Surface types are used in the food and medical sectors.
Abstract
Biofilm structures are communities that emerge from microorganisms adhering to a surface and living in an extracellular polymer matrix (biofilm matrix). Biofilm formation is affected by various factors, such as strain type, the presence of other bacteria, extracellular polymeric substances, cell adhesion molecules, environmental conditions (such as temperature, pH, salt, relative humidity, oxygen availability, and nutrients), surface properties (such as carrier interface, hydrophobicity, wettability, and roughness), bacterial genome, hydrodynamic conditions, physicochemical properties, cell-to-cell signaling (quorum sensing), bacterial motility. Biofilm can form on the surfaces of devices used in the food and medical sectors (such as stainless steel, glass, and polyurethane) and cause device-related infections. This study presents the factors affecting biofilm formation and on which surfaces the biofilm structure is formed, especially in the food and medical sectors. Identifying the internal and external factors that influence the biofilm life cycle allows for the identification of current strategies for promoting the formation of beneficial biofilms and eliminating harmful biofilms.
Keywords
- adhesion
- bacteria
- biofilm
- biofilm-associated infections
- extracellular polymeric substances
- quorum sensing
- surface
1. Introduction
Biofilms are bacterial communities embedded in a matrix formed by the adherence of planktonic cells to a surface and the synthesis of extracellular polymeric substances (EPS) by these attached cells [1]. The biofilm structure forms the living space of 95% of bacteria [2]. EPS in the biofilm layer constitutes the biofilm matrix [3]. The EPS matrix involves primarily extracellular polysaccharides (exPs) and contains smaller amounts of other biopolymers, including extracellular proteins (exPr), extracellular DNA (eDNA), and extracellular lipids (exLp). The macromolecular content of EPS varies depending on the diversity of microorganism species and the growth conditions of the cell [1, 3, 4]. These different EPS matrix components come together and interact. The EPS matrix is affected by various intrinsic (strain type, genotype, etc.) and extrinsic factors (surface properties, environmental conditions, fluctuations in nutrients, physicochemicals, etc.) [5, 6]. These internal and external factors combine to produce a dynamic and heterogeneous microenvironment [5]. Moreover, microbial adhesion to surfaces is a complex process involving physicochemical, exPs, and exPr factors [7]. This inherent complexity can make the isolation and characterization of matrix components difficult [5].
Planktonic cells can attach to a surface. In this initial phase, the attachment is easily reversed but becomes strong and irreversible. Cell growth and division form a biofilm layer found everywhere life can exist [8]. Biofilm formation occurs naturally due to the balance between various chemical, physical, and biological processes [9]. Bacteria can be planktonic (free-living), but in most natural ecosystems, they prefer to grow as biofilms (sessile) at interfaces. This may be due to the nutrient concentration of the interface or adaptation to harsh conditions [8]. Biofilms in natural environments often maintain homeostasis under fluctuating and harsh environmental conditions [10]. Furthermore, biofilm formation is a survival mechanism for microorganisms and an adaptation strategy to adverse environmental conditions [6]. In addition, the EPS matrix plays an important role in bacterial physiology and ecology. These properties include structural protection, cellular interaction, nutrient utilization, horizontal gene transfer, and adaptation of bacterial populations to the environment. The matrix content varies depending on the bacterial species and the interface where the biofilm is formed. Cell migration to this interface can occur by passive mechanisms or by internal interactions of planktonic bacteria [1]. Biofilm-forming bacteria have advantages such as a greater abundance of nutrient molecules, protection from antibiotics, disinfectants, and dynamic environments, synergistic growth and survival in nutrient-deficient conditions, modification of their metabolic activities, stabilization of enzymes, promotion of ion exchange and a protective barrier formed by the EPS matrix they generate [11, 12].
