CN100577289C - Carrier of silver catalyst for ethylene oxide production, its preparation method and application - Google Patents
Carrier of silver catalyst for ethylene oxide production, its preparation method and application Download PDFInfo
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Abstract
本发明涉及一种用于乙烯氧化生产环氧乙烷用银催化剂的氧化铝载体及其制备方法以及由该载体制得的银催化剂,还涉及这种催化剂在乙烯氧化生产环氧乙烷中的用途。在本发明载体制备中,采用一定粒度的三水α-氧化铝、假一水α-氧化铝、一定量的可燃尽含碳材料、助熔剂、氟化物、任选的重碱土金属的化合物相混合,混合均匀后加入粘合剂和水,捏合均匀,挤压成型,经干燥焙烧,制成α-氧化铝载体。本发明载体比表面为0.2~2.0m2/g,孔容为0.35~0.85ml/g,吸水率≥30%,压碎强度30~120N/粒。此载体用银胺络合物、碱金属化合物、碱土金属化合物的溶液浸渍,干燥活化后制得银催化剂用于乙烯环氧化制环氧乙烷。The present invention relates to an alumina carrier for a silver catalyst used in the oxidation of ethylene to produce ethylene oxide, a preparation method thereof and a silver catalyst prepared from the carrier, and also relates to the use of the catalyst in the production of ethylene oxide by the oxidation of ethylene use. In the preparation of the carrier of the present invention, a certain particle size of α-alumina trihydrate, α-alumina pseudomonohydrate, a certain amount of burnable carbonaceous material, flux, fluoride, and optional compound phase of heavy alkaline earth metal are used. Mixing, adding binder and water after mixing evenly, kneading evenly, extruding, drying and roasting to make α-alumina carrier. The specific surface of the carrier of the invention is 0.2-2.0m 2 /g, the pore volume is 0.35-0.85ml/g, the water absorption rate is ≥ 30%, and the crushing strength is 30-120N/grain. The carrier is impregnated with the solution of silver amine complex, alkali metal compound and alkaline earth metal compound, dried and activated to prepare silver catalyst for ethylene epoxidation to prepare oxirane.
Description
技术领域 technical field
本发明涉及一种用于银催化剂的载体、其制备方法及其应用,更具体地说本发明涉及一种用于乙烯氧化生产环氧乙烷用银催化剂的氧化铝载体、其制备方法以及由该载体制得的银催化剂,还涉及这种催化剂在乙烯氧化生产环氧乙烷中的用途。The present invention relates to a kind of carrier for silver catalyst, its preparation method and application thereof, more specifically the present invention relates to a kind of alumina carrier for silver catalyst of ethylene oxidation production ethylene oxide, its preparation method and The silver catalyst prepared by the carrier also relates to the application of the catalyst in ethylene oxidation to produce ethylene oxide.
背景技术 Background technique
在银催化剂作用下乙烯氧化主要生成环氧乙烷,同时发生副反应生成二氧化碳和水,其中活性、选择性和稳定性是银催化剂的主要性能指标。所谓活性是指环氧乙烷生产过程达到一定反应负荷时所需的反应温度。反应温度越低,催化剂的活性越高。所谓选择性是指反应中乙烯转化成环氧乙烷的摩尔数和乙烯的总反应摩尔数之比。所谓稳定性则表示为活性和选择性的下降速率,下降速率越小催化剂的稳定性越好。在乙烯氧化生产环氧乙烷的过程中使用高活性、高选择性和稳定性良好的银催化剂可以大大提高经济效益,因此制造高活性、高选择性和良好稳定性的银催化剂是银催化剂研究的主要方向。银催化剂的性能除和催化剂的组成及制备方法有重要关系外,还与催化剂使用的载体的性能和制备方法有重要关系。Under the action of silver catalyst, the oxidation of ethylene mainly produces ethylene oxide, and at the same time, side reactions produce carbon dioxide and water. Among them, activity, selectivity and stability are the main performance indicators of silver catalyst. The so-called activity refers to the reaction temperature required when the production process of ethylene oxide reaches a certain reaction load. The lower the reaction temperature, the higher the activity of the catalyst. The so-called selectivity refers to the ratio of the moles of ethylene converted into ethylene oxide in the reaction to the total reaction moles of ethylene. The so-called stability is expressed as the decline rate of activity and selectivity, and the smaller the decline rate, the better the stability of the catalyst. The use of silver catalysts with high activity, high selectivity and good stability in the process of ethylene oxidation to produce ethylene oxide can greatly improve economic benefits, so the manufacture of silver catalysts with high activity, high selectivity and good stability is a silver catalyst research main direction. The performance of the silver catalyst not only has an important relationship with the composition and preparation method of the catalyst, but also has an important relationship with the performance of the carrier used in the catalyst and the preparation method.
银催化剂的制备方法主要包括多孔载体(如氧化铝)的制备和施加活性组分以及助剂到所述载体上这两个过程。The preparation method of the silver catalyst mainly includes two processes of preparing a porous support (such as alumina) and applying active components and auxiliary agents to the support.
