WO2025094504A1 - Adhesive composition, and adhesive sheet, laminate and printed wiring board each containing same - Google Patents

Adhesive composition, and adhesive sheet, laminate and printed wiring board each containing same Download PDF

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Publication number
WO2025094504A1
WO2025094504A1 PCT/JP2024/031726 JP2024031726W WO2025094504A1 WO 2025094504 A1 WO2025094504 A1 WO 2025094504A1 JP 2024031726 W JP2024031726 W JP 2024031726W WO 2025094504 A1 WO2025094504 A1 WO 2025094504A1
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Prior art keywords
epoxy resin
adhesive composition
mass
resin
parts
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PCT/JP2024/031726
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French (fr)
Japanese (ja)
Inventor
晃一 坂本
忠彦 三上
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Toyobo MC Corp
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Toyobo MC Corp
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Priority to CN202480034372.8A priority Critical patent/CN121241109A/en
Publication of WO2025094504A1 publication Critical patent/WO2025094504A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J179/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
    • C09J179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate

Definitions

  • the present invention relates to an adhesive composition. More specifically, the present invention relates to an adhesive composition for printed wiring boards used for bonding a resin substrate to a resin substrate or a metal substrate. In particular, the present invention relates to an adhesive composition for flexible printed wiring boards (hereinafter abbreviated as FPC), as well as an adhesive sheet, a laminate, and a printed wiring board containing the same.
  • FPC flexible printed wiring boards
  • FPCs have excellent flexibility, they can accommodate the multi-functionality and miniaturization of personal computers (PCs) and smartphones, and are often used to incorporate electronic circuit boards into narrow and complex interiors.
  • electronic devices have become smaller, lighter, more dense, and more powerful, and the demands for the performance of wiring boards (electronic circuit boards) are becoming increasingly sophisticated.
  • high-frequency signals are being used to increase transmission speeds. Accordingly, there is an increasing demand for low dielectric properties (low dielectric constant, low dielectric tangent) in the high-frequency range for FPCs.
  • the adhesive described in Patent Document 1 is highly polar because it contains an epoxy resin and an epoxy resin curing agent, and does not satisfy the high requirements, particularly for dielectric tangent.
  • the adhesive described in Patent Document 2 cannot be said to have excellent heat resistance as an FPC adhesive, and is also insufficient in terms of dielectric properties.
  • the present invention was made against the background of these problems in the conventional technology. That is, the first object of the present invention is to provide an adhesive composition that has excellent solder heat resistance and adhesive strength, and further has excellent dielectric properties such as low relative dielectric constant and dielectric tangent, as well as an adhesive sheet, laminate, and printed wiring board that contain the same.
  • the second objective of the present invention is to provide an adhesive composition that allows the degree of curing to be controlled, as well as an adhesive sheet, a laminate, and a printed wiring board that contain the same.
  • the present invention may be one that can achieve either the first or second objective, and it would be even better if it could achieve both the first and second objectives.
  • the present invention has the following configuration.
  • An adhesive composition comprising a polyimide resin and an epoxy resin (E),
  • the epoxy resin (E) contains an epoxy resin (A) represented by formula (I), an adhesive composition in which the content of a glycidyl ether type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less per 100 parts by mass of the polyimide resin;
  • R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.
  • the glycidyl ether type epoxy resin (B), The adhesive composition according to any one of [1] to [9], wherein the content of the glycidyl ether type epoxy resin (B) is 0.5 parts by mass or more and 5 parts by mass or less per 100 parts by mass of the polyimide resin.
  • the adhesive composition according to any one of [1] to [12] which is for use in a printed wiring board.
  • T C Dielectric loss tangent of a C-stage product obtained by heat treating the B-stage product for 3 hours at 180° C. for curing.
  • a printed wiring board comprising the laminate according to [16] as a component.
  • the adhesive composition of the present invention has excellent solder heat resistance and adhesive strength, and also has excellent dielectric properties.
  • the adhesive composition of the present invention also allows the degree of curing to be controlled. For this reason, it is suitable for use in adhesives for FPCs, adhesive sheets, laminates, and printed wiring boards in the high frequency range.
  • the adhesive composition of the present invention is an adhesive composition comprising a polyimide resin and an epoxy resin (E), wherein the epoxy resin (E) comprises an epoxy resin (A) represented by formula (I), and the content of a glycidyl ether type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less relative to 100 parts by mass of the polyimide resin.
  • R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.
  • the epoxy resin (A) represented by formula (I) with the polyimide resin and by controlling the content of the glycidyl ether type epoxy resin (B) to a predetermined amount or less, when the carboxyl group in the polyimide resin reacts with the epoxy resin (E), a high-density crosslinked structure is formed, and the movement of the by-product hydroxyl group is suppressed in the crosslinked structure, so that an adhesive composition having excellent solder heat resistance, adhesive strength, and dielectric properties is provided.
  • the polyimide resin in the present invention is a polymer having an imide bond in the main chain, and is produced by a method of producing it from a carboxylic acid anhydride component and an isocyanate component (isocyanate method), a method of reacting a polycarboxylic acid component with an amine component to synthesize an amic acid and then ring-closing it (direct method), a method of reacting a compound having a carboxylic acid anhydride and an acid chloride with a diamine, etc.
  • the direct method is advantageous.
  • the polyimide resin of the present invention may also contain bond species resulting from reactions other than imidization, such as amide bonds, ester bonds, and urethane bonds. By containing these bond species, flexibility can be imparted to the resin, and a flexible cured coating film can be formed.
  • the amount of imide bonds is preferably 50 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, and may be 100 mol%.
  • the carboxylic acid anhydride component constituting the polyimide resin in the present invention is not particularly limited, and examples thereof include pyromellitic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 3,4,9,10-perylene tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(2,3- or 3,4-dicarboxyphenyl)propanhydride, and the like.
  • tetrabasic acid dianhydride examples include tetrabasic acid dianhydrides having an aromatic ring, such as 2,2-bis(2,3- or 3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis[4-(2,3- or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride, and the like; aliphatic tetrabasic acid dianhydrides, such as meso-butane-1,2,3,4-tetracarboxylic acid dianhydride and pentane-1,2,4,5-tetracarboxylic acid dianhydride; and alicyclic tetrabasic acid dianhydrides, such as cyclobutane tetracarboxylic acid dianhydride, cyclopentane tetracarboxylic acid dianhydride, dicyclohexyl-3,3',4,4'-tetracarboxylic acid dianhydride, and hydrogenated
  • trimellitic anhydride and trimellitic anhydride derivatives such as alkylene glycol bisanhydrotrimellitate, such as ethylene glycol bisanhydrotrimellitate, propylene glycol bisanhydrotrimellitate, and 1,4-butanediol bisanhydrotrimellitate, may be used. These may be used alone or in combination.
  • tetrabasic acid dianhydrides having an aromatic ring and alicyclic tetrabasic acid dianhydrides are preferred, and 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride and 2,2-bis[4-(2,3- or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA) are more preferred.
  • BPADA 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride and 2,2-bis[4-(2,3- or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride
  • the isocyanate component constituting the polyimide resin in the present invention is not particularly limited, and examples of diisocyanates having an aromatic ring include tolylene diisocyanate (TDI), 3,3'-dimethyldiphenylmethane-4,4'-diisocyanate and its structural isomers, 3,3'-diethyldiphenylmethane-4,4'-diisocyanate and its structural isomers, diphenylmethane-4,4'-diisocyanate, diphenylmethane-3,3'-diisocyanate, diphenylmethane-3,4'-diisocyanate, and diphenylmethane-2,4'-diisocyanate.
  • TDI tolylene diisocyanate
  • diisocyanates having an aromatic ring include tolylene diisocyanate (TDI), 3,3'-dimethyldiphenylmethane-4,4'-diisocyanate and
  • diisocyanate examples include diphenylmethane-2,2'-diisocyanate, diphenylether-4,4'-diisocyanate, benzophenone-4,4'-diisocyanate, diphenylsulfone-4,4'-diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, naphthalene-2,6-diisocyanate, 3,3'- or 2,2'-dimethylbiphenyl-4,4'-diisocyanate, 3,3'- or 2,2'-diethylbiphenyl-4,4'-diisocyanate, and 3,3'-dimethoxybiphenyl-4,4'-diisocyanate.
  • diphenylmethane-4,4'-diisocyanate (MDI) and 3,3'-dimethylbiphenyl-4,4'-diisocyanate (ToDI) are preferred from the viewpoint of polymerizability. These may be used alone or in combination.
  • diisocyanates in addition to those already mentioned that have an aromatic ring, aliphatic or alicyclic diisocyanates can also be used, such as diisocyanates obtained by hydrogenating any of the components listed in the previous section.
  • diisocyanates obtained by hydrogenating any of the components listed in the previous section.
  • Other examples include isophorone diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, ethylene diisocyanate, propylene diisocyanate, and hexamethylene diisocyanate.
  • the amine components constituting the polyimide resin in the present invention are not particularly limited, and examples thereof include dimer diamine, m-phenylenediamine, 2,5-diethyl-6-methyl-1,3-benzenediamine, p-phenylenediamine, 2,5-dimethyl-1,4-phenylenediamine, and 2,3,5,6-tetramethyl-1,4-phenylenediamine.
  • dimer diamine is preferred from the viewpoint of low dielectric properties.
  • the polyimide resin in the present invention may contain components other than the above-mentioned carboxylic anhydride component, isocyanate component, and amine component.
  • examples include aromatic dicarboxylic acid components, aliphatic dicarboxylic acid components, and diol components.
  • aromatic dicarboxylic acid components include, but are not limited to, terephthalic acid, isophthalic acid, orthophthalic acid, 4,4'-dicarboxybiphenyl, 5-sodium sulfoisophthalic acid, naphthalenedicarboxylic acid, and esters thereof.
  • aliphatic dicarboxylic acids include, but are not limited to, dimer acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and hydrogenated naphthalenedicarboxylic acid.
  • Dimer acid is preferable, as it can exhibit excellent dielectric properties.
  • the diol component is not particularly limited, but examples include decanediol, dimer diol, polybutadiene with hydroxyl groups at both ends, hydrogenated polybutadiene with hydroxyl groups at both ends, polyisoprene with hydroxyl groups at both ends, and polyolefin with hydroxyl groups at both ends.
  • polybutadiene with hydroxyl groups at both ends is preferred because of its excellent dielectric properties.
  • the number average molecular weight (Mn) of the polyimide resin in the present invention is preferably in the range of 10,000 to 50,000. More preferably, it is in the range of 15,000 to 45,000, and even more preferably, it is in the range of 20,000 to 40,000.
  • Mn number average molecular weight
  • the polyimide resin in the present invention preferably has a carboxy group, and the acid value of the polyimide resin is preferably 10 equivalents/10 6 g or more, more preferably 100 equivalents/10 6 g or more, and even more preferably 150 equivalents/10 6 g or more, from the viewpoint of heat resistance and adhesion to a resin substrate or a metal substrate.
  • the compatibility with the epoxy resin is improved, the adhesive strength is improved, and the crosslinking density is increased, so that the heat resistance can also be improved.
  • the upper limit is preferably 1000 equivalents/10 6 g or less, more preferably 700 equivalents/10 6 g or less, and even more preferably 500 equivalents/10 6 g or less. When it is equal to or less than the above value, the adhesiveness and low dielectric properties are better.
  • the glass transition temperature of the polyimide resin in the present invention is preferably -20°C or higher. More preferably, it is 0°C or higher, and even more preferably, it is 20°C or higher. By having a glass transition temperature equal to or higher than the lower limit, it is possible to improve the solder heat resistance. There is no particular upper limit to the glass transition temperature, but in practice it is 300°C or lower, and it may be 200°C or lower.
  • the polyimide resin in the present invention preferably has a relative dielectric constant ( ⁇ c) of 3.0 or less at a frequency of 10 GHz. More preferably, it is 2.8 or less, and even more preferably, it is 2.6 or less. There is no particular lower limit, but in practical use, it is 2.0. Furthermore, the relative dielectric constant ( ⁇ c) in the entire frequency range from 1 GHz to 60 GHz is preferably 3.0 or less, more preferably 2.8 or less, and even more preferably 2.6 or less.
  • the polyimide resin in the present invention preferably has a dielectric loss tangent (tan ⁇ ) of 0.005 or less at a frequency of 10 GHz. More preferably, it is 0.004 or less, and even more preferably, it is 0.003 or less. There is no particular lower limit, but in practical use, it is 0.0001 or more. Furthermore, the dielectric loss tangent (tan ⁇ ) over the entire frequency range of 1 GHz to 60 GHz is preferably 0.005 or less, more preferably 0.004 or less, and even more preferably 0.003 or less.
