CN100405033C - Strain Gauge Multi-Component Force Sensor - Google Patents
Strain Gauge Multi-Component Force Sensor Download PDFInfo
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- CN100405033C CN100405033C CNB2005100572336A CN200510057233A CN100405033C CN 100405033 C CN100405033 C CN 100405033C CN B2005100572336 A CNB2005100572336 A CN B2005100572336A CN 200510057233 A CN200510057233 A CN 200510057233A CN 100405033 C CN100405033 C CN 100405033C
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- 238000010276 construction Methods 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 11
- 238000001125 extrusion Methods 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 24
- 238000000034 method Methods 0.000 description 6
- 238000012795 verification Methods 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000806 elastomer Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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Abstract
本发明公开了一种应变式多分量力传感器,在圆环形外壳内连接一个至少有三个分量部的弹性体,弹性体各分量部的上端面均设有一个受力点,受力点下方对称地设有四个使弹性体壁厚减小的横向孔,每一侧的两个孔水平并列,对称的孔之间的弹性体壁两面的圆心处各贴有一个电阻应变片,每一分量部的电阻应变片通过导线连接组成一个测量电桥,弹性体各分量部均设有使分量部形成简支梁结构的条形通孔,条形通孔位于两个水平并列的孔的下方。本发明结构简单,能对多个受力点同时测量,而且测量准确,性能可靠,并且也可用于对冲压力、挤压力等分布力、多点力的测量。
The invention discloses a strain type multi-component force sensor, in which an elastic body with at least three component parts is connected in a ring-shaped shell, and each component part of the elastic body is provided with a force point on the upper end surface, which is symmetrical below the force point There are four transverse holes to reduce the wall thickness of the elastic body. The two holes on each side are paralleled horizontally. A resistance strain gauge is pasted on the center of the two sides of the elastic body wall between the symmetrical holes. Each component The resistance strain gauges in the first part are connected by wires to form a measuring bridge. Each component part of the elastic body is provided with a strip-shaped through hole that makes the component part form a simply supported beam structure. The strip-shaped through-hole is located below the two horizontal parallel holes. The invention has a simple structure, can measure multiple stress points simultaneously, and has accurate measurement and reliable performance, and can also be used for measuring distributed forces such as hedging pressure and extrusion force, and multi-point forces.
Description
技术领域 technical field
本发明涉及一种力传感器,特别涉及一种用于多力点同时测量的应变式多分量力传感器。The invention relates to a force sensor, in particular to a strain type multi-component force sensor for simultaneous measurement of multiple force points.
背景技术 Background technique
目前对黑色金属、有色金属或非金属制品进行强度测量试验,比较先进的是运用杯突试验机以相应的恒定力,将试样夹紧在压模与垫模之间,并用规定的球形状冲头向试样施加横向冲压力,将试样压入压模内,直至试样出现穿透裂缝为止,此时冲头压入试样的深度即为试样的杯突示值。而影响杯突试验结果的因素主要有试样夹紧力、冲压试验力、冲头位移测深机构以及冲头、压模和垫模的相对位置误差。特别是试样夹紧力,要求四周受力均匀,目前普遍反映杯突试验的试样裂缝出现在压模周边某处,这是夹紧力不均匀而引起,但用于多点静态力同时准确测量的装置目前尚属空白,因此夹紧力的校准也一直无相应的手段解决。我国现行的JJG583-1988杯突试验机检定规程,其检定方法采用间接检定方法,也仅仅是依靠单点的力传感器来间接地获取数据,由于检定的部位与使用状态不一致,无法确定其计量特性,因此导致此检定规程的检测方法无法施行。At present, the strength measurement test of ferrous metal, non-ferrous metal or non-metal products is more advanced by using a cupping testing machine to clamp the sample between the die and the pad die with a corresponding constant force, and use the specified spherical shape The punch applies a transverse punching force to the sample, and the sample is pressed into the die until the sample penetrates cracks. At this time, the depth of the punch pressed into the sample is the cupping value of the sample. The factors that affect the results of the cupping test mainly include the clamping force of the sample, the stamping test force, the depth measurement mechanism of the punch displacement, and the relative position error of the punch, die and pad die. In particular, the clamping force of the sample requires uniform force around it. At present, it is generally reflected that the cracks of the sample in the cupping test appear somewhere around the die, which is caused by uneven clamping force, but it is used for multi-point static force at the same time. The device for accurate measurement is still blank at present, so the calibration of the clamping force has not been solved by corresponding means. In my country's current JJG583-1988 cupping testing machine verification regulations, the verification method adopts the indirect verification method, and only relies on a single-point force sensor to obtain data indirectly. Since the verification part is inconsistent with the use state, its measurement characteristics cannot be determined. , so the detection method of this verification procedure cannot be implemented.
