CN101271972B - Lithium ion battery sandwich electrode piece and method for producing the same - Google Patents

Lithium ion battery sandwich electrode piece and method for producing the same Download PDF

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CN101271972B
CN101271972B CN2008100669462A CN200810066946A CN101271972B CN 101271972 B CN101271972 B CN 101271972B CN 2008100669462 A CN2008100669462 A CN 2008100669462A CN 200810066946 A CN200810066946 A CN 200810066946A CN 101271972 B CN101271972 B CN 101271972B
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electrode sheet
ion battery
electrode
binder
conductive agent
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CN101271972A (en
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郑洪河
毛玉华
邓永红
刘云伟
赵扬
周达文
覃九三
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Shenzhen Capchem Technology Co Ltd
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Abstract

一种锂离子电池夹心电极片的制备方法,其包括以下步骤:(1)选择粘结剂与导电剂,均匀分散在N-甲基吡咯烷酮溶剂中制得粘结剂-导电剂混合物;(2)将粘结剂-导电剂混合物与锂离子电池电极材料充分均匀混合制浆;(3)将制得的浆料在涂布机上涂布和干燥;(4)使用滚压机将制得的电极片压制到孔率在25%至40%之间;(5)再在电极片表面重新涂布一次粘结剂-导电剂混合物得到厚度为2微米到5微米之间的新涂层;(6)使用对滚压机将所述电极片整体压制一次。使用本方法制造的极片具有机械性能好、电化学循环性能稳定等优点。本发明还涉及使用此方法制造锂离子电池正、负极片以及使用这类正、负极片制造的锂离子电池。

Figure 200810066946

A preparation method of a lithium-ion battery sandwich electrode sheet, comprising the following steps: (1) selecting a binder and a conductive agent, and uniformly dispersing them in an N-methylpyrrolidone solvent to prepare a binder-conductive agent mixture; (2) ) fully and evenly mixing the binder-conducting agent mixture with the lithium ion battery electrode material; (3) coating and drying the prepared slurry on a coating machine; (4) using a rolling machine to prepare the prepared slurry The electrode sheet is pressed until the porosity is between 25% and 40%; (5) recoating the binder-conductive agent mixture on the surface of the electrode sheet to obtain a new coating with a thickness between 2 microns and 5 microns; ( 6) Using a counter-roller to press the entire electrode sheet once. The pole piece manufactured by the method has the advantages of good mechanical performance, stable electrochemical cycle performance and the like. The invention also relates to using the method to manufacture positive and negative pole pieces of lithium ion batteries and lithium ion batteries manufactured by using such positive and negative pole pieces.

Figure 200810066946

Description

锂离子电池夹心电极片及其制备方法 Lithium-ion battery sandwich electrode sheet and preparation method thereof

技术领域technical field

本发明涉及一种锂离子电池夹心电极片及其制备方法,尤其涉及一种采用二步涂布方法制备的锂离子电池夹心电极片。The invention relates to a lithium-ion battery sandwich electrode sheet and a preparation method thereof, in particular to a lithium-ion battery sandwich electrode sheet prepared by a two-step coating method.

背景技术Background technique

锂离子电池是一种高性能的二次电池,它具有工作电压高、体积和重量能量密度高、寿命长、自放电率低、无记忆效应以及有益于环境等优点,广泛用于移动通讯设备、笔记本电脑、数码相机、数码摄影机、个人数字助理、电动汽车等领域。Lithium-ion battery is a high-performance secondary battery. It has the advantages of high working voltage, high volume and weight energy density, long life, low self-discharge rate, no memory effect, and good for the environment. It is widely used in mobile communication equipment , notebook computers, digital cameras, digital video cameras, personal digital assistants, electric vehicles and other fields.

然后随着民众环保意识的进一步被唤醒,电动汽车用动力锂离子电池的研制是逐渐成为锂离子电池发展的主攻方向,与通讯用普通锂离子电池不同,动力锂离子电池对电池整体性能的要求更高,特别是对电池的比能量、大电流放电性质和电池寿命提出了更高的要求,最近,美国能源部提出了混联电动车用锂离子电池的标准为:70%放电深度条件下的比能量密度为207Wh/L、脉冲放电功率45kW、70%容量保持率时电池的寿命超过2000次。为了接近和达到这些要求,一方面要求电池研究工作者着力于尽快研究和开发性能稳定的高容量长寿命电极材料,然而,从近年来的研究结果来看,找到符合这些要求的新型电极材料,特别是正极材料并非易事;另一方面则是从电池工艺学的角度入手,更新电池工艺参数,使用现有的电极材料,使电池的性能达到动力锂离子电池的要求。Then, as the public's awareness of environmental protection is further awakened, the development of power lithium-ion batteries for electric vehicles has gradually become the main direction of lithium-ion battery development. Different from ordinary lithium-ion batteries for communications, power lithium-ion batteries have requirements for the overall performance of the battery. Higher, especially for the specific energy of the battery, high-current discharge properties and battery life. Recently, the US Department of Energy proposed the standard for lithium-ion batteries for hybrid electric vehicles: under the condition of 70% depth of discharge The specific energy density is 207Wh/L, the pulse discharge power is 45kW, and the battery life exceeds 2000 times when the capacity retention rate is 70%. In order to approach and meet these requirements, on the one hand, battery researchers are required to focus on the research and development of high-capacity and long-life electrode materials with stable performance as soon as possible. However, according to the research results in recent years, finding new electrode materials that meet these requirements, In particular, the positive electrode material is not easy; on the other hand, from the perspective of battery technology, the battery process parameters are updated, and the existing electrode materials are used to make the performance of the battery meet the requirements of the power lithium-ion battery.

