1 and m2 of a point P on the two camera image planes in space must exist on the plane formed by the optical centers of the two cameras and the point P.
图4和图5是双目匹配示意图,图4是左图,图5是右图,m1是左图激光光条上的一点,lm2是m1点在右图上对应的外极线,外极线与激光线的交点m2是m1在右图上的匹配点。Figure 4 and Figure 5 are schematic diagrams of binocular matching, Figure 4 is the left picture, Figure 5 is the right picture, m1 is a point on the laser light bar in the left picture, lm2 is the outer polar line corresponding to the point m1 on the right picture, and the outer pole The intersection point m2 of the line and the laser line is the matching point of m1 on the right image.
图6是亚像素级的坐标匹配示意图(右图),Dl和Dr分别是激光光条上距离外极线最近的两个像素点,L是Dl和Dr中心的连线,点m2是L与外极线lm2之间的交点,也就是所要寻找的匹配点。Figure 6 is a schematic diagram of coordinate matching at the sub-pixel level (right figure), Dl and Dr are respectively the two nearest pixel points on the laser light strip from the outer epipolar line, L is the connecting line between the centers of Dl and Dr, and point m2 is L and Dr The intersection point between the epipolar lines lm2 is the matching point to be found.
具体实施方式 Detailed ways
以往的单目结构光测量装置如图1所示,使用三角测量c点的位置需要精确知道距离Lab和角度α,β。但是由于机械安装和控制精度的限制,电机旋转角β并不容易控制,从而影响了测量精度。在这种情况下,双目测量就体现出特有的优势。在双目测量中摄像机的位置与姿态相对固定,因此距离Lab可视为恒定值,而角度α,β可以通过图像处理算法精确获取,因而可以精确测量大形貌物体的外貌尺寸。该测量装置由基座、高功率线结构激光器、两个装有滤光片的摄像头、驱动电路和计算机组成,如图2所示。摄像头采集图像数据,由计算机根据三维空间匹配关系计算出物体外貌尺寸。The previous monocular structured light measurement device is shown in Figure 1, and the position of point c needs to be accurately known by using triangulation to measure the distance Lab and the angles α, β. However, due to the limitations of mechanical installation and control accuracy, the motor rotation angle β is not easy to control, which affects the measurement accuracy. In this case, binocular measurement shows unique advantages. In binocular measurement, the position and attitude of the camera are relatively fixed, so the distance Lab can be regarded as a constant value, and the angles α and β can be accurately obtained by image processing algorithms, so the appearance size of large-shaped objects can be accurately measured. The measurement device consists of a base, a high-power line-structure laser, two cameras equipped with optical filters, a driving circuit and a computer, as shown in Figure 2. The camera collects image data, and the computer calculates the appearance size of the object according to the three-dimensional space matching relationship.
三维空间左右双目匹配如图3所示,I1和I2是两个摄像机的像平面,C1和C2分别是左右两个摄像机的光心。P为空间中任意一点,它在左摄像机图像平面上的像点为m1,在右摄像机平面上的像点为m2。根据外极线(I1和I2平面上P点与所述I1和I2平面的交点与C1和C2的连线交点的连线)几何约束,m2应位于m1在右图像平面内的外极线lm2上,同样m1应位于m2在左图像平面内的外极线lm1上,它们彼此互为对应点。由C1,C2,P确定的平面II为外极面,m1的外极线lm2为外极面II与右图像平面的交线,m2的外极线lm1为外极面II与左图像平面的交线,外极点e1、e2为C1和C2的连线与左右图像平面的交点(也是与外极线lm1、lm2的交点)。根据双目成像的透视关系可知,左图像平面内任何一点在右图像平面内的外极线都要经过外极点e2,左图像上的点依然符合这种关系。图像匹配的具体方法如下:The left and right binocular matching in three-dimensional space is shown in Figure 3. I1 and I2 are the image planes of the two cameras, and C1 and C2 are the optical centers of the left and right cameras, respectively. P is any point in space, its image point on the left camera image plane is m1, and its image point on the right camera plane is m2. According to the geometric constraints of the epipolar line (point P on the I1 and I2 planes and the intersection point of the I1 and I2 planes and the intersection point of the line between C1 and C2) geometric constraints, m2 should be located at the epipolar line lm2 of m1 in the