  • Polyimide resins can be obtained, for example, by dissolving a carboxylic anhydride component and an isocyanate component or an amine component in a solvent and heating the solution. At this time, it is preferable that the molar ratio of the acid anhydride group of the carboxylic anhydride component to the isocyanate group of the isocyanate component or the amino group of the amine component is 100:91 to 100:109. Outside this range, the molecular weight may not increase sufficiently, resulting in insufficient mechanical strength or gelation during polymerization. In addition, from the perspective of the stability of the resin and resin varnish, it is preferable that the imide ring portion of the polyimide resin is 90% or more ring-closed. To achieve this, it is necessary to react sufficiently during polyimide polymerization, and methods such as increasing the reaction temperature or adding a catalyst are available.
  • Solvents that can be used in the polymerization of the polyimide resin in the present invention include, for example, N-methyl-2-pyrrolidone, ⁇ -butyrolactone, dimethylimidazolidinone, dimethylsulfoxide, dimethylformamide, N-ethyl-2-pyrrolidone, dimethylacetamide, cyclohexanone, cyclopentanone, tetrahydrofuran, and methylcyclohexane, of which cyclohexanone is preferred from the viewpoint of polymerization properties.
  • the non-volatile content and solution viscosity can be adjusted by diluting with the solvent used in the polymerization or another low-boiling point solvent.
  • Low boiling point solvents include aromatic solvents such as toluene and xylene, aliphatic solvents such as hexane, heptane, and octane, alcohol solvents such as methanol, ethanol, propanol, butanol, and isopropanol, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and cyclopentanone, ether solvents such as diethyl ether and tetrahydrofuran, and ester solvents such as ethyl acetate, butyl acetate, and isobutyl acetate.
  • aromatic solvents such as toluene and xylene
  • aliphatic solvents such as hexane, heptane, and octane
  • alcohol solvents such as methanol, ethanol, propanol, butanol,
  • catalysts such as alkali metals such as sodium fluoride, potassium fluoride, and sodium methoxide, amines such as triethylenediamine, triethylamine, diethanolamine, 1,8-diazabicyclo[5,4,0]-7-undecene, and 1,5-diazabicyclo[4,3,0]-5-nonene, and dibutyltin dilaurate can be used.
  • the polyimide resin is preferably included as a main component in the adhesive composition.
  • the main component in the adhesive composition specifically refers to the component that is contained in the largest amount in the solid content of the adhesive composition.
  • the content of the polyimide resin in the adhesive composition of the present invention is preferably 5% by mass or more, more preferably 20% by mass or more, and even more preferably 30% by mass or more, based on 100% by mass of the solid content of the adhesive composition. It is also preferably 99% by mass or less, more preferably 95% by mass or less, and even more preferably 90% by mass or less. It is preferable that the content is within the above range because it provides good adhesion and heat resistance.
  • the adhesive composition of the present invention contains an epoxy resin (A) represented by formula (I) as the epoxy resin (E). Since the epoxy resin (A) has two epoxy groups, it is advantageous for forming a high-density crosslinked structure. An epoxy resin having three or more epoxy groups is not preferable because some of the epoxy groups may not react and may remain, resulting in a deterioration in the dielectric tangent. Furthermore, since the number of carbon atoms between the nitrogen atom and the epoxy group indirectly bonded thereto is small, the epoxy resin (A) has a large steric hindrance and a structure with poor mobility. Such a structure with large steric hindrance can suppress the movement of atoms, making it ideal for obtaining an adhesive composition with a low dielectric tangent.
  • the epoxy resin (A) has a dielectric loss tangent of the semi-cured product (B stage product) that decreases as the curing progresses, as a result of the suppression of atomic movement after curing.
  • the epoxy resin (A) reacts with the polyimide resin more quickly than general epoxy resins (except for the epoxy resin (A)), so the curing reaction gradually progresses at the stage where the adhesive composition is applied to the substrate and the solvent is evaporated by low-temperature heating.
  • the dielectric loss tangent of the adhesive composition of the present invention is significantly reduced from the B stage product to the C stage product.
  • R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.
  • the C 1-10 alkyl group (-C n H 2n+1 , where n is an integer from 1 to 10) in formula (I) may be linear or branched.
  • the C 1-10 alkyl group is preferably a C 1-6 alkyl group, more preferably a C 1-3 alkyl group, and even more preferably a methyl group or an ethyl group.
  • R 1 to R 5 are C 1-10 alkyl groups and the groups other than the C 1-10 alkyl groups are hydrogen atoms, and it is more preferable that 0 to 1 of R 1 to R 5 is a C 1-10 alkyl group and the groups other than the C 1-10 alkyl groups are hydrogen atoms.
  • R1 and/or R5 are a C1-10 alkyl group. If R1 and/or R5 are a C1-10 alkyl group, they act as steric hindrances and can inhibit the movement of polar groups, which is effective in obtaining an adhesive composition with a low dielectric tangent.
  • epoxy resin (A) examples include N,N-diglycidylaniline, N,N-(diglycidyl)-o-toluidine, N,N-(diglycidyl)-m-toluidine, and N,N-(diglycidyl)-p-toluidine, with N,N-(diglycidyl)-o-toluidine, N,N-(diglycidyl)-m-toluidine, and N,N-(diglycidyl)-p-toluidine being preferred.
  • the epoxy value of the epoxy resin (A) is preferably 5,000 to 12,000 equivalents/10 6 g, more preferably 6,000 to 11,000 equivalents/10 6 g, and even more preferably 7,000 to 10,000 equivalents/10 6 g.
  • the adhesive strength is improved and the crosslinking density is increased, thereby improving the heat resistance.
  • the adhesiveness and low dielectric properties are improved.
  • the epoxy value can be evaluated in accordance with the provisions of JIS K7236 (hereinafter the same).
  • the content of epoxy resin (A) is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, and even more preferably 1 part by mass or more, relative to 100 parts by mass of polyimide resin.
  • the lower limit a sufficient curing effect can be obtained, and excellent adhesion and solder heat resistance can be exhibited.
  • it is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 6 parts by mass or less.
  • the pot life and low dielectric properties become good. In other words, by making it within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesion and solder heat resistance can be obtained.
  • the content of epoxy resin (A) is preferably 70% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more, based on 100% by mass of epoxy resin (E) contained in the adhesive composition of the present invention.
  • the upper limit is not particularly limited, but it may be 100% by mass, and 95% by mass is also acceptable.
  • the adhesive composition of the present invention may contain a small amount of glycidyl ether type epoxy resin (B) as the epoxy resin (E).
  • the glycidyl ether type epoxy resin (B) specifically refers to an epoxy resin containing a glycidyl ether group in the molecule, in which a glycidyl group and an ether group are bonded.
  • the glycidyl ether group has a structure with little steric hindrance and high local mobility.
  • the glycidyl ether group has only one glycidyl group bonded to one oxygen atom, and has few reaction points.
  • the adhesive composition of the present invention contains only a small amount of epoxy resin (B) even if it contains epoxy resin (B), or does not contain any epoxy resin (B).
  • the epoxy resin (B) is preferably an epoxy resin (B) having a chemical structure represented by formula (II) or formula (III) in the molecule.
  • R 6 to R 9 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.
  • R 26 to R 29 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.
  • an epoxy resin represented by formula (II-A), formula (II-B) or formula (III-A) is preferable, and from the viewpoint of low dielectric properties and solder heat resistance, an epoxy resin represented by formula (II-A) or formula (III-A) is more preferable.
  • R 6 to R 9 are the same as defined above.
  • R 10 to R 15 each independently represent a hydrogen atom or a C 1-10 alkyl group.
  • R 26 to R 29 are the same as above.]
  • the C 1-10 alkyl group (-C n H 2n+1 , where n is an integer from 1 to 10) in formulae (II), (III), (II-A), (II-B) and (III-A) may be linear or branched.
  • the C 1-10 alkyl group is preferably a C 1-6 alkyl group, more preferably a C 1-3 alkyl group, and even more preferably a methyl group or an ethyl group.
  • epoxy resins (B) examples include the following.
  • the epoxy value of the epoxy resin (B) is preferably 3,000 to 13,000 equivalents/10 6 g, more preferably 4,000 to 12,000 equivalents/10 6 g, and even more preferably 5,000 to 11,000 equivalents/10 6 g.
  • the adhesive strength is improved and the crosslinking density is increased, thereby improving heat resistance.
  • the adhesiveness and low dielectric properties are better.
  • the content of epoxy resin (B) is 5 parts by mass or less, preferably 1 part by mass or less, and more preferably 0 parts by mass, per 100 parts by mass of polyimide resin.
  • the content of epoxy resin (B) is preferably 0.5 parts by mass or more, more preferably 2 parts by mass or more, and even more preferably 3 parts by mass or more, per 100 parts by mass of polyimide resin.
  • the content of epoxy resin (B) is preferably 25% by mass or less, more preferably 20% by mass or less, and even more preferably 10% by mass or less, based on 100% by mass of epoxy resin (E) contained in the adhesive composition of the present invention.
  • the lower limit is not particularly limited, but it may be 0% by mass, and 5% by mass is also acceptable.
  • the adhesive composition of the present invention may contain, as the epoxy resin (E), an epoxy resin other than the above-mentioned epoxy resin (A) and the above-mentioned epoxy resin (B).
  • the other epoxy resin other than the above-mentioned epoxy resin (A) and the above-mentioned epoxy resin (B) is not particularly limited as long as it has an epoxy group in the molecule, but is preferably a multifunctional epoxy resin having two or more epoxy groups in the molecule.
  • biphenyl-type epoxy resin naphthalene-type epoxy resin, bisphenol A-type epoxy resin, bisphenol F-type epoxy resin, novolac-type epoxy resin, alicyclic epoxy resin, dicyclopentadiene-type epoxy resin, glycidylamine-type epoxy resin, epoxy-modified polybutadiene, glycidyl group-containing isocyanuric acid, etc.
  • the adhesive composition of the present invention contains 100% by mass of epoxy resin (E), and the total amount of epoxy resin (A) and epoxy resin (B) is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, and even more preferably 95% by mass or more, and may be 100% by mass.
  • the total amount of epoxy resin (A) and epoxy resin (B) within the above range, it is possible to improve the solder heat resistance, adhesive strength, and dielectric properties.
  • the total amount of epoxy resin (E) contained in the adhesive composition of the present invention is preferably 0.01 parts by mass or more, more preferably 1 part by mass or more, and even more preferably 2 parts by mass or more, relative to 100 parts by mass of polyimide resin.
  • the lower limit By making it equal to or more than the lower limit, a sufficient curing effect can be obtained, and excellent adhesion and solder heat resistance can be exhibited.
  • it is preferably 25 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 7 parts by mass or less.
  • the pot life and low dielectric properties are improved. In other words, by making it within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesion and solder heat resistance can be obtained.
  • the ratio (hereinafter sometimes referred to as "E/A") expressed by (total epoxy value of epoxy resin (E) / total acid value of polyimide resin) is preferably 0.5 to 10.0, more preferably 1.0 to 5.0, even more preferably 1.5 to 4.0, even more preferably 1.8 to 3.5, and particularly preferably 1.9 to 3.3.
  • the polar groups in the adhesive can be reduced and the dielectric properties can be improved.
  • an adhesive composition having a good balance between solder heat resistance and low dielectric properties can be obtained.
  • the adhesive composition may contain by-products generated during the production of epoxy resin (E).
  • One such by-product is a chlorine-containing substance having a hydrolyzable chlorine group that cannot be ring-closed by NaOH.
  • the present inventors have conducted extensive research focusing on the amount of chlorine in the adhesive composition, and have found that in the adhesive composition of the present invention containing a polyimide resin, reducing the amount of chlorine in the adhesive composition leads to an improvement in the dielectric tangent, in particular. It is generally believed that reducing the chlorine concentration in the adhesive composition leads to the suppression of ion migration, and as a result, it is known to contribute to improving the insulation reliability.
  • the chlorine concentration in the adhesive composition affects dielectric properties such as the relative dielectric constant and dielectric tangent that are not related to ion migration.
  • dielectric properties such as the relative dielectric constant and dielectric tangent that are not related to ion migration.
  • reducing the number of highly polar functional groups is effective in lowering the relative dielectric constant and dielectric loss tangent, but when considering the chlorine concentration, even if the chlorine concentration is low, in an adhesive composition with a high concentration of highly polar functional groups, the insulation reliability can be improved by suppressing ion migration, but the dielectric properties cannot be improved. In other words, focusing on the chlorine concentration is extremely effective from the viewpoint of improving the dielectric properties.
  • the chlorine concentration contained in the adhesive composition of the present invention is, for example, preferably 0.01 to 300 ppm, more preferably 0.1 to 140 ppm, and even more preferably 1 to 100 ppm in the solid content of the adhesive composition.
  • Methods for reducing the chlorine concentration in the adhesive composition include, for example, a method using an epoxy resin (E) synthesized by an oxidation method that does not use the chlorine-containing substance, and a method using a distilled and purified epoxy resin (E).
  • an epoxy resin (E) synthesized by an oxidation method is advantageous because it is possible to obtain an adhesive composition with a chlorine concentration of about 0 ppm in the solid content.
  • an epoxy resin (E) synthesized by an oxidation method when an epoxy resin (E) synthesized by an oxidation method is used, low-molecular-weight allyl group-containing substances may be mixed in as impurities, which may adversely affect the dielectric properties.