发明内容Contents of the invention

本发明的目的在于制作锂离子电池夹心电极片并提供一种锂离子电池夹心电极片的制备方法,本发明的目的通过以下措施来达到:The object of the present invention is to make the sandwich electrode sheet of lithium ion battery and provide a kind of preparation method of the sandwich electrode sheet of lithium ion battery, the purpose of the present invention is achieved by following measures:

一种锂离子电池夹心电极片的制备方法,其包括以下步骤:A preparation method of lithium ion battery sandwich electrode sheet, it comprises the following steps:

(1)选择聚偏氟乙烯粘结剂与乙炔黑导电剂,其重量比为5∶1至1∶1之间,均匀分散在N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物;(1) Select polyvinylidene fluoride binder and acetylene black conductive agent, and its weight ratio is between 5:1 and 1:1, and uniformly disperse in N-methylpyrrolidone (NMP) solvent to prepare binder- conductive agent mixture;

(2)将粘结剂-导电剂混合物与锂离子电池电极材料混合制浆,控制聚偏氟乙烯粘结剂和乙炔黑导电剂在电极片中的总重量比在2%至8%之间,将浆料充分混合均匀;(2) Mix the binder-conductive agent mixture with the lithium-ion battery electrode material for slurrying, and control the total weight ratio of the polyvinylidene fluoride binder and the acetylene black conductive agent in the electrode sheet between 2% and 8%. , fully mix the slurry evenly;

(3)将制得的浆料在涂布机上涂布和干燥,电极片厚度控制在40微米至120微米之间;(3) Coating and drying the prepared slurry on a coating machine, and controlling the thickness of the electrode sheet between 40 microns and 120 microns;

(4)使用滚压机将制得的电极片压制到孔率在25%至40%之间;(4) Use a rolling machine to compress the prepared electrode sheet to a porosity between 25% and 40%;

(5)再将重量比为5∶1~1∶1之间的聚偏氟乙烯粘结剂与乙炔黑导电剂均匀分散在N-甲基吡咯烷酮中制备另一浆料,将该另一浆料在电极片表面重新涂布一次,新涂层的干燥厚度为2微米到5微米之间;(5) Evenly disperse the polyvinylidene fluoride binder and the acetylene black conductive agent with a weight ratio of 5:1 to 1:1 in N-methylpyrrolidone to prepare another slurry, and the other slurry The material is re-coated on the surface of the electrode sheet, and the dry thickness of the new coating is between 2 microns and 5 microns;

(6)使用对滚压机将所述电极片整体压制一次。(6) Using a counter-roller to press the entire electrode sheet once.

所述步骤(1)中选择聚偏氟乙烯粘结剂与乙炔黑导电剂,其重量比控制在2∶1左右。In the step (1), the polyvinylidene fluoride binder and the acetylene black conductive agent are selected, and their weight ratio is controlled at about 2:1.

所述步骤(2)中的锂离子电池电极材料包括选在下述材料的锂离子电池活性物质:The lithium-ion battery electrode material in the described step (2) comprises the lithium-ion battery active material selected from the following materials:

1)LixNi1-yMyAzO2-z1) Li x Ni 1-y M y A z O 2-z ;

2)LixCo1-yMyAzO2-z2) Li x Co 1-y M y A z O 2-z ;

3)LixMn1-yMyAzO2-z3) Li x Mn 1-y M y A z O 2-z ;

4)LixFe1-yMyPO44) Li x Fe 1-y M y PO 4 ;

5)LixNiaCobMncO2,a+b+c=1;5) Li x Ni a Co b Mn c O 2 , a+b+c=1;

6)天然石墨;6) Natural graphite;

7)人工石墨;7) Artificial graphite;

其中:0.9≤x≤1.1,0≤y≤0.2,0≤z≤0.2,M为选自Mn、Co、Ni、Fe、Al、Cu、Cr、Mg、Ba或稀土元素中的一种或2种元素,A为选自F、S、P、Cl中的一种。Among them: 0.9≤x≤1.1, 0≤y≤0.2, 0≤z≤0.2, M is one or 2 selected from Mn, Co, Ni, Fe, Al, Cu, Cr, Mg, Ba or rare earth elements Elements, A is one selected from F, S, P, Cl.