right image plane above, m1 should also be located on the epipolar line lm1 of m2 in the left image plane, and they are corresponding points to each other. The plane II determined by C1, C2, P is the epipolar surface, the epipolar line lm2 of m1 is the intersection line between the epipolar surface II and the right image plane, and the epipolar line lm1 of m2 is the intersection line between the epipolar surface II and the left image plane The intersection line, the outer poles e1 and e2 are the intersections of the line connecting C1 and C2 with the left and right image planes (also the intersections with the outer poles lm1 and lm2). According to the perspective relationship of binocular imaging, it can be seen that the outer epipolar line of any point in the left image plane in the right image plane must pass through the outer pole e2, and the points on the left image still conform to this relationship. The specific method of image matching is as follows:
定义空间点P的齐次坐标为[x,y,z,1]T,其在像平面上对应点m的齐次像素坐标为[u,v,1],有Define the homogeneous coordinates of the space point P as [x, y, z, 1]T, and the homogeneous pixel coordinates of the corresponding point m on the image plane as [u, v, 1], we have
这里,s为比例因子,M为透视矩阵,M=K·[R T],其中K为摄像机内参矩阵,R,T分别为旋转矩阵与平移向量。Here, s is the scale factor, M is the perspective matrix, M=K·[R T], where K is the internal reference matrix of the camera, R and T are the rotation matrix and translation vector respectively.
不失一般性,摄像机1、2的摄像机坐标系为世界坐标系,R、T分别为摄像机1与摄像机2之间的空间变换旋转矩阵和平移向量,s1、s2为比例因子,m1、m2为透视矩阵,k1、k2为摄像机内参矩阵,则有Without loss of generality, the camera coordinate system of cameras 1 and 2 is the world coordinate system, R and T are the space transformation rotation matrix and translation vector between camera 1 and camera 2 respectively, s 1 and s 2 are scale factors, m 1 , m 2 is the perspective matrix, k 1 , k 2 are the internal reference matrix of the camera, then we have
由上式消去s1、s2可得Eliminate s1 and s2 from the above formula to get
式中,[T]X为反对称矩阵,由平移向量T(TxTyTz为平移分量)决定In the formula, [T] X is an anti-symmetric matrix, which is determined by the translation vector T (T x T y T z is the translation component)
令make
E=[T]XR (7)E=[T] X R (7)
则有then there is
式(9)即双目视觉中外极线几何关系的描述,其中Im2=Fm1为对应m1的极线,Im1=FTm2为对应m2的极线,矩阵F即为基本矩阵(Fundamental matrix),它与摄像机内参数、摄像机之间的对应位姿有关。根据标定所得基本矩阵F,即可将两图像平面内对应点的坐标进行匹配。Equation (9) is the description of the geometric relationship of the outer epipolar line in binocular vision, where I m2 = Fm 1 is the epipolar line corresponding to m 1 , I m1 = FT m2 is the epipolar line corresponding to m 2 , and the matrix F is the basic matrix ( Fundamental matrix), which is related to the internal parameters of the camera and the corresponding poses between the cameras. According to the basic matrix F obtained through calibration, the coordinates of corresponding points in the two image planes can be matched.
获得匹配的像素点后,根据摄像机内外参数进行计算,可以获得该光条对应物体轮廓的三维坐标。通过扫描激光器,可以实现对在轨物体外表面三维形貌的测量。再与轨道中垂面的空间坐标做对比,计算机就可以自动做出超限判断。After obtaining the matched pixel points, calculation is performed according to the internal and external parameters of the camera, and the three-dimensional coordinates of the object contour corresponding to the light bar can be obtained. By scanning the laser, it is possible to measure the three-dimensional topography of the outer surface of objects in orbit. Then compare it with the space coordinates of the vertical plane in the orbit, and the computer can automatically make an overrun judgment.