  • an adhesive composition with a chlorine concentration of 0 ppm is ideal, but in reality, the epoxy resin (E) that can achieve this contains low-molecular-weight allyl group-containing substances, so an adhesive composition that does not contain low-molecular-weight allyl group-containing substances is preferable, even if the chlorine concentration is more than 0 ppm.
  • the distillation method for the epoxy resin (E) includes rotary evaporation, reduced-pressure fractional distillation, short-path distillation, packed column distillation, rotating band distillation column distillation, falling-film distillation, wiper-type thin-film distillation, and reduced-pressure distillation including steam distillation.
  • the adhesive composition of the present invention may contain polycarbodiimide.
  • the polycarbodiimide is not particularly limited as long as it has two or more carbodiimide bonds in the molecule.
  • the carboxy group of the polyimide resin or the epoxy group of the epoxy resin (E) reacts with the carbodiimide bond, thereby improving heat resistance and adhesiveness.
  • the content of polycarbodiimide is preferably 1 part by mass or more, more preferably 3 parts by mass or more, per 100 parts by mass of polyimide resin.
  • the crosslinking density can be increased, and solder heat resistance is improved.
  • it is preferably 20 parts by mass or less, more preferably 10 parts by mass or less.
  • excellent solder heat resistance and low dielectric properties can be achieved. In other words, by making it within the above range, an adhesive composition having excellent solder heat resistance and low dielectric properties can be obtained.
  • the adhesive composition of the present invention may contain an unsaturated hydrocarbon having a terminal unsaturated hydrocarbon group and a 5% weight loss temperature of 260°C or higher.
  • the unsaturated hydrocarbon contains the terminal unsaturated hydrocarbon group
  • the crosslink density can be increased by a curing reaction caused by radicals generated by using a radical initiator or the like, thereby improving the solder heat resistance.
  • an adhesive having better dielectric properties can be obtained. It is preferable that one molecule has two or more terminal unsaturated hydrocarbon groups, since this can further increase the crosslink density.
  • the 5% weight loss temperature of the unsaturated hydrocarbon must be 260°C or higher. It is preferably 270°C or higher, more preferably 280°C or higher, and even more preferably 290°C or higher. By having a 5% weight loss temperature above this value, soldering can be performed without causing appearance defects even at temperatures exceeding the melting point of the solder. There is no particular upper limit, but 500°C is practical.
  • the unsaturated hydrocarbon preferably has an aromatic ring structure or an alicyclic structure as a structural unit.
  • an aromatic ring structure or an alicyclic structure as a structural unit, the solder heat resistance can be improved and the dielectric properties are also excellent.
  • polyphenylene ethers having terminal unsaturated hydrocarbon groups include SA-9000 from SABIC and OPE-2St from Mitsubishi Gas Chemical Company.
  • an example of a phenol resin having terminal unsaturated hydrocarbon groups is Resitop FTC-809AE from Gun-ei Chemical Industry Co., Ltd.
  • the number average molecular weight of the unsaturated hydrocarbon is preferably 500 or more, and more preferably 1,000 or more. It is also preferably 100,000 or less, more preferably 10,000 or less, and even more preferably 5,000 or less. If it is within the above range, it has good solubility in solvents and can form a uniform adhesive coating.
  • the content of unsaturated hydrocarbons in the adhesive composition of the present invention is preferably 1 part by mass or more, and more preferably 2 parts by mass or more, per 100 parts by mass of polyimide resin. Also, it is preferably 100 parts by mass or less, and more preferably 50 parts by mass or less. Within the above range, both excellent adhesion and solder heat resistance can be achieved.
  • the adhesive composition of the present invention preferably contains a radical generator.
  • the radicals generated by the radical generator efficiently react the terminal unsaturated hydrocarbon groups of the unsaturated hydrocarbon with each other, increasing the crosslinking density, thereby improving the solder heat resistance and dielectric properties.
  • the radical generator is not particularly limited, but it is preferable to use an organic peroxide.
  • the organic peroxide is not particularly limited, but examples thereof include peroxides such as di-tert-butyl peroxyphthalate, tert-butyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxypivalate, methyl ethyl ketone peroxide, di-tert-butyl peroxide, and lauroyl peroxide; and azonitriles such as azobisisobutyronitrile and azobisisopropionitrile.
  • peroxides such as di-tert-butyl peroxyphthalate, tert-butyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxy-2-ethylhexano
  • the one-minute half-life temperature of the radical generator used in the present invention is preferably 140°C or higher. By setting the temperature at 140°C or higher, the initiation of a radical reaction can be prevented when the solvent of the adhesive composition varnish is volatilized to prepare the adhesive sheet, and excellent adhesive properties can be achieved.
  • the amount of the radical generator used in the present invention is preferably 0.1 parts by mass or more, and more preferably 1 part by mass or more, per 100 parts by mass of the unsaturated hydrocarbon. Also, it is preferably 50 parts by mass or less, and more preferably 10 parts by mass or less. By keeping it within the above range, an optimal crosslink density can be achieved, and both adhesion and solder heat resistance can be achieved.
  • the adhesive composition of the present invention may further contain an organic solvent.
  • the organic solvent used in the present invention is not particularly limited as long as it dissolves the polyimide resin and the epoxy resin (E).
  • aromatic hydrocarbons such as benzene, toluene, xylene, etc.
  • aliphatic hydrocarbons such as hexane, heptane, octane, decane, etc.
  • alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane, ethylcyclohexane, etc.
  • halogenated hydrocarbons such as trichloroethylene, dichloroethylene, chlorobenzene, chloroform, etc.
  • alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol, phenol, etc.
  • acetone such as methanol,
  • ketone-based solvents cellosolves such as methyl cellosolve and ethyl cellosolve, ester-based solvents such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate and butyl formate
  • glycol ether-based solvents such as ethylene glycol mono n-butyl ether, ethylene glycol mono iso-butyl ether, ethylene glycol mono tert-butyl ether, diethylene glycol mono n-butyl ether, diethylene glycol mono iso-butyl ether, triethylene glycol mono n-butyl ether and tetraethylene glycol mono n-butyl ether, and the like can be used alone or in combination of two or more of these.
  • methylcyclohexane and toluene are preferred from the viewpoints of working environment and drying properties.
  • the organic solvent is preferably in the range of 100 to 1000 parts by mass per 100 parts by mass of the solid content of the adhesive composition. By making it equal to or greater than the lower limit, the liquid state and pot life will be good. In addition, by making it equal to or less than the upper limit, it will be advantageous in terms of manufacturing costs and transportation costs.
  • the adhesive composition of the present invention may further contain other components as necessary.
  • specific examples of such components include flame retardants, tackifiers, fillers, antioxidants, silane coupling agents, etc.
  • the adhesive composition of the present invention may contain a flame retardant as necessary.
  • flame retardants include bromine-based, phosphorus-based, nitrogen-based, and metal hydroxide compounds. Among them, phosphorus-based flame retardants are preferred, and phosphorus-based flame retardants such as phosphate esters, phosphates, and phosphine oxides can be used. These may be used alone or in any combination of two or more.
  • a flame retardant it is preferred to contain the flame retardant in a range of 1 to 200 parts by mass, more preferably 5 to 150 parts by mass, and most preferably 10 to 100 parts by mass, per 100 parts by mass of the polyimide resin and the epoxy resin (E) in total. By keeping the content within the above range, flame retardancy can be expressed while maintaining adhesion, solder heat resistance, and electrical properties.
  • the adhesive composition of the present invention may contain a tackifier as necessary.
  • tackifiers include polyterpene resins, rosin resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymerized petroleum resins, styrene resins, and hydrogenated petroleum resins, and are used for the purpose of improving adhesive strength. These may be used alone or in any combination of two or more.
  • a tackifier is contained, it is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, and most preferably in the range of 10 to 100 parts by mass, per 100 parts by mass of the polyimide resin and the epoxy resin (E) in total.
  • the adhesive composition of the present invention may contain a filler as necessary.
  • organic fillers include powders of heat-resistant resins such as polyimide, polyamideimide, fluororesin, and liquid crystal polyester.
  • inorganic fillers include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), silicon nitride (Si 3 N 4 ), boron nitride (BN), calcium carbonate (CaCO 3 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO.TiO 2 ), barium sulfate (BaSO 4 ), organic bentonite, clay, mica, aluminum hydroxide, and magnesium hydroxide.
  • silica is preferred because of its ease of dispersion and heat resistance improvement effect.
  • Hydrophobic silica and hydrophilic silica are generally known as silica, but in this case, hydrophobic silica treated with dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. is better for imparting moisture absorption resistance.
  • the amount of silica added is preferably 1 to 100 parts by mass per 100 parts by mass of polyimide resin and epoxy resin (E) combined. By adding an amount equal to or greater than the lower limit, further heat resistance can be achieved. Also, by adding an amount equal to or less than the upper limit, poor dispersion of silica and excessively high solution viscosity can be prevented, improving workability.
  • the adhesive composition of the present invention may contain an antioxidant as necessary. By adding an antioxidant, it is possible to suppress the deterioration of properties such as adhesion and dielectric properties even when the adhesive composition is used in a high-temperature environment exposed to air, which is preferable.
  • the antioxidant is not particularly limited, but examples thereof include phenol-based antioxidants, amine-based antioxidants, phosphorus-based antioxidants, and sulfur-based antioxidants. These may be used alone or in combination of two or more.
  • the adhesive composition contains an antioxidant
  • the content is preferably 0.01 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass, per 100 parts by mass of the solid content of the adhesive composition. If the content of the antioxidant is within the above range, it is possible to prevent deterioration of properties such as adhesion and dielectric properties even when the adhesive composition is used in a high-temperature environment exposed to air.
  • the adhesive composition of the present invention may contain a silane coupling agent as necessary.
  • the incorporation of a silane coupling agent is highly preferred because it improves the adhesiveness to metals and heat resistance.
  • the silane coupling agent is not particularly limited, but examples include those having an unsaturated group, those having an epoxy group, and those having an amino group.
  • silane coupling agents having an epoxy group such as ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and ⁇ -(3,4-epoxycyclohexyl)ethyltriethoxysilane are more preferred from the viewpoint of heat resistance.
  • the amount of the silane coupling agent is preferably 0.5 to 20 parts by mass per 100 parts by mass of the total of the polyimide resin and the epoxy resin (E). By keeping the amount within the above range, solder heat resistance and adhesiveness can be improved.
  • the laminate of the present invention is a laminate of an adhesive composition on a substrate, specifically, a laminate of an adhesive composition on a substrate (a two-layer laminate of substrate/adhesive layer), or a laminate of a substrate attached thereto (a three-layer laminate of substrate/adhesive layer/substrate).
  • the adhesive layer refers to a layer of the adhesive composition after the adhesive composition of the present invention is applied to a substrate and dried.
  • the adhesive composition of the present invention can be applied to various substrates according to a conventional method, dried, and then laminated with another substrate to obtain the laminate of the present invention.
  • the substrate is not particularly limited as long as it is capable of forming an adhesive layer by applying and drying the adhesive composition of the present invention.
  • the substrate include resin substrates such as film-like resins, metal substrates such as metal plates and metal foils, and papers.
  • resin substrates examples include polyester resins, polyamide resins, polyimide resins, polyamideimide resins, liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resins, and fluorine resins.
  • a film-like resin hereinafter also referred to as a substrate film layer is preferred.
  • any conventionally known conductive material that can be used for a circuit board can be used as the metal substrate.
  • materials include various metals such as SUS, copper, aluminum, iron, steel, zinc, and nickel, as well as their alloys, plated products, and metals treated with other metals such as zinc and chromium compounds.
  • Metal foil is preferred, and copper foil is more preferred.
  • the thickness of the metal foil is preferably 1 ⁇ m or more, more preferably 3 ⁇ m or more, and even more preferably 10 ⁇ m or more. It is also preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, and even more preferably 20 ⁇ m or less.
  • Metal foil is usually provided in a rolled form.
  • the form of the metal foil used in manufacturing the printed wiring board of the present invention there is no particular limitation on its length.
  • the surface roughness of the substrate it is preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less, and even more preferably 1.5 ⁇ m or less. In practical terms, it is preferably 0.3 ⁇ m or more, more preferably 0.5 ⁇ m or more, and even more preferably 0.7 ⁇ m or more.
  • Examples of paper include fine paper, craft paper, roll paper, glassine paper, etc.
  • Examples of composite materials include glass epoxy, etc.
  • the substrate is preferably polyester resin, polyamide resin, polyimide resin, polyamideimide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, fluorine resin, SUS steel plate, copper foil, aluminum foil, or glass epoxy.