在银催化剂的制备过程中,对于以α-Al2O3为主要组分的载体而言,合适的比表面和孔结构是需要的,一方面要为乙烯环氧化反应提供足够的空间,使反应热扩散出去,另一方面也有利于反应产物环氧乙烷及时脱附,避免深度氧化生成副产物二氧化碳。现有技术中在氧化铝载体的制造过程中添加造孔剂,如石油焦、胡桃壳粉、碳粉等有机可燃尽材料,可以使载体获得理想的孔结构和比表面,以提高催化剂的性能。然而,造孔剂的加入也会带来负面作用,因为造孔剂在载体焙烧过程中燃烧不完全的残留物会影响催化剂的性能。美国专利US5801259(对应于EP0900128、WO9740933和CN1216940,1998,Shell)和US5733842(对应于EP0900126、CN1216939和WO9740932,1998,Norton)都提出了不使用造孔剂的氧化铝载体制造方法,用至少80重量%的氧化铝、0.01~10重量%碱土金属氧化物、0.01~10重量%二氧化硅、0.01~15重量%氧化锆等混合制备载体,陶瓷组分的粒度经精心选择(15~120μm和1~15μm)以保证干燥载体前体的堆密度不大于焙烧过的载体,确保所需的空隙率。In the preparation process of silver catalyst, for the support with α-Al 2 O 3 as the main component, suitable specific surface and pore structure are required. On the one hand, it should provide enough space for ethylene epoxidation reaction, Diffusion of the reaction heat is also beneficial to the timely desorption of the reaction product ethylene oxide, avoiding deep oxidation to generate by-product carbon dioxide. In the prior art, pore-forming agents, such as petroleum coke, walnut shell powder, carbon powder and other organic burnable materials, are added during the production process of the alumina carrier, so that the carrier can obtain an ideal pore structure and specific surface area, so as to improve the performance of the catalyst . However, the addition of pore-forming agents can also bring negative effects, because the incomplete combustion residues of pore-forming agents during the calcination of the support can affect the performance of the catalyst. U.S. Patent No. 5801259 (corresponding to EP0900128, WO9740933 and CN1216940, 1998, Shell) and US5733842 (corresponding to EP0900126, CN1216939 and WO9740932, 1998, Norton) have all proposed the alumina carrier production method that does not use pore forming agent, with at least 80 weight % alumina, 0.01-10% by weight of alkaline earth metal oxides, 0.01-10% by weight of silicon dioxide, 0.01-15% by weight of zirconia, etc. to prepare the carrier, and the particle size of the ceramic components is carefully selected (15-120 μm and 1 ~15 μm) to ensure that the bulk density of the dry support precursor is not greater than that of the calcined support to ensure the required porosity.
尽管上述专利文献为了减小造孔剂燃烧后的残留金属离子杂质对制成催化剂性能的影响,在载体原料中不加造孔剂,为获得理想的孔结构选择不同粒度的原料搭配使用,但这种方法对催化剂的活性和选择性未带来任何改善,因此本领域仍然需要对载体的制造方法进行改进,以利于制造出性能更好银催化剂。Although the above-mentioned patent documents do not add pore-forming agents to the carrier raw materials in order to reduce the impact of residual metal ion impurities after the pore-forming agent is burned on the performance of the catalyst, and select raw materials with different particle sizes for use in combination to obtain an ideal pore structure, but This method does not bring any improvement to the activity and selectivity of the catalyst, so this field still needs to improve the manufacturing method of the carrier, so as to facilitate the manufacture of a silver catalyst with better performance.
中国专利申请公开号CN1634652披露了一种不添加造孔剂的环氧乙烷银催化剂载体的制造方法。根据该方法,可以同时改进所得催化剂的活性和选择性。但该方法制备的载体吸水率偏低,不利于活性组分和助剂的沉积;而且<5μm的孔较多,对乙烯直接氧化反应过程的传质传热会带来一些不利的影响。Chinese Patent Application Publication No. CN1634652 discloses a method for manufacturing an ethylene oxide silver catalyst carrier without adding a pore-forming agent. According to this method, both the activity and the selectivity of the resulting catalyst can be improved. However, the water absorption rate of the carrier prepared by this method is low, which is not conducive to the deposition of active components and additives; moreover, there are many pores less than 5 μm, which will have some adverse effects on the mass transfer and heat transfer in the direct oxidation reaction process of ethylene.
因此,需要在尽可能降低造孔剂所带来的负面影响的同时得到具有理想孔结构和比表面的载体,进一步得到性能良好的催化剂。Therefore, it is necessary to obtain a carrier with an ideal pore structure and specific surface area while reducing the negative impact of the pore-forming agent as much as possible, and further obtain a catalyst with good performance.
