Background technology
Because sanitary absorbent articles such as sanitary towel, protective pad, breast pad need to contact with human body for a long time, therefore its permeability are had higher requirements.Sanitary absorbent article is in order to reach the requirement with certain absorption liquid ability and pliability in the prior art; Wherein moisture absorption layer is processed by cotton material or chemical synthetic material usually, and the breathability of these materials is all undesirable, when long-time the use; When especially hot weather uses down; Sultry damp can be produced, skin pruritus, redness maybe be occurred, even disease such as herpes.
In order to improve sanitary absorbent article integral body especially wherein permeability, the antibacterial ability of moisture absorption layer; A kind of sanitary absorbent article is disclosed among the Chinese patent CN101011308A; It comprises upper strata, the liquid-tight lower floor that contacts with underwear of passing through liquid that contact with human body, be arranged at water conservancy diversion layer under the upper strata, be in the absorbent article core of water conservancy diversion layer and following interlayer, and these structures in this absorbent product all adopt breathability preferably Caulis et Folium Lini process.Also disclose in this prior art in the preparation process of sanitary absorbent article; Each layer structure directly adopts sodolin to form as the top layer or by flax fiber and the compression of superabsorbent material bonding, again each layer structure placed the back in order and promptly obtains final finished together through the disposable compacting of molding pressing process.But still have following defective in this prior art: (1) because in the prior art, the flaxen fiber average length is long, on the one hand, the winding degree is uneven between fiber, and fiber is difficult to reach uniform distribution, causes moisture sorption effect unstable; On the other hand; Because fiber is longer; Liquid is difficult to really absorbed in the fibre structure in the moisture absorption process, and only is in fibre gap, and this just means that this structure does not make full use of the flaxen fiber high hygroscopic property; Make that the wettability power of moisture absorption layer receives very big restriction in the prior art, cause the wettability power of moisture absorption layer in the sanitary absorbent article not high.(2) material in the sanitary absorbent article all adopts Caulis et Folium Lini in the prior art; Has pliability preferably in order to reach flaxen fiber; Flaxen fiber after the step process such as employing process is usually come unstuck, shredding; And Caulis et Folium Lini price after treatment is higher, thereby makes that this product cost of the prior art is higher.
In addition, when the flaxen fiber average length was too short, obvolvent poor ability between fiber was difficult for compacting in flakes.
Summary of the invention
Technical problem to be solved by this invention is: average fiber length is long to cause that moisture sorption effect is unstable, wettability power is poor in order to overcome in the prior art in the sanitary absorbent article moisture absorption layer; Adopt the general anesthesia material to cause cost high; And fiber when too short between fiber the obvolvent ability cause being difficult for the shortcoming of compression molding, the method for preparing that provide a kind of and have that moisture sorption effect is stable, high wettability power, cost are lower, are prone to the sanitary absorbent article moisture absorption layer of compression molding.
For realizing above-mentioned purpose; The present invention provides the manufacturing approach of moisture absorption layer in a kind of sanitary absorbent article; Comprise the steps: that (1) obtains compound through mixing after smashing with flaxen fiber and oleo stock paper, in the said compound, said flaxen fiber weight percentage is 10-90wt%; (2) said compound is pressed into plates, after cutting, obtains the moisture absorption sheet, promptly obtaining said moisture absorption layer after the overlapping placement of one or more layers said moisture absorption sheet.
In the step (1), said flaxen fiber content is preferably 30-50wt%.The flaxen fiber average length is 0.5-20mm in the said compound, and preferred flaxen fiber average length is 1-5mm.Preferred earlier with flaxen fiber and oleo stock paper through mixing, through obtaining said compound after smashing again.
In the step (2), said moisture absorption sheet surface is formed with the drain lines through pressing process, with said drain lines corresponding section, and fixing applying the between said multilamellar moisture absorption sheet.At least the upside of the said moisture absorption sheet of one deck and downside are provided with one of at least the super absorbent resin layer.
Also comprise the step of the said moisture absorption sheet that is pressed into being carried out the ultraviolet virus killing.
In the step (1), smashed the Cheng Qian in said mixing, and earlier flaxen fiber was carried out shredding, said flaxen fiber is one or more in Fructus Cannabis, Caulis et Folium Lini, Corchorus olitorius L., the ramee.Said oleo stock paper is rag paper and/or wood pulp paper.