Some biofilms contain only a single species, while others contain many species [13]. However, biofilms formed by multiple bacterial species are more common in the natural environment due to their ecological advantage. Mixed-species biofilms are generally more resistant to antibiofilm agents than monospecies biofilms [6]. In mixed-species biofilms, each type of component may produce different polymers. The physicochemical properties of such a biofilm matrix may differ significantly from those of purified components. Additionally, EPS components from two or more species may interact synergistically, increasing bacterial adhesion [5]. Production of EPS, such as surface-associated polysaccharides and proteins, may give a microorganism a competitive advantage in a mixed microbial community [9]. Moreover, dual-species biofilms can gain unique properties compared to their respective monoculture colonies [14]. The function and chemical compound of exPs may vary depending on the bacterial species or strain [1].
Microbial contamination on different surfaces can adversely affect human health and the environment. It can lead to significant problems in various technologies, such as food, medical, and service sectors [15, 16]. Contamination can occur at any stage of food processing industries, such as through contact of contaminated food with surfaces or food equipment. In addition, contaminants can contaminate surfaces and devices such as surgical instruments, ventricular-assisted devices, vascular catheters, urinary tracheal intubation, catheters, respiratory systems, endoscopes, orthopedic implants, pacemakers, mechanical heart valves, and needles. These contaminants can cause both food-related and healthcare-associated infections [17, 18, 19]. Understanding the relationship between surface conditions and microbial adhesion enables the improvement of new strategies to prevent bacteria and spores from adhering [15].
To prevent contamination and offer solutions different from current strategies against infections, revealing the factors that microorganisms need to form biofilms is a substantial step. If the mechanisms of surface attachment between planktonic and biofilm life forms, specific to the microorganism species, can be comprehensively explained, then we will be one step closer to the discovery of effective, cheap, and environmentally friendly biofilm prevention agents. In this context, this study aims to reveal which factors affect a microorganism’s ability to form biofilms and discuss biofilms’ importance in the food and medical sectors.
2. Factors affecting biofilm formation
Biofilms are considered responsible for food spoilage, epidemics, and damage to food processing equipment. Therefore, it is necessary to be well-informed about all the factors that affect the development or growth of bacteria (Figure 1), including the attachment surface, environmental conditions, associated bacterial cells, and electrostatic charging of the surfaces [28]. Bacterial extracellular surface components and environmental signals are vital for autoaggregation and biofilm formation. Due to their strategic location on the cell surface, outer membrane proteins, lipopolysaccharides, and proteinaceous structures such as pili and fimbriae are known to influence bacterial adhesion and autoaggregation phenotype [1, 29].

Figure 1.
Factors affecting biofilm formation [1, 5, 9, 19, 20, 21, 22, 23, 24, 25, 26, 27].
Microorganisms usually adhere fast to surfaces in which they come into contact [11]. In the biofilm life cycle, initial attachment occurs rapidly
Depending on the type of interaction, the attachment to the surface may be transient or permanent. Under environmental conditions, bacterial cells may become irreversibly attached to the surface
Microorganisms can communicate with each other. Cell communication is usually achieved by diverse chemical signaling molecules (autoinducers) produced and released by bacteria. In this process, called Quorum sensing (QS), bacteria communicate with each other
Bacteria that form biofilms compete for nutrients and habitat. This competition can result in the production of toxins that aim to inhibit or kill neighboring cells. Additionally, bacteria can adapt to nutrient depletion and other environmental stresses by regulating their metabolism, gene expression, and protein synthesis, often resulting in reduced cell division rates and metabolic activity. Differential growth rates and gene transcription among biofilms result in distinct phenotypes that determine their characteristics [40]. Monospecies biofilm communities often consist of phenotypically distinct subpopulations. The differentiation of biofilm cells may depend on the environmental conditions surrounding the cells. Different concentrations of oxygen, nutrients, ions, and chemicals create various microhabitats that provide favorable conditions for bacterial colonization [10]. Furthermore, biofilm formation is a multifactorial process that involves the properties of the bacterial cell and the biological, chemical, and physical properties of the biomaterials relative to their surface. The microbial adhesion factors are not yet fully understood [41]. However, it is known that environmental factors such as temperature and pH affect biofilm formation and can facilitate bacterial adhesion. Environmental factors regulate biofilm formation in several pathways. Mature biofilms adapt to environmental conditions to obtain the best nutrients for survival and reproduction [33]. Nutrient deficiencies or low nutrient conditions stress microorganisms and trigger biofilm formation. However, if nutrient levels are consistently low, biofilms cannot mature [13].