发明内容 Contents of the invention
本发明的目的是针对现有的杯突试验机的夹紧力的校准一直无相应的装置和手段,提供一种应变式多分量力传感器,它能同时通过多个受力点测量杯突试验机的夹紧力,解决杯突试验机的夹紧力的校准问题,并且填补了多点静态力同时准确测量的空白。The purpose of the present invention is to provide a strain type multi-component force sensor, which can measure the cupping testing machine through multiple stress points at the same time, aiming at the lack of corresponding devices and means for the calibration of the clamping force of the existing cupping testing machine. The clamping force solves the calibration problem of the clamping force of the cupping testing machine, and fills the blank of simultaneous accurate measurement of multi-point static force.
本发明的目的是这样实现的:所述圆环形外壳与设于圆环形外壳内的弹性体的底座连接,弹性体至少有三个分量部,弹性体各分量部的上端面均设有一个凸起的受力点,受力点下方对称地设有四个横向孔,每一侧的两个孔水平并列,对称的孔之间的弹性体壁两面的圆心处各贴有一个电阻应变片,每一分量部的电阻应变片通过导线连接组成一个测量电桥,弹性体各分量部均设有使分量部形成简支梁结构的条形通孔,条形通孔位于两个水平并列的孔的下方。The object of the present invention is achieved in that the annular shell is connected to the base of the elastic body located in the annular shell, the elastic body has at least three component parts, and each component part of the elastic body is provided with a There are four horizontal holes symmetrically arranged under the raised force point, two holes on each side are paralleled horizontally, and a resistance strain gauge is pasted on the center of the two sides of the elastic body wall between the symmetrical holes The resistance strain gauges of each component part are connected by wires to form a measuring bridge. Each component part of the elastic body is provided with a strip-shaped through hole that makes the component part form a simply supported beam structure. The strip-shaped through-hole is located in two horizontally parallel below the hole.
所述弹性体与底座为整体结构。The elastic body and the base are integral structures.
所述弹性体的各分量部之间有用于隔离各分量的间隙,该间隙贯穿底座形成穿孔。There is a gap between each component part of the elastic body for isolating each component, and the gap penetrates through the base to form a perforation.
所述弹性体的分量部等分360°圆。The components of the elastomer are equally divided into 360° circles.
所述弹性体的各分量部的长度相等。Each component part of the elastic body has the same length.
所述弹性体的底座下端有用于定位的圆形台阶。The lower end of the base of the elastic body has a circular step for positioning.
所述各分量部的上端面设置的受力点至弹性体中心的距离相等,受力点对应于对称的四个孔之间。The distances from the stress points on the upper end surfaces of the component parts to the center of the elastic body are equal, and the stress points correspond to the four symmetrical holes.
所述对称的孔之间的弹性体壁在圆周均布有四个通孔。The elastomer wall between the symmetrical holes has four through holes evenly distributed on the circumference.