  • the adhesive sheet is a laminate of the substrate and the release substrate via an adhesive composition.
  • Specific configurations include substrate/adhesive layer/release substrate, or release substrate/adhesive layer/substrate/adhesive layer/release substrate.
  • the release substrate functions as a protective layer for the substrate by laminating it.
  • the release substrate can be released from the adhesive sheet and the adhesive layer can be transferred to another substrate.
  • the adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminates and drying them in the usual manner. Furthermore, by attaching a release substrate to the adhesive layer after drying, it is possible to wind it up without causing offset onto the substrate, which is excellent in operability, and since the adhesive layer is protected, it is excellent in storage properties and easy to use. Furthermore, if a release substrate is applied and dried, and then another release substrate is attached as necessary, it becomes possible to transfer the adhesive layer itself to another substrate.
  • the release substrate is not particularly limited, but examples thereof include those in which a coating layer of a filler such as clay, polyethylene, or polypropylene is provided on both sides of paper such as fine paper, craft paper, roll paper, or glassine paper, and a silicone-based, fluorine-based, or alkyd-based release agent is further applied on each coating layer.
  • a coating layer of a filler such as clay, polyethylene, or polypropylene
  • paper such as fine paper, craft paper, roll paper, or glassine paper
  • a silicone-based, fluorine-based, or alkyd-based release agent is further applied on each coating layer.
  • Other examples include various olefin films such as polyethylene, polypropylene, ethylene- ⁇ -olefin copolymer, and propylene- ⁇ -olefin copolymer alone, and films such as polyethylene terephthalate on which the release agent is applied.
  • the method of coating the adhesive composition on the substrate is not particularly limited, but includes a comma coater, a reverse roll coater, a die coater, etc.
  • an adhesive layer can be provided directly or by a transfer method on the rolled copper foil or polyimide film that is the printed wiring board constituent material.
  • the thickness of the adhesive layer after drying can be appropriately changed as necessary, but is preferably in the range of 5 to 200 ⁇ m. By making the adhesive film thickness 5 ⁇ m or more, sufficient adhesive strength can be obtained. In addition, by making it 200 ⁇ m or less, it becomes easier to control the amount of residual solvent in the drying process, and blisters are less likely to occur during pressing in the production of printed wiring boards.
  • the drying conditions are not particularly limited, but the residual solvent rate after drying is preferably 1 mass % or less. By making it 1 mass % or less, foaming of the residual solvent is suppressed during pressing of the printed wiring board, and blisters are less likely to occur.
  • the printed wiring board in the present invention includes, as a component, a laminate formed of a metal foil forming a conductor circuit and a resin substrate.
  • the printed wiring board is manufactured by a conventionally known method such as a subtractive method using a metal-clad laminate. If necessary, the printed wiring board is a general term for so-called flexible circuit boards (FPC), flat cables, circuit boards for tape automated bonding (TAB), etc., in which a conductor circuit formed by a metal foil is partially or entirely covered with a cover film, screen printing ink, etc.
  • FPC flexible circuit boards
  • TAB tape automated bonding
  • the printed wiring board of the present invention can have any laminated structure that can be used as a printed wiring board.
  • it can be a printed wiring board consisting of four layers: a base film layer, a metal foil layer, an adhesive layer, and a cover film layer.
  • It can also be a printed wiring board consisting of five layers: a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer.
  • the adhesive composition of the present invention can be suitably used for each adhesive layer of a printed wiring board.
  • the adhesive composition of the present invention when used as an adhesive, it has high adhesion not only to conventional polyimide, polyester film, and copper foil that constitute printed wiring boards, but also to low-polarity resin substrates such as LCP, and can provide solder reflow resistance, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition for use in coverlay films, laminates, resin-coated copper foil, and bonding sheets.
  • any resin film that has been conventionally used as a substrate for printed wiring boards can be used as the substrate film.
  • resins for the substrate film include polyester resins, polyamide resins, polyimide resins, polyamideimide resins, liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resins, and fluorine-based resins.
  • the film has excellent adhesion to low-polarity substrates such as liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, and polyolefin resins.
  • any insulating film conventionally known as an insulating film for printed wiring boards can be used.
  • films made of various polymers such as polyimide, polyester, polyphenylene sulfide, polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, polyamideimide, liquid crystal polymer, syndiotactic polystyrene, and polyolefin resin can be used. More preferably, it is a polyimide film or a liquid crystal polymer film.
  • the printed wiring board of the present invention can be manufactured using any conventionally known process, except for using the materials for each layer described above.
  • a semi-finished product is manufactured in which an adhesive layer is laminated on a cover film layer (hereinafter referred to as a "cover film side semi-finished product").
  • a semi-finished product is manufactured in which a metal foil layer is laminated on a base film layer to form a desired circuit pattern (hereinafter referred to as a "base film side two-layer semi-finished product”), or a semi-finished product is manufactured in which an adhesive layer is laminated on a base film layer and a metal foil layer is laminated on top of it to form a desired circuit pattern (hereinafter referred to as a "base film side three-layer semi-finished product”) (hereinafter, the base film side two-layer semi-finished product and the base film side three-layer semi-finished product are collectively referred to as the "base film side semi-finished product").
  • the semi-finished product on the base film side can be obtained, for example, by a manufacturing method including a process (A) of applying a solution of the resin that will become the base film to the metal foil and initially drying the coating, and a process (B) of heat-treating and drying the laminate of the metal foil and the initially dried coating obtained in (A) (hereinafter referred to as the "heat-treatment/solvent-removal process").
  • the formation of the circuit in the metal foil layer can be achieved by a conventional method. Either an additive method or a subtractive method can be used. A subtractive method is preferable.
  • the obtained semi-finished product on the base film side may be used as is for bonding to the semi-finished product on the cover film side, or it may be used for bonding to the semi-finished product on the cover film side after bonding a release film and storing it.
  • the cover film side semi-finished product is produced, for example, by applying an adhesive to the cover film. If necessary, a crosslinking reaction can be carried out in the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.
  • the obtained semi-finished product on the cover film side may be used as is for bonding to the semi-finished product on the base film side, or it may be used for bonding to the semi-finished product on the base film side after bonding a release film and storing it.
  • the semi-finished product on the base film side and the semi-finished product on the cover film side are stored, for example, in the form of a roll, and then bonded together to produce a printed wiring board. Any method can be used to bond them together, and for example, they can be bonded together using a press or roll. They can also be bonded together while heating them, for example, using a hot press or a hot roll device.
  • the semi-finished reinforcing material is preferably manufactured by applying an adhesive to the reinforcing material.
  • an adhesive such as a metal plate such as SUS or aluminum, or a plate made of glass fiber cured with epoxy resin (E)
  • it is preferably manufactured by transfer-coating an adhesive that has been applied in advance to a release substrate. If necessary, a crosslinking reaction can be carried out in the applied adhesive.
  • the adhesive layer is semi-cured.
  • the obtained semi-finished product on the reinforcing material side may be used as is for bonding to the back surface of a printed wiring board, or it may be used for bonding to the semi-finished product on the base film side after a release film has been applied and stored.
  • the base film semi-finished product, the cover film semi-finished product, and the reinforcing material semi-finished product are all laminates for printed wiring boards according to the present invention.
  • the acid value (equivalent/10 6 g) was measured by dissolving the polyimide resin in toluene and titrating it with a methanol solution of sodium methoxide using phenolphthalein as an indicator.
  • the polyimide resin was prepared as follows. (Production Example 1) A four-neck flask equipped with a thermometer, a condenser, and a nitrogen gas inlet tube was charged with 53 parts of 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 185.5 parts of cyclohexanone, and 37.1 parts of methylcyclohexane, and the solution was heated to 60° C. Then, 85.4 parts of dimer diamine (PRIAMINE 1075, manufactured by Croda) was added dropwise, and the mixture was subjected to an imidization reaction at 140° C. for 1 hour to obtain a polyimide resin solution (glass transition temperature 70° C., acid value 146 equivalents/10 6 g, relative dielectric constant 2.6, dielectric loss tangent 0.0019).
  • PRIAMINE 1075 dimer diamine
  • Epoxy resin (A) As the epoxy resin (A), the following was used.
  • Epoxy resin a1 EP-3980S (manufactured by ADEKA Corporation, N,N-(diglycidyl)-O-toluidine, epoxy value 8696 equivalents/10 6 g, chlorine 700 ppm, allyl group-containing substances 0%)
  • Epoxy resin (B) As the epoxy resin (B), the following was used.
  • Epoxy resin b1 EP-3900S (manufactured by ADEKA Corporation, epoxy value 10,000 equivalents/10 6 g, chlorine 1,200 ppm, allyl group-containing substances 0%)
  • Epoxy resin b2 YL980 (manufactured by Mitsubishi Chemical Corporation, epoxy value 5376 equivalents/10 6 g, chlorine 300 ppm, allyl group-containing substances 0%)
  • c1 Silica ("GT3SDC” manufactured by Denka Co., Ltd.)
  • c2 Phosphine oxide flame retardant (Dai-ichi Kogyo Seiyaku Co., Ltd. "PQ-60")
  • c3 Phosphorus-based antioxidant ("HOSTANOX (registered trademark) P-EPQ” manufactured by Clariant)
  • Example 1 100 parts of the polyimide resin and 4 parts of the epoxy resin (A) were mixed and dissolved in toluene to a solids concentration of 30%, to obtain a toluene adhesive composition (S1).
  • the adhesive composition (S1) thus obtained was evaluated for its relative dielectric constant, dielectric loss tangent, peel strength, and solder heat resistance. The results are shown in Table 1.
  • Adhesive compositions (S2) to (S9) were prepared and evaluated in the same manner as in Example 1, except that the types and amounts of each component of the adhesive composition were changed as shown in Tables 1 and 2. The results are shown in Tables 1 and 2.
  • Adhesive Composition (Dielectric constant ( ⁇ c) and dielectric tangent (tan ⁇ ))
  • the adhesive composition was applied to a 100 ⁇ m thick Teflon (registered trademark) sheet so that the thickness after drying was 25 ⁇ m, and dried at 130° C. for 3 minutes (B stage product). Then, after hardening by heat treatment at 180° C. for 3 hours, the Teflon (registered trademark) sheet was peeled off to obtain an adhesive resin sheet for testing. The obtained adhesive resin sheet for testing was then cut into strips of 8 cm x 3 mm to obtain test samples (C stage product).
  • the relative dielectric constant ( ⁇ c) and dielectric loss tangent (tan ⁇ ) were measured using a network analyzer (manufactured by Anritsu Corporation) by a cavity resonator perturbation method at a temperature of 23° C. and a frequency of 10 GHz. After the measurement, the dielectric loss tangent of the B stage product was designated as T B , the dielectric loss tangent of the C stage product was designated as T C , and the rate of change in dielectric loss tangent was calculated according to the following formula.
  • Dielectric loss tangent change rate (%) (T B - T C )/T B ⁇ 100 ⁇ Evaluation criteria for dielectric constant> ⁇ : Less than 2.5 ⁇ : 2.5 or more and 2.7 or less ⁇ : More than 2.7 ⁇ Evaluation criteria for dielectric tangent> ⁇ : 0.002 or less ⁇ : More than 0.002 and 0.005 or less ⁇ : More than 0.005
  • the adhesive composition was applied to a 12.5 ⁇ m thick polyimide film (Apical (registered trademark), manufactured by Kaneka Corporation) so that the thickness after drying was 25 ⁇ m, and dried at 130 ° C for 3 minutes.
  • the adhesive film (B stage product) thus obtained was laminated with a rolled copper foil (ESPANEX series, manufactured by Nippon Steel Chemical & Material Co., Ltd.) having a thickness of 18 ⁇ m.
  • the laminate was pressed for 280 seconds at 170 ° C under a pressure of 2 MPa so that the glossy surface of the rolled copper foil was in contact with the adhesive layer, and the adhesive was bonded.
  • Examples 1 to 6 have excellent dielectric properties, peel strength, and solder heat resistance. Comparing Examples 1 to 3, it is clear that the dielectric properties can be changed by changing the content ratio and type of epoxy resin (B).
  • Comparative Example 1 since the epoxy resin (A) was not contained and only the epoxy resin (B) was contained, the dielectric tangent was deteriorated.
  • Comparative Example 2 since no epoxy resin (A) was contained and the amount of epoxy resin (B) was smaller than that in Comparative Example 1, the dielectric tangent was improved, but the crosslink density was reduced and the solder heat resistance was deteriorated.
  • Comparative Example 3 although the epoxy resin (A) was contained, the epoxy resin (B) was contained in a large amount, and therefore the dielectric properties were deteriorated.
  • the adhesive composition of the present invention has excellent solder heat resistance, excellent adhesive strength, and good dielectric constant and dielectric loss tangent, and is therefore useful as an adhesive or adhesive sheet for FPCs in the high frequency range.