The present invention has following advantage:
1) at first flaxen fiber is mixed with oleo stock paper before the moisture absorption layer in compacting among the present invention and smash, one side is smashed process and can be reduced the flaxen fiber average length, makes it more be prone to be evenly distributed; Make that flaxen fiber all has uniform distribution in the moisture absorption sheet that at every turn suppresses, guarantee that final products have stable moisture sorption effect, in addition; Because average fiber length is shorter; Liquid is more prone to enter into fibrous inside, and not only stays between fiber, thereby the wettability power of moisture absorption layer is improved greatly; On the other hand, the oleo stock paper strong through flaxen fiber that the obvolvent ability is relatively poor and obvolvent ability mixes, and has solved the moisture absorption sheet and has been difficult for being pressed into flaky problem.
2) among the present invention flaxen fiber is mixed back preparation moisture absorption layer with cheap oleo stock paper in addition, in the premium properties that keeps flaxen fiber, also reduced the cost of moisture absorption layer, be fit to large-scale industrial production.
The specific embodiment
Through following each embodiment the present invention is further set forth.
Embodiment 1
The concrete steps of the preparation moisture absorption layer among the present invention are following:
The first step: the tossa that will pass through after the shredding operation is handled mixes with wood pulp paper, both is put into to beating crusher together smash then, and obtain compound, and in this compound, the tossa average length is 5mm, and tossa content is 50wt%.
Second step: the compound that obtains in the first step is processed the plates that thickness is about 1-5mm through the pressure roller roll extrusion, these plates are cut into the moisture absorption sheet of required form.With the overlapping placement of two-layer moisture absorption sheet, and add the about 1-3mm super absorbent resin of thickness (SAP) layer between the two, behind multilamellar moisture absorption sheet surface pressure system drain lines, promptly obtain moisture absorption layer.
Through smashing the average length that process reduces tossa, make tossa more be prone to mix homogeneously and make liquid more be prone to get into fibrous inside among the present invention, thereby give full play to the moisture pick-up properties of tossa, improve the wettability power of moisture absorption layer greatly.But simultaneously soft inadequately between the short fiber of length, the obvolvent ability is relatively poor; Be difficult for being pressed into lamellar; Therefore tossa is mixed with the strong wood pulp paper of softish obvolvent ability, the moisture absorption layer after the feasible compacting is difficult for loose distortion, structure and more closely, more is prone to compression moulding; On the other hand, the wood pulp paper relative low price can reduce the production cost of sanitary absorbent article.
Adopt Corchorus olitorius L. as the raw material main cause of preparation moisture absorption layer to be in the present embodiment: antibiotic property is good; Breathability, hygroscopicity and wet dissipation property are strong; Can reach more than 95% to the oidiomycetic sterilizing rate of white; Can reach about 90% colibacillary sterilizing rate, also can reach about 65%, have good bactericidal effect the sterilizing rate of golden yellow staphylococcus; And Corchorus olitorius L. is the second-biggest-in-the-world cellulose fibre that is only second to Cotton Gossypii, and it is cheap.In addition, with before wood pulp paper mixes, earlier Corchorus olitorius L. is carried out shredding at tossa, can make tossa softer, each material is mix homogeneously more easily, and finally can improve the pliability of moisture absorption layer, makes user more comfortable.
The purpose that adds super absorbent resin is further to improve the wettability power of moisture absorption layer; Wherein super absorbent resin is a kind of macromolecular material that contains the strong hydrophilicity group and have certain degree of cross linking usually; Its water insoluble and organic solvent, water absorbing capacity can reach 500-2000 times of own wt, reach as high as more than 5000 times; After the suction immediately swelling be hydrogel, good water-retaining property is arranged.Cause damage in order to prevent that super absorbent resin from leaking outside, can be with the edge pressing and adhering of bilevel moisture absorption sheet, thus the super absorbent resin layer is fixed in therebetween.The liquid leakage phenomenon appears when preventing that fluid flow is excessive among the present invention, on moisture absorption sheet surface pressure system drain stricture of vagina road; Simultaneously, in pressing process, moisture absorption sheet and super absorbent resin layer are being fitted with the corresponding fixed-site of drain lines, thereby the relative position that guarantees each layer in the moisture absorption layer under the user mode is fixed, can not movement and deformation.
Embodiment 2
Flaxen fiber average length and flaxen fiber content carry out conversion in the compound that the first step among the embodiment 1 is obtained.In the present embodiment, the flaxen fiber average length is 1mm in the compound, and flaxen fiber content is 30%.Because the flaxen fiber average length is shorter for 5mm, make fiber more be prone to mix homogeneously, improve sucting wet stability; Because average length is relatively poor than short fiber obvolvent ability; So flaxen fiber content in the wet sheet of corresponding minimizing; But the antibacterial ability and the breathability of weakening moisture absorption layer that can be to a certain degree, but flaxen fiber content still has good sucting wet stability, breathability and antibacterial bacteriostatic ability when 30wt%.