所述步骤(2)中的粘结剂-导电剂混合物与锂离子电池电极材料混合后以每分钟3000至4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时。The binder-conductive agent mixture in the step (2) is mixed with the lithium-ion battery electrode material and stirred at a high speed at a speed of 3000 to 4000 revolutions per minute, stirring for 10 minutes every time, stopping for 10 minutes in the middle, and the high-speed stirring takes a long time in 2 hours.

所述步骤(6)中使用对滚压机压制该电极中心层,使电极片的孔率为25%~40%。In the step (6), the electrode center layer is pressed by a counter-roller, so that the porosity of the electrode sheet is 25% to 40%.

所述步骤(6)中的新涂层的厚度在3微米左右,且用3-5个大气压的压力整体压制一次。The thickness of the new coating in the step (6) is about 3 microns, and the pressure of 3-5 atmospheric pressure is used to press the whole once.

所述步骤(6)中使用对滚压机用3~5个大气压的压力压制所述电极片。In the step (6), use a counter-roller to press the electrode sheet with a pressure of 3 to 5 atmospheres.

本发明的另一目的在于提供一种根据以上锂离子电池夹心电极片的制备方法制造的锂离子电池夹心电极片以及使用这类夹心极片制备的锂离子电池。Another object of the present invention is to provide a lithium-ion battery sandwich electrode sheet manufactured according to the above preparation method of a lithium-ion battery sandwich electrode sheet and a lithium-ion battery prepared using such a sandwich electrode sheet.

相对于现有技术,按照本发明提供的制备方法制备的夹心电极片具有以下几方面的优点:Compared with the prior art, the sandwich electrode sheet prepared according to the preparation method provided by the present invention has the following advantages:

(1)电极比容量和比能量高。这种电极材料使用的粘结剂和导电剂的用量少,电极材料涂层添加剂总用量不超过3%(重量比),加上包覆层的用量,添加剂仅占电极材料总重量的5%至6%,比普通电极材料的10%至15%要低得多,惰性物质的减少有利于提高电极材料的比容量和比能量。(1) The specific capacity and specific energy of the electrode are high. The amount of binder and conductive agent used in this electrode material is less, the total amount of electrode material coating additives is no more than 3% (weight ratio), plus the amount of coating layer, additives only account for 5% of the total weight of electrode materials. % to 6%, which is much lower than the 10% to 15% of common electrode materials, and the reduction of inert substances is conducive to improving the specific capacity and specific energy of electrode materials.

(2)电极的机械性能好。这种表面包覆的夹心电极材料不容易出现电极活性物质的脱落(即“掉料”)现象,电极片韧性优、可加工性能好。(2) The mechanical properties of the electrode are good. This surface-coated sandwich electrode material is not prone to the phenomenon of falling off of the electrode active material (that is, "dropping"), and the electrode sheet has excellent toughness and good processability.

(3)稳定性好。表面包覆层可以减少电极活性物质与电解液主体成分的直接接触,从而减少电极循环过程中活性物质的溶解,这也同时减少了溶解的Mn、Ni、Co、Fe离子穿越电池隔膜到负极材料表面沉积的可能,因而,这类电极制备的锂离子电池循环性能好。(3) Good stability. The surface coating layer can reduce the direct contact between the electrode active material and the main components of the electrolyte, thereby reducing the dissolution of the active material during the electrode cycle, which also reduces the dissolved Mn, Ni, Co, and Fe ions from passing through the battery separator to the negative electrode material The possibility of surface deposition, therefore, the lithium-ion battery prepared by this type of electrode has good cycle performance.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明锂离子电池夹心电极片及其制备方法作进一步详细的说明。The lithium-ion battery sandwich electrode sheet of the present invention and its preparation method will be further described in detail below with reference to the accompanying drawings and specific embodiments.

图1是本发明二步涂布法制备的夹心电极片的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a sandwich electrode sheet prepared by the two-step coating method of the present invention.

图2是本发明二步涂布法制备的夹心电极片与普通电极片组装的电池的循环性能曲线图。Fig. 2 is a graph of the cycle performance of a battery assembled with a sandwich electrode sheet prepared by the two-step coating method of the present invention and a common electrode sheet.

具体实施方式Detailed ways

以下结合实施例对本专利发明锂离子电池夹心电极片及其制备方法作进一步阐述。该制备方法中所涉及的锂离子电池电极材料包括选自下述材料1)至6)所表示的材料:The lithium-ion battery sandwich electrode sheet of the present invention and the preparation method thereof will be further described in conjunction with the examples below. The lithium-ion battery electrode material involved in the preparation method includes materials selected from the following materials 1) to 6):

1)LixNi1-yMyAzO2-z1) Li x Ni 1-y M y A z O 2-z ;

2)LixCo1-yMyAzO2-z2) Li x Co 1-y M y A z O 2-z ;

3)LixMn1-yMyAzO2-z3) Li x Mn 1-y M y A z O 2-z ;

4)LixFe1-yMyPO44) Li x Fe 1-y M y PO 4 ;