由于采用了上述方案,所述圆环形外壳与设于圆环形外壳内的弹性体的底座连接,弹性体至少有三个分量部,弹性体的分量部等分360°圆,各分量部的长度相等。弹性体各分量部的上端面均设有一个凸起的受力点,受力点下方对称地设有四个使弹性体上设置电阻应变片处壁厚减小的横向孔,每一侧的两个孔水平并列,对称的孔之间的弹性体壁两面的圆心处各设一个电阻应变片,每一分量部的四个电阻应变片通过导线连接组成一个测量电桥。使本传感器在测量杯突试验机的夹紧力时,杯突试验机的夹紧力通过压膜和垫模着力于弹性体各分量部上的凸起的受力点,通过各受力点作用于所对应的分量部弹性体,并通过由四个电阻应变片组成的测量电桥同时从各个分量部测得所受力的数据,为校准杯突试验机的夹紧力提供准确数值及受力点的方位。尤其是在弹性体各分量部设置的凸起的受力点下方,通过对称地设置四个横向的孔,以及对称的孔之间的弹性体壁在圆周均布有四个通孔,减小弹性体的线性误差和提高弹性体在压力作用下的应变反应的灵敏度。Due to the adoption of the above scheme, the annular shell is connected to the base of the elastic body located in the annular shell, the elastic body has at least three component parts, the component parts of the elastic body are equally divided into 360 ° circles, and the parts of each component part equal in length. The upper end surface of each component part of the elastic body is provided with a raised force point, and four transverse holes are symmetrically arranged below the force point to reduce the wall thickness of the elastic body where the resistance strain gauge is installed. The two holes are paralleled horizontally, and a resistance strain gauge is arranged at the center of the two sides of the elastic body wall between the symmetrical holes, and the four resistance strain gauges of each component part are connected by wires to form a measuring bridge. When the sensor measures the clamping force of the cupping testing machine, the clamping force of the cupping testing machine will focus on the raised force points on each component part of the elastic body through the pressure film and the pad die, and pass through each force point Act on the corresponding elastic body of the component part, and measure the force data from each component part through the measuring bridge composed of four resistance strain gauges at the same time, provide accurate value and accuracy for calibrating the clamping force of the cupping test machine The orientation of the force point. Especially below the protruding stress points provided at each component part of the elastic body, four transverse holes are arranged symmetrically, and the elastic body wall between the symmetrical holes has four through holes evenly distributed on the circumference, reducing the Linearity error of elastomers and increasing the sensitivity of the strain response of elastomers under pressure.
所述弹性体的各分量部之间有用于隔离各分量的间隙,使测量时各分量之间不相互影响,确保从每个分量测得准确的数值。There are gaps between the component parts of the elastic body for isolating the components, so that the components do not affect each other during measurement, ensuring accurate values measured from each component.
所述弹性体各分量部均设有使分量部形成简支梁结构的条形通孔,各分量部形成简支梁结构,便于变形放大计算。Each component part of the elastic body is provided with a strip-shaped through hole so that the component part forms a simply supported beam structure, and each component part forms a simply supported beam structure, which is convenient for deformation amplification calculation.
所述的弹性体的底座下端有用于定位的圆形台阶,该底座与套在杯突试验机的垫模上的用于定位的环形套滑动配合,使本多分量力传感器旋转相应的角度进行再次测量时,其同轴度不变。The lower end of the base of the elastic body has a circular step for positioning, and the base is slidably matched with the annular sleeve for positioning on the pad mold of the cupping testing machine, so that the multi-component force sensor can be rotated at a corresponding angle for re-positioning. When measuring, its coaxiality does not change.
所述的弹性体以及其下端的底座为一体加工的整体结构,使弹性体受压时只存在受压部位弹性变形,弹性体不产生相对运动,使测量的准确度和可靠性得到保证。The elastic body and the base at its lower end are integrally processed, so that when the elastic body is compressed, only the compressed part elastically deforms, and the elastic body does not produce relative motion, so that the accuracy and reliability of the measurement are guaranteed.
本发明结构简单,能对多个受力点同时测量,而且测量准确,性能可靠,并且也可用于对冲压力、挤压力等分布力、多点力的测量。The invention has a simple structure, can measure multiple stress points simultaneously, and has accurate measurement and reliable performance, and can also be used for measuring distributed forces such as hedging pressure and extrusion force, and multi-point forces.
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
附图说明 Description of drawings
图1为本发明的一种实施例的结构简图;Fig. 1 is the structural diagram of a kind of embodiment of the present invention;
图2为图1的A-A向视图;Fig. 2 is the A-A direction view of Fig. 1;
图3为本发明的另一种实施例的结构简图;Fig. 3 is the structural diagram of another kind of embodiment of the present invention;
图4为本发明测试杯突试验机时的位置图。Fig. 4 is a position diagram of the present invention when testing the cupping testing machine.