Embodiment 3
Flaxen fiber average length and flaxen fiber content carry out conversion in the compound that the first step among the embodiment 1 is obtained.In the present embodiment, the flaxen fiber average length is 0.5mm in the compound, and flaxen fiber content is 10wt%.At this moment; Because the flaxen fiber average length is shorter; Be more prone to mix homogeneously, sucting wet stability is higher, but need improve the content of oleo stock paper in the moisture absorption sheet simultaneously; Make that moisture absorption layer breathability, antibacterial ability than flaxen fiber content be 30wt%, 50wt% decrease because flaxen fiber content is less this moment.
Embodiment 4
Flaxen fiber average length in the compound in the first step among the embodiment 1 and flaxen fiber content are carried out conversion.In the present embodiment, the flaxen fiber average length is 20mm in the compound, and flaxen fiber content is 90wt%.Because average fiber length is longer relatively, so its obvolvent ability is better, can corresponding raising moisture absorption sheet in flaxen fiber content, the breathability of raising moisture absorption layer; But long flaxen fiber can be to a certain degree the sucting wet stability of reduction moisture absorption layer.
Embodiment 5
Moisture absorption layer structure in second step among the embodiment 1-4 is carried out conversion.The compound that the first step in the foregoing description obtains is processed the plates that thickness is about 1.5mm through the pressure roller roll extrusion, these plates are cut into the moisture absorption sheet of required form.With three layers of overlapping placement of moisture absorption sheet, with three layers of overlapping placement of moisture absorption sheet, and between two interlayers that the three forms, add the about 1mm super absorbent resin of thickness (SAP) layer respectively, behind multilamellar moisture absorption sheet surface pressure system drain lines, obtain moisture absorption layer.Certainly the number of plies of moisture absorption sheet and super absorbent resin can be increased and decreased according to actual needs, more after a little while, the super absorbent resin layer can be do not added at fluid flow.
Though flaxen fiber itself has good bacteriostat degerming ability; But among the present invention in order to guarantee that further the moisture absorption layer sanitary standard is up to state standards; Improve and adopt the sanitary absorbent article of moisture absorption layer among the present invention to have higher safety, behind compacting drain lines, also carried out ultraviolet virus killing degerming step.
Embodiment 6
The moisture absorption layer for preparing among the embodiment 1-5 is used to prepare sanitary towel.
As shown in Figure 1; Moisture absorption layer 1 all tile up and down cotton fiber or flaxen fiber the preparation non-woven fabrics 4,4 '; The top layer 2 of one deck liquid permeable that on upper strata non-woven fabrics 4, tiles then; Bottom 3 at lower floor's non-woven fabrics 4 ' last tiling one deck impermeable liquid obtains sanitary towel's finished product through the one-shot forming compacting again.Its mesexine 2 is processed by the good material of penetrating power, like the non-woven fabrics of formations such as cotton, fiber crops, chemical fibre or the non-woven fabrics of band mesh; Bottom 3 is processed by hydrophobic material, like macromolecular materials such as polyethylene, polrvinyl chloride.Non-woven fabrics 4 wherein is set, 4 ' purpose is to prevent flaxen fiber material thorn expelling pathogenic factors from the exterior layer 2 or bottom 3 in the moisture absorption layer 1, thereby possible prodding and itching feeling when reducing to use increases the comfort level of sanitary towel.
Certainly flaxen fiber also can adopt like other flaxen fibers such as Caulis et Folium Lini, Boehmerias except that adopting Corchorus olitorius L. among the present invention; Oleo stock paper also can adopt rag paper except that adopting wood pulp paper, all can realize preparing the purpose of moisture absorption layer of the present invention.Mix among the present invention, smash two processes and when practical operation, can change, can earlier flaxen fiber be mixed with oleo stock paper and smash again; Also can earlier flaxen fiber and oleo stock paper be smashed respectively, will smash again both mix, but in order to reduce operating procedure preferably with smashing together after the raw materials mix.
Moisture absorption layer among the present invention can also be used for other sanitary absorbent article, the diaper that breast pad, baby or the patient that need use during age of sucking like sanitary pad, anemia of pregnant woman uses etc., and according to concrete needs, the layer structure in the moisture absorption layer adjusted.
Though the present invention has carried out detailed elaboration through the specific embodiment to it; But; Any form that does not exceed the claim protection domain that those skilled in the art should be understood that on this basis to be made and the variation of details all belong to the protection domain of claim of the present invention.