Biofilm formation is a bacterial stress response to environmental conditions. In one study, the effects of different temperatures, pH, salt, glucose, and lactose concentrations on the biofilm cells of
EPS comprises approximately 75–95% of the biofilm volume, with bacteria comprising 5–25% [45]. EPS secreted by individual cells provides advantages to microorganism communities, such as structural integrity and protection from environmental stress [40]. Moreover, the EPS matrix supports microbial growth and development [29]. EPS can vary across species and growth conditions and stimulates chemical communication, formation, and secretion between cells in the microbial community [35]. In addition, EPS can be a nutrient source and electron donor/acceptor for microorganisms. The network of hollow channels between cells enables the exchange of oxygen, nutrients, and wastes [29]. EPS, and in the negative case, it prevents surface colonization due to the toxic effect of some metal ion species such as Cr [3]. The quantity of EPS varies depending on the age of the biofilms, the type of microorganisms, and the environmental conditions [46]. Changes in environmental conditions may cause the phenotype to change from planktonic to biofilm form. Furthermore, environmental conditions can affect bacterial and surface properties. exPs production serves a role in biofilm protection against environmental stress factors [9]. When a bacterial cell attaches to a surface, a series of physiological changes begin and can lead to the overproduction of exPs. These exPs help cells attach to the colonized surface and facilitate the spatial organization of different species within a biofilm [5]. Biofilm formation depends on the chemical environment.
Biofilms are assemblages of surface-associated microbial cells [29]. Moreover, bacteria adhere to almost all natural and synthetic surfaces and are vital to survival (Table 1) [48]. Plastic-associated biofilms may have negative effects due to the accumulation of pathogens on the surface and the transfer of resistance genes such as antibiotics and metals [22]. Plastics, such as polycarbonate, polypropylene, polystyrene, polyamides, polyester, polyvinyl chloride, and polyethylene, are synthetic organic polymers, with 100 million tons produced annually worldwide and increasing daily production [29, 59]. In addition, stainless steels are commonly used in the food and beverage manufacturing and processing industries. Different surface properties can determine bacterial adhesion. A study evaluated the surface roughness of stainless steel by 3D polishing, brushing, grinding, and electropolishing. The results showed that the rate of adhering bacteria increased with increasing surface roughness. Bacteria adhere more to rougher surfaces because of increased interaction between the increased efficient surface area and the increased number of cracks, gaps, and spaces [15].
| Glass [17, 28] | Aluminum [43] |
| Stainless steel [17, 49, 50] | Polyurethane [51] |
| Ceramic [41, 51] | Polyvinyl chloride [34] |
| Rubber [17, 28, 43, 52] | Polystyrene [50] |
| Teflon [51] | Polypropylene [28, 43] |
| Wood [51] | Polycarbonate [43] |
| Glass [7, 44] | Polyurethane [20] |
| Stainless steel [53] | Polypropylene [54] |
| Titanium [55] | Polyethylene [56] |
| Acrylic [7] | Polyethylene terephthalate [56] |
| Silicone [20] | Polymethyl methacrylate [57] |
| Cellulose [58] | Polydimethylsiloxane [53] |
| Teflon [58] | Polytetrafluoroethylene [57] |
| Polyamide [54] | Poly2-hydroxyethyl methacrylate [58] |
Table 1.
Stainless steel can be an ideal surface for bacteria to adhere to; still, it is the material most commonly used to make containers, pipes, valves, and different types of equipment in the food processing industry [60] because stainless steel is significantly more biocleanable than glass. Additionally, biofilm-associated microorganisms growing on a stainless steel surface can be killed by lower disinfectant concentrations than those on polymer surfaces. On stainless steel surfaces, it is important to consider the quality and age of the steel, the surface roughness, and the cleaning conditions used [11].