5)LixNiaCobMncO2,a+b+c=1;5) Li x Ni a Co b Mn c O 2 , a+b+c=1;

6)常用锂离子电池负极材料(天然石墨或人工石墨);6) Commonly used lithium-ion battery anode materials (natural graphite or artificial graphite);

其中:0.9≤x≤1.1,0≤y≤0.2,0≤z≤0.2,M为选自Mn、Co、Ni、Fe、Al、Cu、Cr、Mg、Ba或稀土元素中的一种或2种元素,A为选自F、S、P、Cl中的一种。Among them: 0.9≤x≤1.1, 0≤y≤0.2, 0≤z≤0.2, M is one or 2 selected from Mn, Co, Ni, Fe, Al, Cu, Cr, Mg, Ba or rare earth elements Elements, A is one selected from F, S, P, Cl.

实施例1Example 1

以LiNi0.8Co0.15Al0.05O2为研究对象,使用优化组成后的电极添加剂(包括偏氟乙烯粘结剂与乙炔黑导电剂)和二步涂布法,制得了寿命超过2000次的电极片(容量保持率70%以上),这种新型的电极片制备方法可用于动力锂离子电池中。这种夹心电极片的具体制备方法包括以下步骤:Taking LiNi 0.8 Co 0.15 Al 0.05 O 2 as the research object, using optimized electrode additives (including vinylidene fluoride binder and acetylene black conductive agent) and two-step coating method, an electrode sheet with a service life of more than 2000 times was prepared (The capacity retention rate is more than 70%). This novel electrode sheet preparation method can be used in power lithium ion batteries. The specific preparation method of this sandwich electrode sheet comprises the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与10g乙炔黑导电剂,均匀分散在350g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 10g of acetylene black conductive agent in 350g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物120g,与200gLiNi0.8Co0.15Al0.05O2混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: Take 120g of the binder-conductive agent mixture prepared in the first step, mix it with 200g LiNi 0.8 Co 0.15 Al 0.05 O 2 to make slurry, stir at a high speed of 4000 rpm, and stir for 10 minutes every time, pause in the middle 10 minutes, the high-speed stirring time is not less than 2 hours, and the whole slurry is fully mixed and even.

第三步:将制得的浆料在涂布机上涂布和干燥,干燥后的电极片厚度控制在40μm~120μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the thickness of the dried electrode sheet between 40 μm and 120 μm.

第四步:使用滚压机将制得的电极片压制到孔率为30%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 30%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与3g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 3g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 2 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例2Example 2

以LiCoO2为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking LiCoO2 as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与12g乙炔黑导电剂,均匀分散在400g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 12g of acetylene black conductive agent in 400g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物120g,与200g LiCoO2混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: Take 120g of the binder-conductive agent mixture prepared in the first step, mix it with 200g LiCoO 2 to make slurry, stir at a high speed of 4000 rpm, stir for 10 minutes every time, stop for 10 minutes in the middle, and stir at a high speed The time is not less than 2 hours, and the whole slurry is fully mixed evenly.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在40μm~100μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 40 μm and 100 μm.

第四步:使用滚压机将制得的电极片压制到孔率为35%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 35%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与4g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 4g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 2 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例3Example 3

以LiMn2O4为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking LiMn 2 O 4 as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与10g乙炔黑导电剂,均匀分散在370g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 10g of acetylene black conductive agent in 370g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物150g,与200g LiMn2O4混合制浆,以每分钟3000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: take 150g of the binder-conductive agent mixture prepared in the first step, mix it with 200g LiMn 2 O 4 and make a slurry, stir at a high speed of 3000 revolutions per minute, stir every 10 minutes, and stop for 10 minutes in the middle, The high-speed stirring time is not less than 2 hours, and the whole slurry is fully mixed evenly.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在50μm~100μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 50 μm and 100 μm.

第四步:使用滚压机将制得的电极片压制到孔率为35%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 35%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与2.5g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take 5g of selected polyvinylidene fluoride (PVDF) binder and 2.5g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare slurry, and re-coat on the surface of the electrode sheet Once, the dry thickness of the new coating is 2 μm to 5 μm.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例4Example 4

以LiFePO4为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking LiFePO4 as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与16g乙炔黑导电剂,均匀分散在350g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 16g of acetylene black conductive agent in 350g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物160g,与200g LiFePO4混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: Take 160g of the binder-conductive agent mixture prepared in the first step, mix it with 200g LiFePO 4 to make slurry, stir at a high speed of 4000 rpm, stir for 10 minutes every time, stop for 10 minutes in the middle, and stir at a high speed The time is not less than 2 hours, and the whole slurry is fully mixed evenly.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在40μm~80μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 40 μm and 80 μm.