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The present invention provides: an adhesive composition that has excellent solder heat resistance and adhesive strength, and also has excellent dielectric characteristics with low relative permittivity and low loss tangent; and an adhesive sheet, a laminate, and a printed wiring board each containing the adhesive composition. The adhesive composition according to the present invention comprises a polyimide resin and an epoxy resin (E), and is characterized in that: the epoxy resin (E) includes an epoxy resin (A) represented by formula (I); and the content of a glycidyl ether-type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less with respect to 100 parts by mass of the polyimide resin. In formula (I), R1 to R5 each independently represent a hydrogen atom or a C1-10 alkyl group.

Description

接着剤組成物、並びにこれを含有する接着シート、積層体およびプリント配線板Adhesive composition, and adhesive sheet, laminate and printed wiring board containing same

 本発明は、接着剤組成物に関する。より詳しくは、樹脂基材と、樹脂基材または金属基材との接着に用いられるプリント配線板用接着剤組成物に関する。特にフレキシブルプリント配線板(以下、FPCと略す)用接着剤組成物、並びにそれを含む接着シート、積層体およびプリント配線板に関する。 The present invention relates to an adhesive composition. More specifically, the present invention relates to an adhesive composition for printed wiring boards used for bonding a resin substrate to a resin substrate or a metal substrate. In particular, the present invention relates to an adhesive composition for flexible printed wiring boards (hereinafter abbreviated as FPC), as well as an adhesive sheet, a laminate, and a printed wiring board containing the same.

 FPCは、優れた屈曲性を有することから、パソコン(PC)やスマートフォンなどの多機能化、小型化に対応することができ、狭く複雑な内部に電子回路基板を組み込むために多く使用されている。近年、電子機器の小型化、軽量化、高密度化、高出力化が進み、配線板(電子回路基板)の性能に対する要求がますます高度なものとなっている。特に、伝送速度高速化のために、高い周波数の信号が使用されるようになっている。これに伴い、FPCには高周波領域での低誘電特性(低誘電率、低誘電正接)の要求が高まっている。このような低誘電特性を達成するため、FPCの基材や接着剤の誘電体損失を低減する方策がなされており、FPCで用いられる基材については、従来のポリイミド(PI)やポリエチレンテレフタレート(PET)だけでなく、低誘電特性を有する液晶ポリマー(LCP)やフッ素樹脂などの基材フィルムが提案されている。接着剤としてはポリオレフィンとエポキシの組み合わせ(特許文献1)等の開発やポリフェニレンエーテルを使用した接着剤(特許文献2)等の開発が進められている。  Since FPCs have excellent flexibility, they can accommodate the multi-functionality and miniaturization of personal computers (PCs) and smartphones, and are often used to incorporate electronic circuit boards into narrow and complex interiors. In recent years, electronic devices have become smaller, lighter, more dense, and more powerful, and the demands for the performance of wiring boards (electronic circuit boards) are becoming increasingly sophisticated. In particular, high-frequency signals are being used to increase transmission speeds. Accordingly, there is an increasing demand for low dielectric properties (low dielectric constant, low dielectric tangent) in the high-frequency range for FPCs. In order to achieve such low dielectric properties, measures have been taken to reduce the dielectric loss of FPC substrates and adhesives, and as for substrates used in FPCs, not only conventional polyimide (PI) and polyethylene terephthalate (PET), but also substrate films such as liquid crystal polymers (LCPs) and fluororesins with low dielectric properties have been proposed. As for adhesives, development of combinations of polyolefin and epoxy (Patent Document 1) and adhesives using polyphenylene ether (Patent Document 2) are being developed.

国際公開第2016/047289号International Publication No. 2016/047289 国際公開第2020/196718号International Publication No. 2020/196718

 しかしながら、特許文献1に記載の接着剤はエポキシ樹脂とエポキシ樹脂硬化剤を含有するために極性が高く、特に誘電正接に対する高度な要求を満足できない。特許文献2に記載の接着剤は、FPC接着剤として優れた耐熱性を有しているとは言い難く、誘電特性に関しても不十分である。 However, the adhesive described in Patent Document 1 is highly polar because it contains an epoxy resin and an epoxy resin curing agent, and does not satisfy the high requirements, particularly for dielectric tangent. The adhesive described in Patent Document 2 cannot be said to have excellent heat resistance as an FPC adhesive, and is also insufficient in terms of dielectric properties.

 また、特許文献1に記載される一般的なエポキシ樹脂とカルボキシ基含有樹脂とは反応が遅く、基材に接着剤を塗布し、低温加熱により溶剤を蒸発させた接着シートを製造した場合、硬化反応はほとんど進行しない。そのため、接着シートを使用する際にレジンフロー(つまりラミネート時の樹脂の流動性)が極端に大きくなり、回路の導通を阻害する等、精密な制御に問題を有していた。 Furthermore, the reaction between the general epoxy resin and carboxyl group-containing resin described in Patent Document 1 is slow, and when an adhesive sheet is produced by applying the adhesive to a substrate and evaporating the solvent by low-temperature heating, the curing reaction hardly progresses at all. As a result, when using the adhesive sheet, the resin flow (i.e. the fluidity of the resin during lamination) becomes extremely large, hindering the conduction of the circuit, and there are problems with precise control.

 本発明は、かかる従来技術課題を背景になされたものである。すなわち、本発明の第一の目的は、はんだ耐熱性、接着強度に優れ、さらに比誘電率および誘電正接の低い誘電特性にも優れた接着剤組成物、並びにそれを含む接着シート、積層体およびプリント配線板を提供することである。 The present invention was made against the background of these problems in the conventional technology. That is, the first object of the present invention is to provide an adhesive composition that has excellent solder heat resistance and adhesive strength, and further has excellent dielectric properties such as low relative dielectric constant and dielectric tangent, as well as an adhesive sheet, laminate, and printed wiring board that contain the same.

 また前述した第一の目的とは別に、本発明は、硬化の程度を制御できる接着剤組成物、並びにそれを含む接着シート、積層体およびプリント配線板を提供することを第二の課題として掲げる。 In addition to the first objective described above, the second objective of the present invention is to provide an adhesive composition that allows the degree of curing to be controlled, as well as an adhesive sheet, a laminate, and a printed wiring board that contain the same.

 本発明は、第一の目的あるいは第二の目的のいずれか一方を達成できるものであればよく、第一の目的及び第二の目的の両方を達成できるものであると尚良い。 The present invention may be one that can achieve either the first or second objective, and it would be even better if it could achieve both the first and second objectives.

 本発明者らは鋭意検討した結果、以下に示す手段により、上記課題を解決できることを見出し、本発明に到達した。すなわち、本発明は以下の構成からなる。 As a result of extensive research, the inventors discovered that the above problems could be solved by the means described below, and arrived at the present invention. That is, the present invention has the following configuration.

[1] ポリイミド樹脂及びエポキシ樹脂(E)を含む接着剤組成物であって、
 前記エポキシ樹脂(E)として式(I)で表されるエポキシ樹脂(A)を含み、
 前記エポキシ樹脂(E)として含まれるグリシジルエーテル型エポキシ樹脂(B)の含有量が、前記ポリイミド樹脂100質量部に対して5質量部以下である接着剤組成物。

Figure JPOXMLDOC01-appb-C000004

[式(I)中、R1~R5は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。]
[2] 前記エポキシ樹脂(A)の含有量が、前記ポリイミド樹脂100質量部に対して、0.01質量部以上20質量部以下である[1]に記載の接着剤組成物。
[3] 前記ポリイミド樹脂の酸価が10当量/106g以上1000当量/106g以下である[1]または[2]に記載の接着剤組成物。
[4] (前記エポキシ樹脂(E)のエポキシ価の合計/前記ポリイミド樹脂の酸価の合計)で表される比率が0.5以上10.0以下である[1]~[3]のいずれか1つに記載の接着剤組成物。
[5] 前記エポキシ樹脂(A)の含有量が、前記エポキシ樹脂(E)100質量%中、70質量%以上である[1]~[4]のいずれか1つに記載の接着剤組成物。
[6] 前記エポキシ樹脂(B)の含有量が、前記エポキシ樹脂(E)100質量%中、25質量%以下である[1]~[5]のいずれか1つに記載の接着剤組成物。
[7] 前記式(I)において、R1及び/又はR5がC1-10アルキル基である[1]~[6]のいずれか1つに記載の接着剤組成物。
[8] 前記エポキシ樹脂(A)及び前記グリシジルエーテル型エポキシ樹脂(B)の合計量が、前記エポキシ樹脂(E)100質量%中、50質量%以上である[1]~[7]のいずれか1つに記載の接着剤組成物。
[9] 前記グリシジルエーテル型エポキシ樹脂(B)は、分子内に式(II)または式(III)で表される化学構造を有するエポキシ樹脂である[1]~[8]のいずれか1つに記載の接着剤組成物。
Figure JPOXMLDOC01-appb-C000005
[式(II)中、R6~R9は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。]
Figure JPOXMLDOC01-appb-C000006