Microbial hydrophobicity is the attractive energy between apolar or slightly polar cells immersed in an aqueous phase. In biological systems, hydrophobic interactions are generally the strongest noncovalent forces, often mediating surface adhesion [7]. Because most interface systems have multiple parameters, it is difficult to evaluate the results of most adhesion tests based solely on hydrophobicity [17]. While spreading, wetting, and adhesion are effective in the interaction of polymer surfaces with liquids (solid polymer-liquid interface), contact adhesion, hardness and scratching, friction, and wear are effective in the interaction with solids (solid polymer-solid interface). A reversible free energy change per unit area of the new interface occurs [32]. Surface-free energy correlates more with the binding force than the number of bacteria attached per unit of surface area [17].
Changes in hydrodynamic conditions can affect the structure of biofilm matrix cells. The shear rate affects the erosion rates of cells in the biofilm matrix [5]. Two mechanisms can lead to cell detachment from the biofilm: increased external shear forces or decreased internal strength [9]. The role of wettability is essential in the attachment of planktonic cells to the hydrophobic and hydrophilic biofilm carrier surface. Wettability can help overcome the electrostatic repulsion during the initial attachment between cells with different affinities (hydrophobicity-hydrophilicity) and the surface. In addition, the wettability of the biofilm colony is a result of multiple interactions with EPS, such as ionic protein, exPs, humic acid, uronic acid, eDNA, and cations. EPS contains both hydrophilic and hydrophobic components. As the biofilm matures, the role of EPS in determining the surface properties and microbial attachment-detachment interactions becomes more dominant. As a result, EPS changes the surface properties and improves cellular attachment. In addition, wettability can affect the initial biofilm attachment rate and the durability of established biofilms. In addition, roughness can increase the wettability of the surface. Rough surfaces are effective in the initial attachment and detachment of cells. Therefore, selecting the optimum roughness is important for balancing the biofilm formation and detachment rate [46]. The importance of fluid hydrodynamics for resistance to external shear forces in
3. Application areas
Biofilm is a significant concern in several applications, from biomedical implants and devices to food packaging and industrial equipment [61].
3.1 Food sector
In the food industry, sedimentation due to gravity, the dominant mechanism in storage or fermentation tanks, turbulence of the suspension liquid in large pipeline systems, and Brownian motion are factors that initially affect the attachment of microorganisms to a surface [11]. Biofilms have been found on equipment and tools in milk processing plants, including bends in pipes, gaskets, floors, and milk-handling devices [49].
Adequate nutrients on food and food processing surfaces create ideal conditions for microbial growth and attachment [62]. In the food industry, the binding surface properties (hydrophobicity, electrostatic charging, interface roughness, topography, etc.) affect the overall hygiene of the surface as they affect biofilm formation [28]. Microscope analysis has determined that smooth stainless steel surfaces can be damaged by mechanical cleaning and that bacteria and organic residues can adhere to small cracks and scratches formed on the surfaces [50]. Type 304 stainless steel is the most widely used food-contact material in the food industry because it is easy to clean and resistant to extreme corrosion at different processing temperatures [28].
Biofilms can form on processing environment surfaces and food, causing cross-contamination and post-process contamination. Thus, microbial colonization can be found on food surfaces, packaging material surfaces, milk storage tanks and heat exchange equipment [17].
3.2 Medial sector
Typical biologically important interfaces include the cell surface-synthetic biomaterial, EPS matrix-biomolecule, EPS matrix-cell, hydrated tissue-air (lung), and mineral-protein (bone) [58]. Biofilm may form on biological implants and drug-delivery devices [62, 65]. Biofilm formation after protein adsorption on biological implants reduces the effectiveness of the devices and may lead to harmful side effects such as thrombosis. Biofilm may form at the interface between bone and the implant surface. Moreover, infection around orthopedic implants and in chronic osteomyelitis is associated with developing bacterial biofilm, a barrier to antibiotics. One solution to this problem could be delivering antibacterial drugs by local carriers. The ideal vehicle should provide high local antibiotic concentrations above the minimal inhibitory concentrations for most common pathogens without causing systemic toxicity [65].