发明概述 Summary of the invention
鉴于上述现有技术的状况,本发明的发明人在银催化剂领域进行了广泛深入的研究,认为随着含结晶水的氧化铝在高温下焙烧转化为α-Al2O3,结晶水的失去能够在载体中形成一定大小的孔,研究发现这些孔的尺寸和数量适合于乙烯环氧化反应。进一步发现当三水氧化铝和一水氧化铝被用作原料制造载体时,无需添加过多的造孔剂仍然可以得到理想的比表面和孔结构,满足制造环氧乙烷银催化剂多孔耐热载体的要求。与添加较多造孔剂制成的载体相比,本发明制成的银催化剂强度和活性更高;与不添加造孔剂制成的载体相比,本发明制成的银催化剂选择性更高,特别适用于乙烯氧化生产环氧乙烷的反应。In view of the above-mentioned state of the art, the inventors of the present invention have carried out extensive and in-depth research in the field of silver catalysts, and believe that as the alumina containing crystal water is converted into α-Al 2 O 3 by roasting at high temperature, the loss of crystal water Pores of a certain size can be formed in the support, and the size and number of these pores have been found to be suitable for ethylene epoxidation reactions. It is further found that when alumina trihydrate and alumina monohydrate are used as raw materials to manufacture carriers, ideal specific surface and pore structure can still be obtained without adding too much pore-forming agent, which meets the requirements of making porous and heat-resistant ethylene oxide silver catalysts. carrier requirements. Compared with the carrier made by adding more pore-forming agents, the silver catalyst made by the present invention has higher strength and activity; compared with the carrier made without adding pore-forming agents, the silver catalyst made by the present invention has higher selectivity High, especially suitable for the reaction of ethylene oxide to produce ethylene oxide.
在氧化铝原料中可选地添加重碱土金属的化合物制成载体,经浸渍银化合物、有机胺和特定的助剂配制成的溶液,在含氧混合气体中热处理后所制备的银催化剂在乙烯氧化反应中的活性、选择性均得到了改善。A heavy alkaline earth metal compound is optionally added to the alumina raw material to make a carrier, and a solution prepared by impregnating a silver compound, an organic amine and a specific auxiliary agent is prepared. After heat treatment in an oxygen-containing mixed gas, the silver catalyst prepared in The activity and selectivity in the oxidation reaction have been improved.
因此,本发明的目的是提供一种新型载体,由其制成的银催化剂在乙烯氧化生产环氧乙烷的过程中显示出良好的活性和选择性。It was therefore an object of the present invention to provide a novel support from which silver catalysts exhibit good activity and selectivity in the oxidation of ethylene to ethylene oxide.
本发明的另一目的是提供一种上述载体的制备方法。Another object of the present invention is to provide a preparation method of the above carrier.
本发明的再一目的是提供一种由上述载体制备的银催化剂。Another object of the present invention is to provide a silver catalyst prepared from the above carrier.
本发明的还一目的是提供上述银催化剂在乙烯氧化生产环氧乙烷中的应用。Another object of the present invention is to provide the application of the above-mentioned silver catalyst in the oxidation of ethylene to produce ethylene oxide.
本发明的这些和其他目的、特征以及优点在阅读完本说明书后将变得更加明了。These and other objects, features and advantages of the present invention will become more apparent after reading this specification.
发明详述Detailed description of the invention
本发明一方面提供了一种制备用于乙烯氧化生产环氧乙烷用银催化剂的多孔α-氧化铝载体的方法,包括如下步骤:One aspect of the present invention provides a method for preparing a porous α-alumina carrier for silver catalysts used in ethylene oxidation to produce ethylene oxide, comprising the steps of:
I)制备具有如下组成的混合物:1) Prepare a mixture with the following composition:
a)基于固体混合物总重量为5~90%重量的50目~500目三水α-Al2O3;a) 50 to 500 mesh α-Al 2 O 3 trihydrate of 5 to 90% by weight based on the total weight of the solid mixture;
b)基于固体混合物总重量为5~70%重量的粒度大于200目的假一水Al2O3;b) Pseudo monohydrate Al 2 O 3 with a particle size greater than 200 mesh of 5 to 70% by weight based on the total weight of the solid mixture;
c)基于固体混合物总重量为大于0~6.6%重量的可燃尽含碳材料;c) more than 0 to 6.6% by weight of combustible carbonaceous materials based on the total weight of the solid mixture;
d)基于固体混合物总重量为0.01~3.0%重量的助熔剂;d) 0.01 to 3.0% by weight of a flux based on the total weight of the solid mixture;
e)基于固体混合物总重量为0.01~3.0%重量的氟化物矿化剂;e) 0.01 to 3.0% by weight of fluoride mineralizer based on the total weight of the solid mixture;
f)基于固体混合物总重量0~5.0%重量的含重碱土金属的化合物;f) 0 to 5.0% by weight of heavy alkaline earth metal-containing compounds based on the total weight of the solid mixture;
g)基于以上固体混合物总重量为25~60%重量的粘结剂;以及g) a binder of 25 to 60% by weight based on the total weight of the above solid mixture; and
h)适量的水;h) appropriate amount of water;
II)将I)中得到的混合物捏合均匀并挤出成型;和II) kneading the mixture obtained in I) uniformly and extruding; and
III)干燥II)中得到的产品,然后在高温下焙烧成α-Al2O3。III) drying the product obtained in II), and then calcining at high temperature into α-Al 2 O 3 .
本发明制备的多孔氧化铝载体具有以下特征:比表面为0.2m2/g~2.0m2/g,优选0.5m2/g~1.5m2/g;孔容为0.35~0.85ml/g,优选0.40~0.80ml/g;吸水率≥30%,优选≥35%;以及压碎强度为30N/粒~120N/粒,优选35N/粒~90N/粒。The porous alumina carrier prepared by the present invention has the following characteristics: the specific surface is 0.2m 2 /g-2.0m 2 /g, preferably 0.5m 2 /g-1.5m 2 /g; the pore volume is 0.35-0.85ml/g, Preferably 0.40-0.80ml/g; water absorption ≥ 30%, preferably ≥ 35%; and crushing strength 30N/grain-120N/grain, preferably 35N/grain-90N/grain.