第四步:使用滚压机将制得的电极片压制到孔率为30%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 30%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与3g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 3g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 2 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例5Example 5

以LiCo1/3Ni1/3Mn1/3O2为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking LiCo 1/3 Ni 1/3 Mn 1/3 O 2 as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与20g乙炔黑导电剂,均匀分散在300g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 20g of acetylene black conductive agent in 300g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物160g,与200gLiCo1/3Ni1/3Mn1/3O2混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: get the binder-conducting agent mixture 160g that the first step makes, and 200gLiCo 1/3 Ni 1/3 Mn 1/3 O 2 mixed pulping, with the rotating speed of 4000 revolutions per minute high-speed stirring, every Stir for 10 minutes, pause for 10 minutes in the middle, and stir at high speed for no less than 2 hours to fully mix the entire slurry.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在40μm~120μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 40 μm and 120 μm.

第四步:使用滚压机将制得的电极片压制到孔率为30%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 30%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与3g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 3g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 2 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例6Example 6

以中间相碳微球(MCMB)为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking mesophase carbon microspheres (MCMB) as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与10g乙炔黑导电剂,均匀分散在300g N一甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 10g of acetylene black conductive agent in 300g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物100g,NMP 50g与200g中间相碳微球混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: Take 100g of the binder-conductive agent mixture prepared in the first step, mix 50g of NMP and 200g of mesophase carbon microspheres to make slurry, and stir at a high speed of 4000 rpm, every stirring for 10 minutes, pause in the middle 10 minutes, the high-speed stirring time is not less than 2 hours, and the whole slurry is fully mixed and even.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在40μm~120μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 40 μm and 120 μm.

第四步:使用滚压机将制得的电极片压制到孔率为35%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 35%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与2g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为2μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 2g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 2 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

实施例7Example 7

以天然石墨微球(Natural Graphite Beads)为研究对象,这种夹心电极片的具体制备方法包括以下步骤:Taking natural graphite beads (Natural Graphite Beads) as the research object, the specific preparation method of this sandwich electrode sheet includes the following steps:

第一步:将20g聚偏氟乙烯(PVDF)粘结剂与8g乙炔黑导电剂,均匀分散在320g N-甲基吡咯烷酮(NMP)溶剂中制得粘结剂-导电剂混合物。The first step: uniformly disperse 20g of polyvinylidene fluoride (PVDF) binder and 8g of acetylene black conductive agent in 320g of N-methylpyrrolidone (NMP) solvent to prepare a binder-conductive agent mixture.

第二步:取第一步制得的粘结剂-导电剂混合物100g,NMP 80g与200g天然石墨微球混合制浆,以每分钟4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时,将整个浆料充分混合均匀。The second step: Take 100g of the binder-conductive agent mixture prepared in the first step, mix 80g of NMP and 200g of natural graphite microspheres to make slurry, stir at a high speed of 4000 revolutions per minute, stir for 10 minutes every time, and stop for 10 minutes in the middle. Minutes, the high-speed stirring time is not less than 2 hours, and the whole slurry is fully mixed evenly.

第三步:将制得的浆料在涂布机上涂布和干燥,电极片的干燥厚度控制在40μm~120μm之间。Step 3: Coating and drying the prepared slurry on a coating machine, and controlling the dry thickness of the electrode sheet between 40 μm and 120 μm.

第四步:使用滚压机将制得的电极片压制到孔率为35%左右。Step 4: Use a rolling machine to press the prepared electrode sheet to a porosity of about 35%.

第五步:再取5g选择聚偏氟乙烯(PVDF)粘结剂与3g乙炔黑导电剂,均匀分散在100g N-甲基吡咯烷酮(NMP)中制备浆料,在电极片表面重新涂布一次,新涂层的干燥厚度为3μm~5μm。Step 5: Take another 5g of selected polyvinylidene fluoride (PVDF) binder and 3g of acetylene black conductive agent, evenly disperse in 100g of N-methylpyrrolidone (NMP) to prepare a slurry, and re-coat the surface of the electrode sheet once , The dry thickness of the new coating is 3 μ m ~ 5 μ m.

第六步:使用对滚压机,约3~5个大气压的压力将该电极片整体重新压制一次。Step 6: Use a counter-rolling machine to re-press the entire electrode sheet once with a pressure of about 3 to 5 atmospheres.

使用以上方法制得的电极片微细结构复杂,该电极片剖面结构示意图请参考图1。该电极共包含四层,由表及里分别为表面包覆层1,这一层为粘结剂与导电剂的复合物,厚度不超过5μm,第二层是电极材料层2,这一层是电极的中心层或称主体层,中心层的下面是集流体的表面涂层3,(使用普通集流体这一层不存在),最下面的一层为铝箔集流体4。The microstructure of the electrode sheet prepared by the above method is complex, please refer to FIG. 1 for the schematic cross-sectional structure of the electrode sheet. The electrode consists of four layers, from the surface to the inside are the surface coating layer 1, this layer is a composite of binder and conductive agent, the thickness is not more than 5μm, the second layer is the electrode material layer 2, this layer It is the central layer or the main layer of the electrode. Below the central layer is the surface coating 3 of the current collector (this layer does not exist when using a common current collector), and the bottom layer is an aluminum foil current collector 4.