具体实施方式 Detailed ways
参见图1、图2,在圆环形外壳2内设置一个有四个分量部的弹性体11,弹性体11的圆形底座3通过螺栓9紧固连接在圆环形外壳2上。所述弹性体11的四个分量部等分360°圆,各分量部的长度相等,弹性体11的四个分量部之间有用于隔离各分量的间隙7,该间隙7贯穿底座3形成穿孔。所述弹性体11的圆形底座3下端有用于定位的圆形台阶,该底座3与弹性体11为一体加工成型的整体结构。所述弹性体11的各分量部的上端面均设有一个凸起的受力点1,该受力点1中心位于各分量部的纵对称平面。受力点1下方对称地设有四个横向孔5,每一侧的两个孔水平并列。各分量部的受力点1至弹性体11中心的距离相等,受力点1对应于对称的四个孔5之间。对称的孔5之间的弹性体壁厚1mm,该弹性体壁两面的圆心处各贴有一个电阻应变片6,每一分量部的四个电阻应变片6通过导线连接组成一个测量电桥。对称的孔5之间的弹性体壁圆周上均布有四个小通孔4、10,其中两个孔4位于直径坐标X轴上,两个孔10位于直径坐标Y轴上。弹性体11的各分量部均设有使该分量部形成简支梁结构的条形通孔8,条形通孔8位于两个水平并列的孔5的下方,条形通孔8的长度约大于所并列的两孔的外端之间的距离。由于杯突试验机上下压膜之间的距离十分有限,弹性体11的高度≤30mm最适合,而且弹性体的弹性变形也不能过大,以免改变被测机械的原工作状态。Referring to FIG. 1 and FIG. 2 , an elastic body 11 with four component parts is arranged in the
参见图3,本实施例与上述实施例比较,除弹性体11为三个分量部,三个分量部等分360°圆以外,其余的结构和连接方式均与上述实施例相同。Referring to Fig. 3, this embodiment is compared with the above-mentioned embodiment, except that the elastic body 11 has three component parts, and the three component parts are equally divided into 360° circles, and the rest of the structure and connection methods are the same as the above-mentioned embodiment.
本应变式多分量力传感器的弹性体11也可根据被测机械的需要设置更多的分量部。The elastic body 11 of the strain gauge multi-component force sensor can also be provided with more component parts according to the needs of the machine to be tested.
参见图4,用本应变式多分量力传感器测试杯突试验机的夹紧力时,将本应变式多分量力传感器放置在杯突试验机的压模12和垫模13之间,使弹性体11的底座3与套在垫模13上的用于定位的环形套14滑动配合。试验时,杯突试验机的压模12下降,压模12、垫模13之间的夹紧力通过弹性体11的各分量部的受力点1作用于所对应的分量部弹性体,并通过由四个电阻应变片组成的测量电桥同时从各个分量部测得所受力的数据,为校准杯突试验机的夹紧力提供准确数值及受力点的方位。升起压模12,用于定位的环形套14位置不变,将本应变式多分量力传感器旋转一定的角度,此时,各个受力点1的方位发生相应的变化,降下压模12再次施加同样的夹紧力,测量出该角度下的各个分量部所受力的数据。同理,按此方法依次测出不同角度下各个分量部所受的夹紧力,可得出杯突试验机的夹紧力的不均匀性(方位误差),以此为据,对杯突试验机的夹紧力进行校正。Referring to Fig. 4, when testing the clamping force of the cupping testing machine with the strain-type multi-component force sensor, the strain-type multi-component force sensor is placed between the die 12 and the cushion mold 13 of the cupping test machine, so that the elastic body 11 The base 3 is slidingly matched with the annular sleeve 14 used for positioning on the pad mold 13 . During the test, the die 12 of the cupping testing machine descends, and the clamping force between the die 12 and the pad die 13 acts on the corresponding component elastic body through the
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CN101858802B (en) * | 2010-05-25 | 2012-05-09 | 上海应用技术学院 | Snap ring-type force sensor |
CN103575435B (en) * | 2013-10-10 | 2015-08-19 | 南京神源生智能科技有限公司 | For the three-dimensional force sensor of automobile axle test macro |
CN106556488B (en) * | 2016-10-13 | 2022-07-19 | 同济大学 | A strain-type six-dimensional force sensor |
JP6776151B2 (en) * | 2017-02-24 | 2020-10-28 | 日本電産コパル電子株式会社 | A strain-causing body and a force sensor equipped with the strain-causing body |
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US4448083A (en) * | 1981-04-13 | 1984-05-15 | Yamato Scale Company, Ltd. | Device for measuring components of force and moment in plural directions |
JPH0772026A (en) * | 1993-05-22 | 1995-03-17 | Kyowa Electron Instr Co Ltd | Strain element structure and multi-axis force detection sensor using the strain element structure |
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