本发明再一方面提供了一种新型银催化剂,所述催化剂通过包括如下步骤的方法制备:Another aspect of the present invention provides a novel silver catalyst prepared by a method comprising the steps of:
1)用含足够量的银化合物、有机胺、碱金属助剂和碱土金属助剂的溶液浸渍上述多孔α-氧化铝载体;1) impregnating the above-mentioned porous α-alumina carrier with a solution containing a sufficient amount of silver compound, organic amine, alkali metal additives and alkaline earth metal additives;
2)滤去浸渍液,干燥浸渍过的载体;和2) filtering off the impregnation solution, drying the impregnated carrier; and
3)在含氧混合气体中对步骤2)所得载体进行活化,制成所述银催化剂。3) activating the carrier obtained in step 2) in an oxygen-containing mixed gas to prepare the silver catalyst.
本发明还一方面涉及上述新型银催化剂在乙烯氧化生产环氧乙烷中的应用。Another aspect of the present invention relates to the application of the above-mentioned novel silver catalyst in the production of ethylene oxide by oxidizing ethylene.
为了使载体有足够的强度和良好的表面性能,焙烧温度优选在1250℃~1550℃之间,温度太高会影响制成的催化剂的活性和选择性,焙烧温度太低则载体强度较差。In order to make the carrier have sufficient strength and good surface properties, the calcination temperature is preferably between 1250°C and 1550°C. If the temperature is too high, the activity and selectivity of the catalyst will be affected, and if the calcination temperature is too low, the strength of the carrier will be poor.
可燃尽含碳材料的加入是为了制造大孔,从而使载体具有合适的孔结构和比表面。所述含碳材料包括石油焦、碳粉、石墨、聚乙烯、聚丙烯、松香等中的一种或其混合物。含碳材料在焙烧过程中氧化,生成气体逸出,在载体中形成大孔。按照本发明含碳材料的粒度为20~300目。所述含碳材料的加入量为混合物总重量的大于0~6.6%,优选0.01~5%。The addition of burnable carbonaceous materials is to create macropores, so that the carrier has a suitable pore structure and specific surface area. The carbonaceous material includes one or a mixture of petroleum coke, carbon powder, graphite, polyethylene, polypropylene, rosin and the like. The carbonaceous material is oxidized during the firing process, resulting in gas evolution and the formation of macropores in the support. According to the present invention, the particle size of the carbonaceous material is 20-300 mesh. The carbonaceous material is added in an amount greater than 0-6.6%, preferably 0.01-5%, of the total weight of the mixture.
助熔剂的加入是为了使载体在低焙烧温度下具有良好的强度。助熔剂的例子包括镁化合物,例如氧化镁、硫酸镁、硝酸镁和碳酸镁中的一种或几种的混合物。The addition of flux is to make the carrier have good strength at low calcination temperature. Examples of fluxes include magnesium compounds such as one or a mixture of magnesium oxide, magnesium sulfate, magnesium nitrate and magnesium carbonate.
本发明选用的氟化物矿化剂包括氟化氢、氟化铵、氟化铝、氟化镁、冰晶石等或其混合物,其作用在于加速氧化铝的晶型转化,并减少0.1μm以下的细孔。The fluoride mineralizer selected in the present invention includes hydrogen fluoride, ammonium fluoride, aluminum fluoride, magnesium fluoride, cryolite, etc. or their mixtures, and its function is to accelerate the crystal transformation of alumina and reduce the pores below 0.1 μm .
本发明添加的重碱土金属化合物包括锶和/或钡的氧化物、硫酸盐、醋酸盐、硝酸盐以及草酸盐等,其作用在于对载体进行改进,加入量为固体混合物总重量的0~5%,优选0.01~2.0%。The heavy alkaline earth metal compound that the present invention adds comprises the oxide compound of strontium and/or barium, sulfate, acetate, nitrate and oxalate etc., and its effect is to improve carrier, and the addition is 0 of solid mixture gross weight ~5%, preferably 0.01-2.0%.
本发明通过加入粘结剂,它和混合物中的假一水Al2O3生成铝溶胶,把各组分粘结在一起,成为可挤出成型的膏状物。所用的粘结剂包括酸,如硝酸、甲酸、乙酸、丙酸和盐酸等,或将假一水Al2O3和酸用铝溶胶代替。当使用酸作为粘结剂时,优选的是硝酸水溶液,其中硝酸与水的重量比为1∶1.25~10。In the present invention, by adding binder, it forms aluminum sol with pseudomonohydrate Al2O3 in the mixture , binds each component together, and becomes extrudable paste. The binder used includes acid, such as nitric acid, formic acid, acetic acid, propionic acid and hydrochloric acid, etc., or replace the fake monohydrate Al 2 O 3 and acid with aluminum sol. When an acid is used as the binder, an aqueous solution of nitric acid is preferred, wherein the weight ratio of nitric acid to water is 1:1.25-10.