The biofilm cells that develop on carrier surfaces are more resistant than planktonic cells in terms of survival mechanisms [46]. In addition, biofilm-associated bacteria may exhibit different characteristics than planktonic cells, such as different physiology, immune system, and high antibiotic resistance, making biofilms a source of chronic and persistent infection [9]. It was observed that
The most common bacterial microorganisms that cause biofilm infections are
Biofilm is a substantial problem in the medical sector because it forms on medical implants within human tissue and causes many serious chronic infections. Due to their adapted biofilm phenotypes,
4. Conclusions
Identifying the regulatory mechanisms required for biofilm formation and characterizing the properties of biofilm matrix components are important for biofilm studies [14]. The exact result of some parameters, such as roughness and hydrophobicity, can vary greatly under different laboratory conditions. The lack of clear results may be due to the different methods and bacterial strains [28]. Despite these handicaps, developing methods to prevent biofilm growth and/or formation by harmful bacteria allows the detailed elucidation of the five-stage biofilm life cycle mechanism [2, 23].
The increased use of materials resistant to bacterial adhesion in the food industry can improve food safety [60]. In addition, strong hydrophobic and low-energy surfaces are preferred for biofilm control in industries due to their stability and lower interaction with living cells. Materials with surface energy between 20 and 30 mN/m are reported to be suitable antibiofilm materials [59]. One of the most promising strategies to prevent or delay biofilm formation in medical and industrial environments is to use antiadhesive coatings that release contact killers or biocidal substances. Since medical and industrial biofilms usually develop in areas with fluid movement, studying the environmental conditions during bacterial-surface interactions during initial adhesion is an important step [69]. Knowing the nature of polymers is important for applications such as organic coatings to prevent corrosion [59]. Moreover, different strategies to prevent biofilm include antibiofilm surface coatings as an environmentally friendly alternative. Nontoxic polydimethylsiloxane coatings can create self-cleaning surfaces [70].
Protein-resistant coatings can be used to inhibit bacterial attachment. These coatings can be designed to release biocidal agents (antibiotics, quaternary ammonium salts, silver, etc.) into the surrounding aqueous environment. However, alternative strategies, such as using polycations, enzymes, biocides, nanomaterials, and photoactive agents, should be developed for antibiotic- and silver-resistant pathogen strains. The most widely known photoactive material is titanium dioxide (TiO2), which has a self-cleaning effect. Different types of surfaces, such as glass and catheters, can be coated with TiO2 [61]. Antibiotic doses effective against planktonic forms
The EPS matrix contains organic molecules as well as inorganic compounds such as metal ions and minerals [14]. Removing metal ions reduces the surface’s chemical reactivity, rendering it less susceptible to bacterial attachment [60]. A common method of biofilm inhibition involves disrupting cellular function with substrate-associated metals. Nanoparticles such as silver are interesting for thermodynamically mediated biofilm inhibition and are more effective when used with a secondary antimicrobial component [2]. In a study, an innovative approach to direct live cell migration on patterned quasi-liquid surfaces was applied and presented as a promising strategy to prevent biofilm formation and combat biofilm-associated infections. This study induced living bacterial cells to aggregate on adhesive patterns [66].
To develop strategic measures such as increasing the use of antifouling surfaces in biofilm control studies, the factors affecting biofilm structure should be addressed individually, and the interaction mechanisms between them should be revealed on a strain-specific basis. In addition, whether there is a difference between the two life forms containing planktonic and biofilm cells in terms of EPS content or other factors should be evaluated in detail. Determining how similar biofilm matrix polymers are to planktonic cell polymers and which polymers are biofilm-specific will bring us one step closer to new biofilm control strategies. Considering biofilm control strategies’ positive and negative aspects, the most effective method for humans and the environment should be selected according to bacterial species.
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