[式(III)中、R26~R29は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。]
[10] 前記グリシジルエーテル型エポキシ樹脂(B)を含まない[1]~[9]のいずれか1つに記載の接着剤組成物。
[11] 前記グリシジルエーテル型エポキシ樹脂(B)を含み、
 前記グリシジルエーテル型エポキシ樹脂(B)の含有量が、前記ポリイミド樹脂100質量部に対して0.5質量部以上5質量部以下である[1]~[9]のいずれか1つに記載の接着剤組成物。
[12] 塩素濃度が、接着剤組成物の固形分中、0.01~300ppmである[1]~[11]のいずれか1つに記載の接着剤組成物。
[13] プリント配線板用である[1]~[12]のいずれか1つに記載の接着剤組成物。
[14] 樹脂基材、金属基材または紙類である基材と、離型基材とを、[1]~[12]のいずれか1つに記載の接着剤組成物を介して積層した接着シート。
[15] 下記式に基づいて算出される誘電正接変化率が8~70%である[14]に記載の接着シート。
   誘電正接変化率(%)=(T-T)/T×100
(上記式中、
 T:接着剤組成物を厚さ100μmのテフロン(登録商標)シートに、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥して得られたBステージ品の誘電正接
 T:前記Bステージ品を得た後、180℃で3時間熱処理して硬化させて得られたCステージ品の誘電正接)
[16] 樹脂基材、金属基材または紙類である基材に、[1]~[12]のいずれか1つに記載の接着剤組成物が積層された積層体。
[17] [16]に記載の積層体を構成要素として含むプリント配線板。 [1] An adhesive composition comprising a polyimide resin and an epoxy resin (E),
The epoxy resin (E) contains an epoxy resin (A) represented by formula (I),
an adhesive composition in which the content of a glycidyl ether type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less per 100 parts by mass of the polyimide resin;
Figure JPOXMLDOC01-appb-C000004

[In formula (I), R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.]
[2] The adhesive composition according to [1], wherein the content of the epoxy resin (A) is 0.01 parts by mass or more and 20 parts by mass or less relative to 100 parts by mass of the polyimide resin.
[3] The adhesive composition according to [1] or [2], wherein the acid value of the polyimide resin is from 10 equivalents/10 6 g to 1,000 equivalents/10 6 g.
[4] The adhesive composition according to any one of [1] to [3], wherein a ratio represented by (the sum of the epoxy values of the epoxy resins (E) / the sum of the acid values of the polyimide resins) is 0.5 or more and 10.0 or less.
[5] The adhesive composition according to any one of [1] to [4], wherein the content of the epoxy resin (A) is 70 mass% or more in 100 mass% of the epoxy resin (E).
[6] The adhesive composition according to any one of [1] to [5], wherein the content of the epoxy resin (B) is 25 mass% or less in 100 mass% of the epoxy resin (E).
[7] The adhesive composition according to any one of [1] to [6], wherein, in formula (I), R 1 and/or R 5 is a C 1-10 alkyl group.
[8] The adhesive composition according to any one of [1] to [7], wherein a total amount of the epoxy resin (A) and the glycidyl ether type epoxy resin (B) is 50 mass% or more in 100 mass% of the epoxy resin (E).
[9] The adhesive composition according to any one of [1] to [8], wherein the glycidyl ether type epoxy resin (B) is an epoxy resin having a chemical structure represented by formula (II) or formula (III) in the molecule.
Figure JPOXMLDOC01-appb-C000005
[In formula (II), R 6 to R 9 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]
Figure JPOXMLDOC01-appb-C000006

[In formula (III), R 26 to R 29 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]
[10] The adhesive composition according to any one of [1] to [9], which does not contain the glycidyl ether type epoxy resin (B).
[11] The glycidyl ether type epoxy resin (B),
The adhesive composition according to any one of [1] to [9], wherein the content of the glycidyl ether type epoxy resin (B) is 0.5 parts by mass or more and 5 parts by mass or less per 100 parts by mass of the polyimide resin.
[12] The adhesive composition according to any one of [1] to [11], having a chlorine concentration of 0.01 to 300 ppm in the solid content of the adhesive composition.
[13] The adhesive composition according to any one of [1] to [12], which is for use in a printed wiring board.
[14] An adhesive sheet obtained by laminating a substrate which is a resin substrate, a metal substrate or a paper substrate and a release substrate via the adhesive composition according to any one of [1] to [12].
[15] The adhesive sheet according to [14], wherein the rate of change in dielectric tangent calculated based on the following formula is 8 to 70%.
Dielectric loss tangent change rate (%) = (T B - T C )/T B ×100
(In the above formula,
T B : Dielectric loss tangent of a B-stage product obtained by applying the adhesive composition to a 100 μm thick Teflon (registered trademark) sheet so that the thickness after drying would be 25 μm, and drying at 130° C. for 3 minutes. T C : Dielectric loss tangent of a C-stage product obtained by heat treating the B-stage product for 3 hours at 180° C. for curing.
[16] A laminate in which the adhesive composition according to any one of [1] to [12] is laminated on a substrate which is a resin substrate, a metal substrate or a paper substrate.
[17] A printed wiring board comprising the laminate according to [16] as a component.

 本発明の接着剤組成物は、はんだ耐熱性、接着強度に優れ、さらに誘電特性にも優れている。また本発明の接着剤組成物は、硬化の程度を制御できるものである。このため、高周波領域のFPC用接着剤、接着シート、積層体およびプリント配線板に好適である。 The adhesive composition of the present invention has excellent solder heat resistance and adhesive strength, and also has excellent dielectric properties. The adhesive composition of the present invention also allows the degree of curing to be controlled. For this reason, it is suitable for use in adhesives for FPCs, adhesive sheets, laminates, and printed wiring boards in the high frequency range.

 以下、本発明の実施の一形態について以下に詳述する。ただし、本発明はこれに限定されるものではなく、既述した範囲内で種々の変形を加えた態様で実施できる。 Below, one embodiment of the present invention is described in detail. However, the present invention is not limited to this embodiment, and can be implemented in various modified forms within the scope described above.

<接着剤組成物>
 本発明の接着剤組成物は、ポリイミド樹脂及びエポキシ樹脂(E)を含む接着剤組成物であって、前記エポキシ樹脂(E)として式(I)で表されるエポキシ樹脂(A)を含み、前記エポキシ樹脂(E)として含まれるグリシジルエーテル型エポキシ樹脂(B)の含有量が、前記ポリイミド樹脂100質量部に対して5質量部以下である接着剤組成物である。

Figure JPOXMLDOC01-appb-C000007

[式(I)中、R1~R5は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。] <Adhesive Composition>
The adhesive composition of the present invention is an adhesive composition comprising a polyimide resin and an epoxy resin (E), wherein the epoxy resin (E) comprises an epoxy resin (A) represented by formula (I), and the content of a glycidyl ether type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less relative to 100 parts by mass of the polyimide resin.
Figure JPOXMLDOC01-appb-C000007

[In formula (I), R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.]

 本発明では、ポリイミド樹脂に式(I)で表されるエポキシ樹脂(A)を配合し、グリシジルエーテル型エポキシ樹脂(B)の含有量を所定量以下とすることによって、ポリイミド樹脂中のカルボキシ基がエポキシ樹脂(E)と反応した際に、高密度の架橋構造が形成され、また副生するヒドロキシ基の動きが抑制された架橋構造になることによって、はんだ耐熱性、接着強度に優れ、さらに誘電特性にも優れた接着剤組成物が提供される。 In the present invention, by blending the epoxy resin (A) represented by formula (I) with the polyimide resin and by controlling the content of the glycidyl ether type epoxy resin (B) to a predetermined amount or less, when the carboxyl group in the polyimide resin reacts with the epoxy resin (E), a high-density crosslinked structure is formed, and the movement of the by-product hydroxyl group is suppressed in the crosslinked structure, so that an adhesive composition having excellent solder heat resistance, adhesive strength, and dielectric properties is provided.

<ポリイミド樹脂>
 本発明におけるポリイミド樹脂は主鎖にイミド結合を有するポリマーであり、カルボン酸無水物成分とイソシアネート成分から製造する方法(イソシアネート法)、ポリカルボン酸成分とアミン成分とを反応させてアミック酸を合成した後、閉環させる方法(直接法)、カルボン酸無水物および酸塩化物を有する化合物とジアミンを反応させる方法など方法で製造される。モノマー成分の選択肢の多さでは、直接法が有利である。
<Polyimide resin>
The polyimide resin in the present invention is a polymer having an imide bond in the main chain, and is produced by a method of producing it from a carboxylic acid anhydride component and an isocyanate component (isocyanate method), a method of reacting a polycarboxylic acid component with an amine component to synthesize an amic acid and then ring-closing it (direct method), a method of reacting a compound having a carboxylic acid anhydride and an acid chloride with a diamine, etc. In terms of the number of options for monomer components, the direct method is advantageous.

 本発明におけるポリイミド樹脂は、アミド結合、エステル結合、ウレタン結合などのイミド化以外の反応によって生じる結合種を含むこともできる。これらの結合種を含むことで、樹脂に可撓性を付与することができ、柔軟な硬化塗膜を形成することができる。一方、イミド結合は、その構造の対称性から、極性が一部打ち消されることにより低誘電特性には有利であるため、アミド結合、エステル結合、ウレタン結合などの結合種の含有量は必要最小限にとどめておくことが好ましく、低誘電特性をより良好なものとするためには、イミド結合、アミド結合、エステル結合およびウレタン結合の合計量を100モル%としたとき、イミド結合量は50モル%以上であることが好ましく、70モル%以上がより好ましく、80モル%以上であることがさらに好ましく、100モル%であっても差し支えない。 The polyimide resin of the present invention may also contain bond species resulting from reactions other than imidization, such as amide bonds, ester bonds, and urethane bonds. By containing these bond species, flexibility can be imparted to the resin, and a flexible cured coating film can be formed. On the other hand, since imide bonds are advantageous for low dielectric properties because the polarity is partially canceled due to the symmetry of their structure, it is preferable to keep the content of bond species such as amide bonds, ester bonds, and urethane bonds to the minimum necessary, and in order to improve low dielectric properties, when the total amount of imide bonds, amide bonds, ester bonds, and urethane bonds is taken as 100 mol%, the amount of imide bonds is preferably 50 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more, and may be 100 mol%.

 本発明におけるポリイミド樹脂を構成するカルボン酸無水物成分としては特に限定されず、例えば、ピロメリット酸二無水物、3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、3,3’,4,4’-ビフェニルテトラカルボン酸二無水物、1,2,5,6-ナフタレンテトラカルボン酸二無水物、1,4,5,8-ナフタレンテトラカルボン酸二無水物、3,4,9,10-ペリレンテトラカルボン酸二無水物、3,3’,4,4’-ジフェニルスルホンテトラカルボン酸二無水物、4,4’-オキシジフタル酸二無水物、1,1,1,3,3,3-ヘキサフルオロ-2,2-ビス(2,3-又は3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス(2,3-又は3,4-ジカルボキシフェニル)プロパン二無水物、2,2-ビス[4-(2,3-又は3,4-ジカルボキシフェノキシ)フェニル]プロパン二無水物等の芳香環を有する四塩基酸二無水物または、meso-ブタン-1,2,3,4-テトラカルボン酸二無水物、ペンタン-1,2,4,5-テトラカルボン酸二無水物等の脂肪族の四塩基酸二無水物、シクロブタンテトラカルボン酸二無水物、シクロペンタンテトラカルボン酸二無水物、ジシクロヘキシル-3,3’,4,4’-テトラカルボン酸二無水物や、前記芳香環を有する四塩基酸二無水物の水素添加物等の脂環族の四塩基酸二無水物が挙げられる。また、無水トリメリット酸や、エチレングリコールビスアンヒドロトリメリテート、プロピレングリコールビスアンヒドロトリメリテート、1,4-ブタンジオールビスアンヒドロトリメリテート等のアルキレングリコールビスアンヒドロトリメリテート等の無水トリメリット酸誘導体を用いてもよい。これらは単独で使用しても良いし、複数種を組み合わせても良い。誘電特性の観点から芳香環を有する四塩基酸二無水物および脂環族の四塩基酸二無水物が好ましく、より好ましくは3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物、2,2-ビス[4-(2,3-又は3,4-ジカルボキシフェノキシ)フェニル]プロパン二無水物(BPADA)である。 The carboxylic acid anhydride component constituting the polyimide resin in the present invention is not particularly limited, and examples thereof include pyromellitic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-biphenyl tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 3,4,9,10-perylene tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(2,3- or 3,4-dicarboxyphenyl)propanhydride, and the like. Examples of the tetrabasic acid dianhydride include tetrabasic acid dianhydrides having an aromatic ring, such as 2,2-bis(2,3- or 3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis[4-(2,3- or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride, and the like; aliphatic tetrabasic acid dianhydrides, such as meso-butane-1,2,3,4-tetracarboxylic acid dianhydride and pentane-1,2,4,5-tetracarboxylic acid dianhydride; and alicyclic tetrabasic acid dianhydrides, such as cyclobutane tetracarboxylic acid dianhydride, cyclopentane tetracarboxylic acid dianhydride, dicyclohexyl-3,3',4,4'-tetracarboxylic acid dianhydride, and hydrogenated products of the tetrabasic acid dianhydrides having an aromatic ring. In addition, trimellitic anhydride and trimellitic anhydride derivatives such as alkylene glycol bisanhydrotrimellitate, such as ethylene glycol bisanhydrotrimellitate, propylene glycol bisanhydrotrimellitate, and 1,4-butanediol bisanhydrotrimellitate, may be used. These may be used alone or in combination. From the viewpoint of dielectric properties, tetrabasic acid dianhydrides having an aromatic ring and alicyclic tetrabasic acid dianhydrides are preferred, and 3,3',4,4'-benzophenonetetracarboxylic acid dianhydride and 2,2-bis[4-(2,3- or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA) are more preferred.