所得膏状物挤出成型后可干燥到含水10%以下,载体形状可以是环形、球形、柱形或多孔柱形。干燥温度为80~120℃,干燥时间根据水分含量控制在1小时~24小时。The obtained paste can be dried to less than 10% of water after being extruded, and the shape of the carrier can be ring, spherical, columnar or porous columnar. The drying temperature is 80-120°C, and the drying time is controlled within 1 hour to 24 hours according to the moisture content.
干燥后的膏状物在1250~1550℃下焙烧2~6小时,使氧化铝基本全部,例如90%以上转化为α-Al2O3。这种载体的比表面为0.2m2/g~2.0m2/g,优选0.5m2/g~1.5m2/g;孔容为0.35~0.85ml/g,优选0.40~0.80ml/g;吸水率≥30%,优选≥35%;以及压碎强度为30N/粒~120N/粒,优选35N/粒~90N/粒。The dried paste is calcined at 1250-1550°C for 2-6 hours to convert almost all of the alumina, for example more than 90%, into α-Al 2 O 3 . The specific surface of the support is 0.2m 2 /g-2.0m 2 /g, preferably 0.5m 2 /g-1.5m 2 /g; the pore volume is 0.35-0.85ml/g, preferably 0.40-0.80ml/g; Water absorption ≥ 30%, preferably ≥ 35%; and crushing strength of 30N/grain to 120N/grain, preferably 35N/grain to 90N/grain.
本发明的银催化剂可按常规方式制备,例如通过用一种含银化合物、有机胺、碱金属助剂和碱土金属助剂的溶液浸渍上述氧化铝载体来制备。The silver catalysts of the present invention can be prepared in a conventional manner, for example by impregnating the aforementioned alumina support with a solution containing a silver compound, an organic amine, an alkali metal promoter and an alkaline earth metal promoter.
在本发明银催化剂的制备中,首先使硝酸银的水溶液与草酸铵或草酸水溶液反应,析出草酸银沉淀,过滤后,用去离子水洗涤,直至无硝酸根离子,然后把草酸银溶入有机胺如吡啶、丁胺、乙二胺、1,3-丙二胺、乙醇胺或其混合物的水溶液中,加入助剂,配成浸渍溶液。然后用所得浸渍溶液在真空度小于10mmHg的条件下浸渍上述氧化铝载体30分钟,沥干,在空气流或氧含量不大于21%(如含氧8.0%)的氮氧混合气中于180~700℃、优选200-500℃的温度范围内保持1分钟~120分钟,优选2分钟~60分钟,以进行热分解。也可用氧化银代替硝酸银,草酸银也可不析滤,直接与有机胺络合,然后浸渍载体。本发明的浸渍过程中使用的银化合物的量应足以使最后制备的催化剂中含银1~30%重量,优选5~25%重量,以催化剂总重量计。In the preparation of the silver catalyst of the present invention, firstly, the aqueous solution of silver nitrate is reacted with ammonium oxalate or oxalic acid aqueous solution, and the silver oxalate precipitate is precipitated. Add additives to the aqueous solution of amines such as pyridine, butylamine, ethylenediamine, 1,3-propylenediamine, ethanolamine or their mixtures to form an impregnation solution. Then use the obtained impregnating solution to impregnate the above-mentioned alumina carrier for 30 minutes under the condition that the vacuum degree is less than 10mmHg, drain it, and place it in an air stream or a nitrogen-oxygen mixture with an oxygen content of not more than 21% (such as 8.0% oxygen) at 180 ~ The temperature range of 700°C, preferably 200-500°C, is maintained for 1 minute to 120 minutes, preferably 2 minutes to 60 minutes, for thermal decomposition. Silver oxide can also be used instead of silver nitrate, and silver oxalate can also be directly complexed with organic amine without diafiltration, and then impregnated with the carrier. The amount of silver compound used in the impregnation process of the present invention should be sufficient to make the final prepared catalyst contain 1-30% by weight of silver, preferably 5-25% by weight, based on the total weight of the catalyst.
本发明中的碱金属助剂可以是锂、钠、钾、铷或铯的化合物或其任意两种的组合化合物,最终催化剂中碱金属的含量为5~2000ppm,优选10~1500ppm。碱金属助剂可在浸渍银之前、同时或之后施加到载体上,也可以在银化合物被还原以后浸渍在载体上。The alkali metal additive in the present invention can be a compound of lithium, sodium, potassium, rubidium or cesium or a combination of any two thereof, and the content of the alkali metal in the final catalyst is 5-2000ppm, preferably 10-1500ppm. The alkali metal promoter can be applied to the support before, simultaneously with or after impregnating the silver, and can also be impregnated on the support after the silver compound has been reduced.
本发明中的碱土金属助剂可以是镁、钙、锶或钡的化合物,如氧化物、草酸盐、硫酸盐、醋酸盐或硝酸盐,或其混合物,优选钡或锶的化合物。最终催化剂中碱土金属的总含量为5ppm~22000ppm,优选10ppm~15000ppm。碱土金属助剂可在浸渍银之前、同时或之后施加到载体上,也可以在银化合物被还原以后浸渍在载体上。The alkaline earth metal additive in the present invention can be a compound of magnesium, calcium, strontium or barium, such as oxide, oxalate, sulfate, acetate or nitrate, or a mixture thereof, preferably a compound of barium or strontium. The total content of alkaline earth metals in the final catalyst is 5 ppm to 22000 ppm, preferably 10 ppm to 15000 ppm. The alkaline earth metal additives can be applied to the support before, simultaneously with or after impregnating the silver, and can also be impregnated on the support after the silver compound has been reduced.