在实验中,我们使用中心线宽为635nm的线激光器和滤光片,基线长度1米,被测点距极线距离为10米,经过计算可知角α、β都是87.14度,F矩阵的值为In the experiment, we use a line laser with a central line width of 635nm and a filter, the baseline length is 1 meter, and the distance between the measured point and the epipolar line is 10 meters. After calculation, it can be known that the angles α and β are both 87.14 degrees, and the F matrix value is
F=-0.000000485008366 -0.000038768789204 0.007350632235932F=-0.000000485008366 -0.000038768789204 0.007350632235932
-0.000045784962796 -0.000001147668094 -0.717662770440072-0.000045784962796 -0.000001147668094 -0.717662770440072
0.017100613104312 0.778959169714406 -32.3242878481028700.017100613104312 0.778959169714406 -32.324287848102870
测量过程如下:The measurement process is as follows:
1)将线结构激光照射到被测物体表面,用两个摄像头分别获得一张包含激光光条的图像;1) Irradiate the line-structured laser onto the surface of the object to be measured, and use two cameras to obtain an image containing the laser light strip;
2)关闭激光器,再用两个摄像头分别获得一张没有激光光条图像;2) Turn off the laser, and then use two cameras to obtain an image without laser light bars;
3)将每个摄像头获得的两张图像做差分处理,可以提高图像的信噪比。同时由于滤光片的作用,可以进一步消除外界环境中杂散光的干扰,提高图像的质量。3) Differential processing is performed on the two images obtained by each camera, which can improve the signal-to-noise ratio of the image. At the same time, due to the function of the optical filter, the interference of stray light in the external environment can be further eliminated, and the image quality can be improved.
4)利用计算机对两张激光光条图像进行匹配运算,可以得到这条激光光条对应的物体轮廓的三维坐标4) Using a computer to perform matching operations on two laser light strip images, the three-dimensional coordinates of the object contour corresponding to this laser light strip can be obtained
5)转动激光器角度,重复步骤1)到步骤4),可以得到另一条线激光光条对应的物体轮廓的三维坐标。连续扫描激光器,使激光光条能够尽量覆盖全物体的被测面。然后将这些被测面的线进行拼接,就可以得到物体的三维外貌尺寸。将被测面的坐标与轨道中垂面做对比,即可对在轨物体是否超限做出判断。5) Rotate the angle of the laser, repeat steps 1) to 4), and the three-dimensional coordinates of the object contour corresponding to another line of laser light can be obtained. The laser is scanned continuously so that the laser light strip can cover the measured surface of the whole object as much as possible. Then the lines of these measured surfaces are spliced to obtain the three-dimensional appearance size of the object. Comparing the coordinates of the measured surface with the vertical plane of the orbit, a judgment can be made on whether the object in orbit exceeds the limit.
在步骤4)的三维图像匹配运算中,本方法使用的是基于外极线与线结构光交点的方法获得亚像素级别的交点坐标,具体方法如下:In step 4) in the three-dimensional image matching operation, this method uses the method based on the intersection of epipolar line and line structured light to obtain the intersection coordinates of sub-pixel level, the specific method is as follows:
对于图4中激光光条上的一点m1,可根据外极线约束条件得到在图5中对应的外极线方程lm2,如图4、5所示,这样就可以将二维的匹配点选择缩小到一维范围内。同时由于点m1在激光光条上,那么在右图上的匹配点也应该在激光光条之上,这样根据外极线约束和结构光约束就可以求到匹配点的坐标。在图6中寻找到距离外极线最近的激光光条像素Dl、Dr,连接Dl、Dr的直线与外极线的交点m2即为特征点m1在右图中所对应的特征点,且点m2的坐标具有亚像素精度。For a point m1 on the laser light strip in Figure 4, the corresponding epipolar line equation lm2 in Figure 5 can be obtained according to the epipolar line constraints, as shown in Figures 4 and 5, so that the two-dimensional matching point can be selected narrowed down to one dimension. At the same time, since the point m1 is on the laser light strip, the matching point on the right figure should also be on the laser light strip, so that the coordinates of the matching point can be obtained according to the outer epipolar line constraint and the structured light constraint. In Fig. 6, the laser light bar pixels Dl and Dr closest to the outer polar line are found, and the intersection point m2 of the straight line connecting Dl and Dr with the outer polar line is the feature point corresponding to the feature point m1 in the right figure, and the point The coordinates of m2 have sub-pixel precision.
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