 本発明におけるポリイミド樹脂を構成するイソシアネート成分としては特に限定されず、芳香環を有するジイソシアネートとして、例えば、トリレンジイソシアネート(TDI)、3,3’-ジメチルジフェニルメタン-4,4’-ジイソシアネートおよびその構造異性体、3,3’-ジエチルジフェニルメタン-4,4’-ジイソシアネートおよびその構造異性体、ジフェニルメタン-4,4’-ジイソシアネート、ジフェニルメタン-3,3’-ジイソシアネート、ジフェニルメタン-3,4’-ジイソシアネート、ジフェニルメタン-2,4’-ジイソシアネート、ジフェニルメタン-2,2’-ジイソシアネート、ジフェニルエーテル-4,4’-ジイソシアネート、ベンゾフェノン-4,4’-ジイソシアネート、ジフェニルスルホン-4,4’-ジイソシアネート、m-キシリレンジイソシアネート、p-キシリレンジイソシアネート、ナフタレン-2,6-ジイソシアネート、3,3’または2,2’-ジメチルビフェニル-4,4’-ジイソシアネート、3,3’-または2,2’-ジエチルビフェニル-4,4’-ジイソシアネート、3,3’-ジメトキシビフェニル-4,4’-ジイソシアネート等が挙げられる。中でも、重合性の観点から好ましくは、ジフェニルメタン-4,4’-ジイソシアネート(MDI)、3,3’-ジメチルビフェニル-4,4’-ジイソシアネート(ToDI)である。これらは単独で使用してもよいし、複数種を組み合わせてもよい。 The isocyanate component constituting the polyimide resin in the present invention is not particularly limited, and examples of diisocyanates having an aromatic ring include tolylene diisocyanate (TDI), 3,3'-dimethyldiphenylmethane-4,4'-diisocyanate and its structural isomers, 3,3'-diethyldiphenylmethane-4,4'-diisocyanate and its structural isomers, diphenylmethane-4,4'-diisocyanate, diphenylmethane-3,3'-diisocyanate, diphenylmethane-3,4'-diisocyanate, and diphenylmethane-2,4'-diisocyanate. Examples of the diisocyanate include diphenylmethane-2,2'-diisocyanate, diphenylether-4,4'-diisocyanate, benzophenone-4,4'-diisocyanate, diphenylsulfone-4,4'-diisocyanate, m-xylylene diisocyanate, p-xylylene diisocyanate, naphthalene-2,6-diisocyanate, 3,3'- or 2,2'-dimethylbiphenyl-4,4'-diisocyanate, 3,3'- or 2,2'-diethylbiphenyl-4,4'-diisocyanate, and 3,3'-dimethoxybiphenyl-4,4'-diisocyanate. Among these, diphenylmethane-4,4'-diisocyanate (MDI) and 3,3'-dimethylbiphenyl-4,4'-diisocyanate (ToDI) are preferred from the viewpoint of polymerizability. These may be used alone or in combination.

 ジイソシアネートとして、既に挙げた芳香環を有するものの他に、脂肪族もしくは脂環族のものも用いることができ、例えば、前項で挙げた成分のいずれかを水素添加したジイソシアネートを挙げることができる。また、イソホロンジイソシアネート、1,4-シクロヘキサンジイソシアネート、1,3-シクロヘキサンジイソシアネート、エチレンジイソシアネート、プロピレンジイソシアネート、ヘキサメチレンジイソシアネートなども挙げられる。 As diisocyanates, in addition to those already mentioned that have an aromatic ring, aliphatic or alicyclic diisocyanates can also be used, such as diisocyanates obtained by hydrogenating any of the components listed in the previous section. Other examples include isophorone diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, ethylene diisocyanate, propylene diisocyanate, and hexamethylene diisocyanate.

 本発明におけるポリイミド樹脂を構成するアミン成分としては特に限定されず、例えばダイマージアミン、m-フェニレンジアミン、2,5-ジエチル-6-メチル-1,3-ベンゼンジアミン、p-フェニレンジアミン、2,5-ジメチル-1,4-フェニレンジアミン、2,3,5,6-テトラメチル-1,4-フェニレンジアミン等が挙げられる。中でも、低誘電特性の観点から好ましくはダイマージアミンである。 The amine components constituting the polyimide resin in the present invention are not particularly limited, and examples thereof include dimer diamine, m-phenylenediamine, 2,5-diethyl-6-methyl-1,3-benzenediamine, p-phenylenediamine, 2,5-dimethyl-1,4-phenylenediamine, and 2,3,5,6-tetramethyl-1,4-phenylenediamine. Among these, dimer diamine is preferred from the viewpoint of low dielectric properties.

 本発明におけるポリイミド樹脂は、上記のカルボン酸無水物成分、イソシアネート成分、アミン成分以外の成分を含有してもよい。例えば芳香族ジカルボン酸成分、脂肪族ジカルボン酸成分、ジオール成分等が挙げられる。芳香族ジカルボン酸成分としては特に限定されないが、テレフタル酸、イソフタル酸、オルトフタル酸、4,4’-ジカルボキシビフェニル、5-ナトリウムスルホイソフタル酸、ナフタレンジカルボン酸またはこれらのエステル等が挙げられる。また、脂肪族ジカルボン酸としては特に限定されないが、ダイマー酸、1,4-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、テトラヒドロフタル酸、メチルテトラヒドロフタル酸、テトラヒドロフタル酸無水物、メチルテトラヒドロフタル酸無水物、水素添加ナフタレンジカルボン酸などを使用することができる。好ましくは、ダイマー酸であり、優れた誘電特性を発現することができる。ジオール成分としては特に限定されないが、デカンジオール、ダイマージオール、両末端水酸基ポリブタジエン、両末端水酸基水素化ポリブタジエン、両末端水酸基ポリイソプレン、両末端水酸基ポリオレフィンなどが挙げられる。この中でも、誘電特性に優れることから両末端水酸基ポリブタジエンが好ましい。 The polyimide resin in the present invention may contain components other than the above-mentioned carboxylic anhydride component, isocyanate component, and amine component. Examples include aromatic dicarboxylic acid components, aliphatic dicarboxylic acid components, and diol components. Examples of aromatic dicarboxylic acid components include, but are not limited to, terephthalic acid, isophthalic acid, orthophthalic acid, 4,4'-dicarboxybiphenyl, 5-sodium sulfoisophthalic acid, naphthalenedicarboxylic acid, and esters thereof. Examples of aliphatic dicarboxylic acids include, but are not limited to, dimer acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, tetrahydrophthalic acid, methyltetrahydrophthalic acid, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and hydrogenated naphthalenedicarboxylic acid. Dimer acid is preferable, as it can exhibit excellent dielectric properties. The diol component is not particularly limited, but examples include decanediol, dimer diol, polybutadiene with hydroxyl groups at both ends, hydrogenated polybutadiene with hydroxyl groups at both ends, polyisoprene with hydroxyl groups at both ends, and polyolefin with hydroxyl groups at both ends. Among these, polybutadiene with hydroxyl groups at both ends is preferred because of its excellent dielectric properties.

 本発明におけるポリイミド樹脂の数平均分子量(Mn)は10,000~50,000の範囲であることが好ましい。より好ましくは15,000~45,000の範囲であり、さらに好ましくは20,000~40,000の範囲である。前記下限値以上とすることで凝集力が良好となり、優れた接着性を発現することができる。また、前記上限値以下とすることで流動性に優れ、操作性が良好となる。 The number average molecular weight (Mn) of the polyimide resin in the present invention is preferably in the range of 10,000 to 50,000. More preferably, it is in the range of 15,000 to 45,000, and even more preferably, it is in the range of 20,000 to 40,000. By making it equal to or greater than the lower limit, the cohesive force is good and excellent adhesive properties can be achieved. Furthermore, by making it equal to or less than the upper limit, excellent fluidity and operability can be achieved.

 本発明におけるポリイミド樹脂はカルボキシ基を有していることが好ましく、ポリイミド樹脂の酸価は耐熱性および樹脂基材や金属基材との接着性の観点から、下限は好ましくは10当量/106g以上であり、より好ましくは100当量/106g以上であり、さらに好ましくは150当量/106g以上である。前記の値以上であることで、エポキシ樹脂との相溶性が上がり、接着強度が向上したり、また架橋密度が上がったりすることで耐熱性も向上できる。上限は好ましくは1000当量/106g以下であり、より好ましくは700当量/106g以下であり、さらに好ましくは500当量/106g以下である。前記の値以下であると、接着性、低誘電特性がより良好となる。 The polyimide resin in the present invention preferably has a carboxy group, and the acid value of the polyimide resin is preferably 10 equivalents/10 6 g or more, more preferably 100 equivalents/10 6 g or more, and even more preferably 150 equivalents/10 6 g or more, from the viewpoint of heat resistance and adhesion to a resin substrate or a metal substrate. By being equal to or more than the above value, the compatibility with the epoxy resin is improved, the adhesive strength is improved, and the crosslinking density is increased, so that the heat resistance can also be improved. The upper limit is preferably 1000 equivalents/10 6 g or less, more preferably 700 equivalents/10 6 g or less, and even more preferably 500 equivalents/10 6 g or less. When it is equal to or less than the above value, the adhesiveness and low dielectric properties are better.

 本発明におけるポリイミド樹脂のガラス転移温度は、-20℃以上であることが好ましい。より好ましくは0℃以上、さらに好ましくは20℃以上である。ガラス転移温度が前記下限値以上であることで、はんだ耐熱性を向上することができる。ガラス転移温度の上限は特に限定されないが、実用上は300℃以下であり、200℃以下であっても差し支えない。 The glass transition temperature of the polyimide resin in the present invention is preferably -20°C or higher. More preferably, it is 0°C or higher, and even more preferably, it is 20°C or higher. By having a glass transition temperature equal to or higher than the lower limit, it is possible to improve the solder heat resistance. There is no particular upper limit to the glass transition temperature, but in practice it is 300°C or lower, and it may be 200°C or lower.

 本発明におけるポリイミド樹脂は、周波数10GHzにおける比誘電率(εc)が3.0以下であることが好ましい。より好ましくは2.8以下であり、さらに好ましくは2.6以下である。下限は特に限定されないが、実用上は2.0である。また、周波数1GHz~60GHzの全領域における比誘電率(εc)が3.0以下であることが好ましく、2.8以下であることがより好ましく、2.6以下であることがさらに好ましい。 The polyimide resin in the present invention preferably has a relative dielectric constant (εc) of 3.0 or less at a frequency of 10 GHz. More preferably, it is 2.8 or less, and even more preferably, it is 2.6 or less. There is no particular lower limit, but in practical use, it is 2.0. Furthermore, the relative dielectric constant (εc) in the entire frequency range from 1 GHz to 60 GHz is preferably 3.0 or less, more preferably 2.8 or less, and even more preferably 2.6 or less.

 本発明におけるポリイミド樹脂は、周波数10GHzにおける誘電正接(tanδ)が0.005以下であることが好ましい。より好ましくは0.004以下であり、さらにより好ましくは0.003以下である。下限は特に限定されないが、実用上は0.0001以上である。また、周波数1GHz~60GHzの全領域における誘電正接(tanδ)が0.005以下であることが好ましく、0.004以下であることがより好ましく、0.003以下であることがさらに好ましい。 The polyimide resin in the present invention preferably has a dielectric loss tangent (tan δ) of 0.005 or less at a frequency of 10 GHz. More preferably, it is 0.004 or less, and even more preferably, it is 0.003 or less. There is no particular lower limit, but in practical use, it is 0.0001 or more. Furthermore, the dielectric loss tangent (tan δ) over the entire frequency range of 1 GHz to 60 GHz is preferably 0.005 or less, more preferably 0.004 or less, and even more preferably 0.003 or less.