除了上面提到的碱金属助剂和碱土金属助剂以外,还可以加入其他助剂如铼化合物及其共助剂,如高铼酸铵及其共助剂铬、钼、钨、硼等,以进一步改进所得银催化剂的活性、选择性以及活性和选择性的稳定性。这些其他助剂可以在浸渍银之前、同时或之后施加到载体上,也可以在银化合物被还原以后浸渍在载体上。In addition to the above-mentioned alkali metal additives and alkaline earth metal additives, other additives such as rhenium compounds and their co-auxiliaries, such as ammonium perrhenate and its co-auxiliaries chromium, molybdenum, tungsten, boron, etc., can be added to further The activity, selectivity, and stability of activity and selectivity of the resulting silver catalyst are improved. These other auxiliaries can be applied to the support before, simultaneously with, or after impregnating the silver, or after the silver compound has been reduced.
催化剂性能的测定Determination of Catalyst Performance
本发明的各种银催化剂用实验室反应器(以下简“微反”)评价装置测试其初始性能和稳定性。微反评价装置使用的反应器是内径4mm的不锈钢管,反应器置于加热套中。催化剂的装填体积为1ml,下部有惰性填料,使催化剂床层位于加热套的恒温区。Various silver catalysts of the present invention are tested for their initial performance and stability with a laboratory reactor (hereinafter referred to as "micro-reactor") evaluation device. The reactor used in the micro-reflection evaluation device is a stainless steel tube with an inner diameter of 4 mm, and the reactor is placed in a heating jacket. The packing volume of the catalyst is 1ml, and there is an inert filler at the lower part, so that the catalyst bed is located in the constant temperature zone of the heating mantle.
初活性、选择性的测定Determination of initial activity and selectivity
本发明使用的活性和选择性的测定条件如下:The assay conditions of activity and selectivity used in the present invention are as follows:
反应气体组成(mol%)Reaction gas composition (mol%)
乙烯(C2H4) 28.0±1.0Ethylene (C 2 H 4 ) 28.0±1.0
氧(O2) 7.4±0.2Oxygen (O 2 ) 7.4±0.2
二氧化碳(CO2) <8.0Carbon dioxide (CO 2 ) <8.0
致稳气(N2) 余量Stable gas (N 2 ) margin
抑制剂二氯乙烷 0.1ppm~2.0ppmInhibitor Dichloroethane 0.1ppm~2.0ppm
反应压力 2.1MPaReaction pressure 2.1MPa
空速 7000/hAirspeed 7000/h
反应器出EO浓度 1.35%EO concentration out of the reactor 1.35%
时空产率 185gEO/mlCat./hSpace-time yield 185gEO/mlCat./h
当稳定达到上述反应条件后连续测定反应器入、出口气体组成。测定结果进行体积收缩校正后按以下公式计算选择性:When the above reaction conditions are reached stably, the gas composition at the inlet and outlet of the reactor is continuously measured. After the volume shrinkage correction of the measurement results, the selectivity is calculated according to the following formula:
其中ΔEO是出口气与进口气环氧乙烷浓度差,取10组以上试验数据的平均数作为当天的试验结果。Among them, ΔEO is the difference between the ethylene oxide concentration of the outlet gas and the inlet gas, and the average of more than 10 sets of test data is taken as the test result of the day.
本发明和现有技术相比有如下优点:按照本发明制造的多孔氧化铝载体不受造孔剂质量的影响,制成银催化剂的性能稳定,且具有较高的活性,特别适用于乙烯氧化生产环氧乙烷的反应。Compared with the prior art, the present invention has the following advantages: the porous alumina carrier manufactured according to the present invention is not affected by the quality of the pore-forming agent, and the performance of the silver catalyst made from it is stable and has high activity, and is especially suitable for ethylene oxidation The reaction to produce ethylene oxide.
实施例 Example
本发明下面结合实施例作进一步说明,但本发明的范围并不局限于这些实施例。The present invention will be further described below in conjunction with examples, but the scope of the present invention is not limited to these examples.
载体比较例1和2的制备Preparation of Carrier Comparative Examples 1 and 2
将50~500目的三水α-Al2O3312g,大于200目的假一水Al2O392g,石油焦分别为0和81g,NH4F 7g和Mg(NO3)28.5g放入混料器中混合均匀,转入捏合机中,加入稀硝酸(硝酸∶水=1∶3,重量比)0.12升,捏合成可挤出成型的膏状物。挤出成型为外径8.0mm、长6.0mm、内径1.0mm的五孔柱状物,在80~120℃下烘干2小时以上,使游离含水量降低到10%以下。Put 50-500 mesh α-Al 2 O 3 312g, fake monohydrate Al 2 O 3 92g larger than 200 mesh, petroleum coke 0 and 81g, NH 4 F 7g and Mg(NO 3 ) 2 8.5g into Mix evenly in a mixer, transfer to a kneader, add 0.12 liters of dilute nitric acid (nitric acid: water=1:3, weight ratio), and knead into a paste that can be extruded. Extrude into a five-hole column with an outer diameter of 8.0mm, a length of 6.0mm, and an inner diameter of 1.0mm, and dry it at 80-120°C for more than 2 hours to reduce the free water content to below 10%.