与普通的电极相比,这种复合电极片的优点有以下几点:Compared with ordinary electrodes, the advantages of this composite electrode sheet are as follows:

(1)电极比容量和比能量高。这种电极材料使用的粘结剂和导电剂的用量少,电极材料涂层添加剂总用量不超过3%(重量比),加上包覆层的用量,添加剂仅占电极材料总重量的5%至6%,比普通电极材料的10%至15%要低得多,惰性物质的减少有利于提高电极材料的比容量和比能量。(1) The specific capacity and specific energy of the electrode are high. The amount of binder and conductive agent used in this electrode material is less, the total amount of electrode material coating additives is no more than 3% (weight ratio), plus the amount of coating layer, additives only account for 5% of the total weight of electrode materials. % to 6%, which is much lower than the 10% to 15% of common electrode materials, and the reduction of inert substances is conducive to improving the specific capacity and specific energy of electrode materials.

(2)电极的机械性能好。这种表面包覆的电极材料不容易出现电极活性物质的脱落现象(即:掉料现象),电极片韧性优、可加工性能好。(2) The mechanical properties of the electrode are good. The surface-coated electrode material is not prone to shedding of the electrode active material (that is, material dropping phenomenon), and the electrode sheet has excellent toughness and good processability.

(3)稳定性好。由于这种电极材料的表面包覆层可以减少电极活性物质与电解液主体成分的直接接触,从而减少电极循环过程中活性物质的溶解,这也同时减少了溶解的Mn、Ni、Co离子穿越电池隔膜到负极材料表面沉积的可能,因为经过长时间循环后,电极表面保护层可以避免电极表面紧靠隔膜部分的活性物质的破坏和结构坍塌,从这几方面讲,这类新型锂离子电池夹心电极片的电化学循环性能特别好。(3) Good stability. Since the surface coating layer of this electrode material can reduce the direct contact between the electrode active material and the main components of the electrolyte, thereby reducing the dissolution of the active material during the electrode cycle, which also reduces the dissolved Mn, Ni, and Co ions passing through the battery. The possibility of depositing the separator to the surface of the negative electrode material, because after a long cycle, the protective layer on the electrode surface can avoid the damage and structural collapse of the active material on the electrode surface close to the separator. From these aspects, this new type of lithium-ion battery sandwich The electrochemical cycle performance of the electrode sheet is particularly good.

以下说明采用本发明方法制造极片生产的锂离子电池的性能The following description adopts the inventive method to manufacture the performance of the lithium-ion battery that pole piece produces

(1)正极片的制造(1) Manufacture of positive electrode sheet

用实例一至五配置的浆料,铝箔集流体的厚度为28μm,宽320mm,电极中心涂层厚度为70μm左右,表面涂层厚度为3μm,用实施例一的浆料涂层干燥后,可以制得单面密度为187g/m2的正极片,经压制后,极片机械性能优良,易于卷绕加工,活性物质不易从集流体脱落,不出现“掉料”现象。Using the slurry configured in Examples 1 to 5, the thickness of the aluminum foil current collector is 28 μm, the width is 320 mm, the thickness of the electrode center coating is about 70 μm, and the thickness of the surface coating is 3 μm. After drying the slurry coating in Example 1, it can be manufactured A positive electrode sheet with a density of 187g/m 2 on one side was obtained. After pressing, the electrode sheet has excellent mechanical properties, is easy to be wound and processed, and the active material is not easy to fall off from the current collector, and there is no "dropping" phenomenon.

(2)负极极片的制造(2) Manufacture of negative electrode sheet

用实例六至七配置的浆料,铜箔集流体的厚度为18μm,宽320mm,电极中心涂层厚度为50μm左右,表面涂层厚度为3μm,用实施例六的浆料涂层干燥后,可以制得单面密度为112g/m2的负极片,经压制后,极片机械性能优良,易于卷绕加工,活性物质不易从集流体脱落,不出现“掉料”现象。With the slurry configured in Examples 6 to 7, the thickness of the copper foil current collector is 18 μm, the width is 320 mm, the thickness of the electrode center coating is about 50 μm, and the thickness of the surface coating is 3 μm. After drying with the slurry coating in Example 6, The negative electrode sheet with a density of 112g/m 2 on one side can be prepared. After pressing, the electrode sheet has excellent mechanical properties and is easy to be wound.

(3)扣式电池的制造(3) Manufacture of button batteries

使用上述正极片和负极片,Celgard 2400隔膜,1mol/L LiPF6/EC+DEC(重量比为1∶1)的电解液(内含5%的亚乙烯基碳酸酯(VC)添加剂),在手套箱中组装扣式电池,控制负极片在容量和面积两方面均比相应的正极材料有5%~10%的过剩。依照扣式电池制造的常用工艺,经切割、烘片、组装、注液和封口压制后,所得的电池进行化成。Using the above-mentioned positive electrode sheet and negative electrode sheet, Celgard 2400 diaphragm, 1mol/L LiPF 6 /EC+DEC (weight ratio is 1: 1) electrolyte (containing 5% vinylidene carbonate (VC) additive), in Assemble the button battery in the glove box, and control the negative electrode sheet to have a surplus of 5% to 10% compared with the corresponding positive electrode material in both capacity and area. According to the common process of button battery manufacturing, after cutting, drying, assembling, liquid injection, sealing and pressing, the resulting battery is formed.

(4)电池的化成(4) Formation of battery

电池的化成制度为:使用0.1mA/cm2的电流密度恒电流充、放电循环3次,实施例一的充电截至电压为4.1V,放电截至电压为3.0V,完成化成后,对电池进行循环性能测试。The formation system of the battery is: use a current density of 0.1mA/cm 2 to charge and discharge at a constant current for 3 times, the charge cut-off voltage of Example 1 is 4.1V, and the discharge cut-off voltage is 3.0V. After the formation is completed, the battery is cycled Performance Testing.

实例一中电池循环性能测试的制度为,先以2mA/cm2的电流密度恒电流充电至4.1V,然后,电池在4.1V电压下恒压充电至电流密度为0.1mA/cm2,静置10分钟,最后以2mA/cm2的电流密度放电至3.0V,静置10分钟,以这样的制度循环2000次。The system of the battery cycle performance test in Example 1 is to first charge the battery at a constant current density of 2mA/cm 2 to 4.1V, then charge the battery at a constant voltage of 4.1V to a current density of 0.1mA/cm 2 , and then let it stand 10 minutes, and finally discharge to 3.0V with a current density of 2mA/cm 2 , let it stand for 10 minutes, and cycle 2000 times with this system.

测试表明,这种二步涂布法制得的夹心电极片与传统方法制备的电极片组装的电池的循环性能对比请参考图2,由图2可以看出,传统方法制备的电极片经过1000次深度充放电循环后,电池容量下降30%以上(曲线A);而本发明的方法制备的电极片,电池容量仅下降10%左右(曲线B),使用这种新型制备工艺制得的极片,电化学寿命得到了显著的提高。The test shows that the cycle performance comparison of the sandwich electrode sheet prepared by this two-step coating method and the battery assembled by the electrode sheet prepared by the traditional method is shown in Figure 2. After the deep charge and discharge cycle, the battery capacity drops by more than 30% (curve A); and the electrode sheet prepared by the method of the present invention, the battery capacity only drops by about 10% (curve B). , the electrochemical lifetime has been significantly improved.

由上述结果可以看出,采用本发明制备的锂离子电池夹心电极片的方法是一种生产复合长寿命电化学极片的方法,这种方法生产的电池极片寿命显著提高,可以满足混合动力汽车用锂离子电池的寿命要求。不仅如此,电池的脉冲放电性能、比能量和比容量也都得到了不同程度的提高,因此,这种电极片制备方法将对锂离子电池的未来发展具有重要意义。It can be seen from the above results that the method of using the lithium-ion battery sandwich electrode sheet prepared by the present invention is a method for producing a composite long-life electrochemical electrode sheet. The life of the battery electrode sheet produced by this method is significantly improved and can meet the requirements of hybrid power Lifetime requirements of lithium-ion batteries for automobiles. Not only that, the pulse discharge performance, specific energy and specific capacity of the battery have also been improved to varying degrees. Therefore, this electrode sheet preparation method will be of great significance to the future development of lithium-ion batteries.

以上所述仅为本发明的较佳实施例,凡依本发明权利要求范围所做的均等变化与修饰,皆应属本发明权利要求的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the claims of the present invention shall fall within the scope of the claims of the present invention.

Claims (8)