载体实施例1-3的制备The preparation of carrier embodiment 1-3
将50~500目的三水α-Al2O3312g,大于200目的假一水Al2O392g,石油焦分别为5、11和21g,NH4F 7g和Mg(NO3)28.5g放入混料器中混合均匀,转入捏合机中,加入稀硝酸(硝酸∶水=1∶3,重量比)0.12升,捏合成可挤出成型的膏状物。挤出成型为外径8.0mm、长6.0mm、内径1.0mm的五孔柱状物,在80~120℃下烘干2小时以上,使游离含水量降低到10%以下。50-500 mesh α-Al 2 O 3 312g, fake monohydrate Al 2 O 3 92g larger than 200 mesh, petroleum coke 5, 11 and 21g, NH 4 F 7g and Mg(NO 3 ) 2 8.5g Put it into a mixer and mix evenly, transfer it to a kneader, add 0.12 liters of dilute nitric acid (nitric acid: water=1:3, weight ratio), and knead it into a paste that can be extruded. Extrude into a five-hole column with an outer diameter of 8.0mm, a length of 6.0mm, and an inner diameter of 1.0mm, and dry it at 80-120°C for more than 2 hours to reduce the free water content to below 10%.
载体比较例3的制备Preparation of Carrier Comparative Example 3
将50~500目的三水α-Al2O3212g,大于200目的假一水Al2O3192g,石油焦81g,4g研细的硫酸钡,NH4F 7g和Mg(NO3)28.5g放入混料器中混合均匀,转入捏合机中,加入稀硝酸(硝酸∶水=1∶3,重量比)0.12升,捏合成可挤出成型的膏状物。挤出成型为外径8.0mm、长6.0mm、内径1.0mm的五孔柱状物,在80~120℃下烘干2小时以上,使游离含水量降低到10%以下。212g of α-Al 2 O 3 trihydrate of 50-500 mesh, 192g of false monohydrate Al 2 O 3 larger than 200 mesh, 81g of petroleum coke, 4g of finely ground barium sulfate, 7g of NH 4 F and 8.5 g of Mg(NO 3 ) 2 g is put into a mixer and mixed evenly, then transferred to a kneader, and 0.12 liters of dilute nitric acid (nitric acid: water=1:3, weight ratio) was added, and kneaded into a paste that could be extruded. Extrude into a five-hole column with an outer diameter of 8.0mm, a length of 6.0mm, and an inner diameter of 1.0mm, and dry it at 80-120°C for more than 2 hours to reduce the free water content to below 10%.
载体实施例4的制备Preparation of carrier embodiment 4
与比较例3不同的是在配料中石油焦的加入量为21g,然后混合、捏合、挤出、烘干,使游离含水量降低到10%以下。The difference from Comparative Example 3 is that the amount of petroleum coke added in the batching is 21g, and then mixed, kneaded, extruded, and dried to reduce the free water content to below 10%.
将上述九种五孔柱状物放入钟罩窑中,经30小时左右从室温升高到1350℃~1550℃之间,恒温2小时,得到白色α-Al2O3载体样品。Put the above nine five-hole columns into a bell kiln, raise the temperature from room temperature to 1350°C to 1550°C in about 30 hours, and keep the temperature constant for 2 hours to obtain a white α-Al 2 O 3 carrier sample.
将测定的载体性能数据列于表1。The measured carrier performance data are listed in Table 1.
表1比较例1和实施例1~5的物性数据The physical property data of table 1 comparative example 1 and embodiment 1~5
催化剂比较例1~3和实施例1~4的制备The preparation of catalyst comparative example 1~3 and embodiment 1~4
取700g硝酸银溶于750ml去离子水中。取325g草酸铵溶于250ml 50℃的去离子水中。在剧烈搅拌下混合两种溶液,生成白色草酸银沉淀。老化30分钟以上,过滤,用去离子水洗涤沉淀至无硝酸根离子。滤饼含银约60%,含水约15%。Take 700g of silver nitrate and dissolve it in 750ml of deionized water. Take 325g of ammonium oxalate and dissolve it in 250ml of deionized water at 50°C. The two solutions were mixed under vigorous stirring, resulting in a white precipitate of silver oxalate. Aging for more than 30 minutes, filtering, and washing the precipitate with deionized water until there is no nitrate ion. The filter cake contains about 60% silver and about 15% water.
在带搅拌的玻璃烧瓶中加300g乙二胺,110g乙醇胺,375g去离子水。搅拌下把制得的草酸银膏状物慢慢加入混合液中,温度保持在40℃以下,使草酸银全部溶解,草酸银的加入量使制得的浸渍液含银22%(重量)。加2.2g硫酸铯、1.4g醋酸锶,再加去离子水使溶液总质量达到2000g,制成溶液待用。Add 300 g of ethylenediamine, 110 g of ethanolamine, and 375 g of deionized water in a stirred glass flask. Slowly add the prepared silver oxalate paste into the mixed solution under stirring, keep the temperature below 40° C. to completely dissolve the silver oxalate. The amount of silver oxalate added makes the prepared dipping solution silver-containing 22% (weight). Add 2.2 g of cesium sulfate, 1.4 g of strontium acetate, and deionized water to make the total mass of the solution reach 2000 g, and prepare a solution for use.
取100g载体比较例1~3和实施例1~4制备的载体样品放入能抽真空的容器中。抽真空至10mmHg以上,放入以上浸渍液,浸没载体,保持30分钟。沥滤去多余的溶液。浸渍后的载体在450℃的空气流中加热5分钟,冷却,即制成环氧乙烷银催化剂。Take 100 g of the carrier samples prepared in Comparative Examples 1-3 and Examples 1-4 and put them into a vacuumable container. Vacuum to above 10mmHg, put in the above impregnation solution, immerse the carrier, and keep it for 30 minutes. Drain off excess solution. The impregnated support was heated in the air flow at 450°C for 5 minutes, and then cooled to make an ethylene oxide silver catalyst.
对制成的催化剂的银和助剂含量进行分析,其中含量以金属计;使用微型反应器评价装置在前述工艺条件下测定催化剂样品的活性和选择性,试验结果列于表2。The silver and additive content of the prepared catalyst were analyzed, wherein the content was calculated as metal; the activity and selectivity of the catalyst sample were measured under the aforementioned process conditions using a microreactor evaluation device, and the test results are listed in Table 2.
表2催化剂制备比较例1~3和实施例1~4的样品的试验结果The test result of the sample of table 2 catalyst preparation comparative example 1~3 and embodiment 1~4
催化剂比较例4和实施例5的制备The preparation of catalyst comparative example 4 and embodiment 5
在带搅拌的玻璃烧瓶中加300g乙二胺,110g乙醇胺,375g去离子水。搅拌下把如催化剂比较例1~3和实施例1~4制得的草酸银膏状物慢慢加入混合液中,温度保持在40℃以下,使草酸银全部溶解,草酸银的加入量使制得的浸渍液含银22%(重量)。加2.2g硫酸铯、2.6g醋酸钡、0.3g硫酸锂,再加去离子水使溶液总质量达到2000g,制成溶液待用。Add 300 g of ethylenediamine, 110 g of ethanolamine, and 375 g of deionized water in a stirred glass flask. Slowly add the silver oxalate paste prepared in Catalyst Comparative Examples 1 to 3 and Examples 1 to 4 under stirring, and keep the temperature below 40°C to completely dissolve the silver oxalate. The amount of silver oxalate added is The obtained dipping solution contained 22% silver by weight. Add 2.2g of cesium sulfate, 2.6g of barium acetate, 0.3g of lithium sulfate, and deionized water to make the total mass of the solution reach 2000g, and prepare a solution for use.
取100g载体比较例2和实施例3制备的载体样品放入能抽真空的容器中。抽真空至10mmHg以上,放入以上浸渍液,浸没载体,保持30分钟。沥滤去多余的溶液。浸渍后的载体在350℃的空气流中加热10分钟,冷却,即制成环氧乙烷银催化剂。Take 100 g of carrier samples prepared in carrier comparative example 2 and embodiment 3 and put them into a vacuumable container. Vacuum to above 10mmHg, put in the above immersion solution, immerse the carrier, and keep it for 30 minutes. Drain off excess solution. The impregnated carrier was heated in an air flow at 350°C for 10 minutes, and then cooled to make an ethylene oxide silver catalyst.
对制成的催化剂的银和助剂含量进行分析,其中含量以金属计;使用微型反应器评价装置在前述工艺条件下测定催化剂样品的活性和选择性,试验结果列于表3。The silver and additive content of the prepared catalyst were analyzed, wherein the content was calculated as metal; the activity and selectivity of the catalyst sample were measured under the aforementioned process conditions using a microreactor evaluation device, and the test results are listed in Table 3.
表3催化剂制备比较例4和实施例5的样品的试验结果The test result of the sample of table 3 catalyst preparation comparative example 4 and embodiment 5
Claims (27)
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| CN200610002957A CN100577289C (en) | 2006-01-28 | 2006-01-28 | Carrier of silver catalyst for ethylene oxide production, its preparation method and application |
| KR1020087020995A KR20080096678A (en) | 2006-01-28 | 2007-01-29 | Carrier for olefin oxidation catalyst, preparation method and application thereof |
| PCT/CN2007/000324 WO2007085206A1 (en) | 2006-01-28 | 2007-01-29 | A carrier for olefin oxidation catalyst, preparation method and application thereof |
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| CN102397795B (en) * | 2010-09-13 | 2014-03-19 | 中国石油化工股份有限公司 | Silver catalyst carrier for ethylene oxide production, preparation method, silver catalyst prepared by silver catalyst carrier, and application thereof |
| CN102441435B (en) * | 2010-09-30 | 2014-01-01 | 中国石油化工股份有限公司 | Method for preparing alumina carrier for silver catalyst, carrier prepared by using method and application thereof |
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| CN101007287A (en) | 2007-08-01 |
| KR20080096678A (en) | 2008-10-31 |
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