1.一种锂离子电池夹心电极片的制备方法,所述电极片包括电极中心层,其特征在于,所述电极片制备工序包括以下步骤:1. a preparation method of lithium ion battery sandwich electrode sheet, described electrode sheet comprises electrode central layer, it is characterized in that, described electrode sheet preparation process comprises the following steps: (1)选择聚偏氟乙烯粘结剂与乙炔黑导电剂,其重量比为在5∶1至1∶1之间,均匀分散在N-甲基吡咯烷酮溶剂中制得粘结剂-导电剂混合物;(1) Select polyvinylidene fluoride binder and acetylene black conductive agent, its weight ratio is between 5:1 to 1:1, and uniformly disperse in N-methylpyrrolidone solvent to prepare binder-conductive agent mixture; (2)将粘结剂-导电剂混合物与锂离子电池电极材料混合制浆,控制本步骤中的聚偏氟乙烯粘结剂和乙炔黑导电剂在电极片中的重量比在2%至8%之间,将浆料充分混合均匀;(2) The binder-conductive agent mixture is mixed with the lithium ion battery electrode material to make pulp, and the weight ratio of the polyvinylidene fluoride binder and the acetylene black conductive agent in the electrode sheet is controlled at 2% to 8% in this step. %, fully mix the slurry evenly; (3)将制得的浆料在涂布机上涂布和干燥,得到电极中心层,控制电极中心层的厚度在40微米至120微米;(3) Coating and drying the prepared slurry on a coating machine to obtain an electrode center layer, controlling the thickness of the electrode center layer to be 40 microns to 120 microns; (4)使用滚压机将制得的电极中心层压制到孔率在25%至40%之间;(4) Using a rolling machine to compress the prepared electrode center layer to a porosity between 25% and 40%; (5)再选择聚偏氟乙烯粘结剂与乙炔黑导电剂,其重量比为在5∶1至1∶1之间,均匀分散在N-甲基吡咯烷酮中制备另一浆料,将所述另一浆料在电极中心层表面重新涂布一次,新涂层的干燥厚度为2微米到5微米之间;(5) Select polyvinylidene fluoride binder and acetylene black conductive agent again, its weight ratio is between 5:1 to 1:1, uniformly disperse in N-methylpyrrolidone to prepare another slurry, the all Said another slurry is re-coated once on the surface of the electrode center layer, and the dry thickness of the new coating is between 2 microns and 5 microns; (6)使用对滚压机将所述夹心电极片整体重新压制一次。(6) Using a counter-rolling machine to re-press the sandwich electrode piece as a whole. 2.如权利要求1所述的锂离子电池夹心电极片的制备方法,其特征在于:步骤(1)中选择聚偏氟乙烯粘结剂与乙炔黑导电剂,其重量比为2∶1。2. The preparation method of lithium ion battery sandwich electrode sheet as claimed in claim 1, is characterized in that: in step (1), polyvinylidene fluoride binder and acetylene black conductive agent are selected, and its weight ratio is 2:1. 3.如权利要求1所述的锂离子电池夹心电极片的制备方法,其特征在于:所述锂离子电池电极材料包括选自下述材料1)至6)所表示的材料:3. The preparation method of lithium-ion battery sandwich electrode sheet as claimed in claim 1, is characterized in that: described lithium-ion battery electrode material comprises the material that is selected from following material 1) to 6) representation: 1)LixNi1-yMyAzO2-z1) Li x Ni 1-y M y A z O 2-z ; 2)LixCo1-yMyAzO2-z2) Li x Co 1-y M y A z O 2-z ; 3)LixMn1-yMyAzO2-z3) Li x Mn 1-y M y A z O 2-z ; 4)LixFe1-yMyPO44) Li x Fe 1-y M y PO 4 ; 5)LixNiaCobMncO2,a+b+c=1;5) Li x Ni a Co b Mn c O 2 , a+b+c=1; 6)天然石墨或人工石墨;6) Natural graphite or artificial graphite; 其中:0.9≤x≤1.1,0≤y≤0.2,0≤z≤0.2,M为选自Mn、Co、Ni、Fe、Al、Cu、Cr、Mg、Ba或稀土元素中的一种或2种元素,A为选自F、S、P、Cl中的一种。Among them: 0.9≤x≤1.1, 0≤y≤0.2, 0≤z≤0.2, M is one or 2 selected from Mn, Co, Ni, Fe, Al, Cu, Cr, Mg, Ba or rare earth elements Elements, A is one selected from F, S, P, Cl. 4.如权利要求1所述的锂离子电池夹心电极片的制备方法,其特征在于:使用对滚压机压制所述电极中心层,控制电极中心层的孔率为30%。4. The preparation method of the lithium-ion battery sandwich electrode sheet as claimed in claim 1, characterized in that: use a counter-roller to press the electrode center layer, and control the porosity of the electrode center layer to 30%. 5.如权利要求1所述的锂离子电池夹心电极片的制备方法,其特征在于:所述新涂层的厚度为3微米,且用3至5个大气压的压力整体压制一次。5 . The method for preparing a lithium-ion battery sandwich electrode sheet according to claim 1 , wherein the thickness of the new coating is 3 microns, and the whole is pressed once with a pressure of 3 to 5 atmospheres. 6.如权利要求1所述的锂离子电池夹心电极片的制备方法,其特征在于:所述粘结剂-导电剂混合物与锂离子电池电极材料混合后以每分钟3000至4000转的转速高速搅拌,每搅拌10分钟,中间停顿10分钟,高速搅拌时间不少于2小时。6. The preparation method of lithium ion battery sandwich electrode sheet as claimed in claim 1, is characterized in that: after described binder-conductive agent mixture mixes with lithium ion battery electrode material, with the rotating speed of 3000 to 4000 revolutions per minute high-speed Stir, every 10 minutes of stirring, stop for 10 minutes in the middle, and the high-speed stirring time is not less than 2 hours. 7.一种具有根据上述权利要求1至6的任何一个权利要求所述方法制造的锂离子电池夹心电极片。7. A lithium-ion battery sandwich electrode sheet manufactured according to the method of any one of claims 1 to 6. 8.一种具有权利要求7所述锂离子电池夹心电极片的锂离子电池。8. A lithium ion battery with the lithium ion battery sandwich electrode sheet according to claim 7.
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