 ポリイミド樹脂は、例えば、溶媒中でカルボン酸無水物成分と、イソシアネート成分またはアミン成分とを溶解させ、加熱することで得られる。このとき、カルボン酸無水物成分の酸無水物基と、イソシアネート成分のイソシアネート基またはアミン成分のアミノ基との比率が、モル比で100:91~100:109であることが好ましい。この範囲を外れると、分子量が十分に上がらずに機械的強度が不足したり、重合中にゲル化したりする恐れがある。また、ポリイミド樹脂のイミド環部分は樹脂及び樹脂ワニス安定性の面から90%以上閉環していることが好ましい。そのためには、ポリイミド重合時に十分に反応させる必要があり、反応温度を高くしたり触媒を添加したりするといった方法がある。 Polyimide resins can be obtained, for example, by dissolving a carboxylic anhydride component and an isocyanate component or an amine component in a solvent and heating the solution. At this time, it is preferable that the molar ratio of the acid anhydride group of the carboxylic anhydride component to the isocyanate group of the isocyanate component or the amino group of the amine component is 100:91 to 100:109. Outside this range, the molecular weight may not increase sufficiently, resulting in insufficient mechanical strength or gelation during polymerization. In addition, from the perspective of the stability of the resin and resin varnish, it is preferable that the imide ring portion of the polyimide resin is 90% or more ring-closed. To achieve this, it is necessary to react sufficiently during polyimide polymerization, and methods such as increasing the reaction temperature or adding a catalyst are available.

 本発明におけるポリイミド樹脂の重合に用いることのできる溶剤としては、例えばN-メチル-2-ピロリドン、γ-ブチロラクトン、ジメチルイミダゾリジノン、ジメチルスルホキシド、ジメチルホルムアミド、N-エチル-2-ピロリドン、ジメチルアセトアミド、シクロヘキサノン、シクロペンタノン、テトラヒドロフラン、メチルシクロヘキサンなどが挙げられ、この中では、重合性の観点から、シクロヘキサノンが好ましい。また重合後は重合に用いた溶剤もしくは他の低沸点溶剤で希釈して不揮発分濃度や溶液粘度を調整することができる。 Solvents that can be used in the polymerization of the polyimide resin in the present invention include, for example, N-methyl-2-pyrrolidone, γ-butyrolactone, dimethylimidazolidinone, dimethylsulfoxide, dimethylformamide, N-ethyl-2-pyrrolidone, dimethylacetamide, cyclohexanone, cyclopentanone, tetrahydrofuran, and methylcyclohexane, of which cyclohexanone is preferred from the viewpoint of polymerization properties. After polymerization, the non-volatile content and solution viscosity can be adjusted by diluting with the solvent used in the polymerization or another low-boiling point solvent.

 低沸点溶剤としては、トルエン、キシレンなどの芳香族系溶剤、ヘキサン、へプタン、オクタンなどの脂肪族系溶剤、メタノール、エタノール、プロパノール、ブタノール、イソプロパノールなどのアルコール系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、シクロペンタノンなどのケトン系溶剤、ジエチルエーテル、テトラヒドロフランなどのエーテル系溶剤、酢酸エチル、酢酸ブチル、酢酸イソブチルなどのエステル系溶剤などが挙げられる。 Low boiling point solvents include aromatic solvents such as toluene and xylene, aliphatic solvents such as hexane, heptane, and octane, alcohol solvents such as methanol, ethanol, propanol, butanol, and isopropanol, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and cyclopentanone, ether solvents such as diethyl ether and tetrahydrofuran, and ester solvents such as ethyl acetate, butyl acetate, and isobutyl acetate.

 また、反応を促進するためにフッ化ナトリウム、フッ化カリウム、ナトリウムメトキシド等のアルカリ金属類、トリエチレンジアミン、トリエチルアミン、ジエタノールアミン、1,8-ジアザビシクロ[5,4,0]-7-ウンデセン、1,5-ジアザビシクロ[4,3,0]-5-ノネン等のアミン類やジブチル錫ジラウレート等の触媒を用いることができる。 In addition, to accelerate the reaction, catalysts such as alkali metals such as sodium fluoride, potassium fluoride, and sodium methoxide, amines such as triethylenediamine, triethylamine, diethanolamine, 1,8-diazabicyclo[5,4,0]-7-undecene, and 1,5-diazabicyclo[4,3,0]-5-nonene, and dibutyltin dilaurate can be used.

 ポリイミド樹脂は、接着剤組成物における主剤として含まれることが好ましい。本明細書において接着性組成物における主剤とは、具体的には接着性組成物の固形分中、最も含有量の多い成分をいう。本発明の接着剤組成物におけるポリイミド樹脂の含有量は、接着剤組成物の固形分100質量%中、5質量%以上であることが好ましく、20質量%以上がより好ましく、30質量%以上がさらに好ましい。また、99質量%以下であることが好ましく、95質量%以下がより好ましく、90質量%以下がさらに好ましい。前記の範囲内であると、接着性や耐熱性が良好となるため好ましい。 The polyimide resin is preferably included as a main component in the adhesive composition. In this specification, the main component in the adhesive composition specifically refers to the component that is contained in the largest amount in the solid content of the adhesive composition. The content of the polyimide resin in the adhesive composition of the present invention is preferably 5% by mass or more, more preferably 20% by mass or more, and even more preferably 30% by mass or more, based on 100% by mass of the solid content of the adhesive composition. It is also preferably 99% by mass or less, more preferably 95% by mass or less, and even more preferably 90% by mass or less. It is preferable that the content is within the above range because it provides good adhesion and heat resistance.

<エポキシ樹脂(E)>
 本発明の接着剤組成物は、エポキシ樹脂(E)として式(I)で表されるエポキシ樹脂(A)を含有する。エポキシ樹脂(A)は、エポキシ基を2個有するため、高密度の架橋構造を形成するのに有利である。なおエポキシ基を3個以上有するエポキシ樹脂は、全てのエポキシ基が反応せずに一部が残存する場合があり、誘電正接が悪化するため好ましくない。さらにエポキシ樹脂(A)は、窒素原子と、これに間接的に結合するエポキシ基間の炭素数が少ないため、エポキシ樹脂(A)は立体障害が大きく、運動性が悪い構造となっている。このような立体障害の大きな構造であれば、原子の動きを抑制できるため、低誘電正接の接着剤組成物を得るのに最適である。
<Epoxy resin (E)>
The adhesive composition of the present invention contains an epoxy resin (A) represented by formula (I) as the epoxy resin (E). Since the epoxy resin (A) has two epoxy groups, it is advantageous for forming a high-density crosslinked structure. An epoxy resin having three or more epoxy groups is not preferable because some of the epoxy groups may not react and may remain, resulting in a deterioration in the dielectric tangent. Furthermore, since the number of carbon atoms between the nitrogen atom and the epoxy group indirectly bonded thereto is small, the epoxy resin (A) has a large steric hindrance and a structure with poor mobility. Such a structure with large steric hindrance can suppress the movement of atoms, making it ideal for obtaining an adhesive composition with a low dielectric tangent.

 またエポキシ樹脂(A)は、硬化後に原子の動きが抑制された結果、硬化の進行とともに半硬化物(Bステージ品)の誘電正接が低下していく。加えてエポキシ樹脂(A)は、一般的なエポキシ樹脂(ただしエポキシ樹脂(A)を除く)と比較してポリイミド樹脂との反応も早いため、基材に接着剤組成物を塗布し、低温加熱により溶剤を蒸発させた段階で硬化反応が徐々に進行していく。これらにより、本発明の接着剤組成物では、Bステージ品からCステージ品の段階で誘電正接が大きく低下する。この特性を利用することで、塗布後の接着剤組成物の誘電正接の低下をモニタリングし、得られる誘電正接から接着剤組成物の硬化の程度(反応の程度)を把握することができる。接着剤組成物の硬化の程度は、架橋状態と密接な関係を有するレジンフローやはんだ耐熱性等に関わるため、接着剤組成物の硬化の程度を把握することは、これらの特性を精密に制御することに繋がるものである。

Figure JPOXMLDOC01-appb-C000008

[式(I)中、R1~R5は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。] In addition, the epoxy resin (A) has a dielectric loss tangent of the semi-cured product (B stage product) that decreases as the curing progresses, as a result of the suppression of atomic movement after curing. In addition, the epoxy resin (A) reacts with the polyimide resin more quickly than general epoxy resins (except for the epoxy resin (A)), so the curing reaction gradually progresses at the stage where the adhesive composition is applied to the substrate and the solvent is evaporated by low-temperature heating. As a result, the dielectric loss tangent of the adhesive composition of the present invention is significantly reduced from the B stage product to the C stage product. By utilizing this characteristic, the decrease in the dielectric loss tangent of the adhesive composition after application can be monitored, and the degree of curing (degree of reaction) of the adhesive composition can be grasped from the obtained dielectric loss tangent. The degree of curing of the adhesive composition is related to resin flow and solder heat resistance, which are closely related to the crosslinking state, so grasping the degree of curing of the adhesive composition leads to precise control of these characteristics.
Figure JPOXMLDOC01-appb-C000008

[In formula (I), R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.]

 式(I)におけるC1-10アルキル基(-Cn2n+1、ただしnは1~10の整数を表す)は、直鎖状でも分岐状でもよい。前記C1-10アルキル基は、好ましくはC1-6アルキル基であり、より好ましくはC1-3アルキル基であり、よりさらに好ましくはメチル基またはエチル基である。 The C 1-10 alkyl group (-C n H 2n+1 , where n is an integer from 1 to 10) in formula (I) may be linear or branched. The C 1-10 alkyl group is preferably a C 1-6 alkyl group, more preferably a C 1-3 alkyl group, and even more preferably a methyl group or an ethyl group.

 式(I)において、R1~R5のうち、0~3個がC1-10アルキル基であって、当該C1-10アルキル基以外は水素原子であることが好ましく、R1~R5のうち、0~1個がC1-10アルキル基であって、当該C1-10アルキル基以外は水素原子であることがより好ましい。 In formula (I), it is preferable that 0 to 3 of R 1 to R 5 are C 1-10 alkyl groups and the groups other than the C 1-10 alkyl groups are hydrogen atoms, and it is more preferable that 0 to 1 of R 1 to R 5 is a C 1-10 alkyl group and the groups other than the C 1-10 alkyl groups are hydrogen atoms.

 式(I)において、少なくともR1及び/又はR5はC1-10アルキル基であることが好ましい。R1及び/又はR5がC1-10アルキル基であれば、これらが立体障害となって極性基の動きを阻害できるため、低誘電正接の接着剤組成物を得るのに有効である。 In formula (I), it is preferable that at least R1 and/or R5 are a C1-10 alkyl group. If R1 and/or R5 are a C1-10 alkyl group, they act as steric hindrances and can inhibit the movement of polar groups, which is effective in obtaining an adhesive composition with a low dielectric tangent.

 エポキシ樹脂(A)としては、N,N-ジグリシジルアニリン、N,N-(ジグリシジル)-o-トルイジン、N,N-(ジグリシジル)-m-トルイジン、N,N-(ジグリシジル)-p-トルイジン等が例示され、好ましくはN,N-(ジグリシジル)-o-トルイジン、N,N-(ジグリシジル)-m-トルイジン、N,N-(ジグリシジル)-p-トルイジンである。 Examples of epoxy resin (A) include N,N-diglycidylaniline, N,N-(diglycidyl)-o-toluidine, N,N-(diglycidyl)-m-toluidine, and N,N-(diglycidyl)-p-toluidine, with N,N-(diglycidyl)-o-toluidine, N,N-(diglycidyl)-m-toluidine, and N,N-(diglycidyl)-p-toluidine being preferred.

 エポキシ樹脂(A)のエポキシ価は、耐熱性および樹脂基材や金属基材との接着性の観点から、好ましくは5,000~12,000当量/106g、より好ましくは6,000~11,000当量/106g、さらに好ましくは7,000~10,000当量/106gである。前記の値以上であることで、接着強度が向上したり、また架橋密度が上がったりすることで耐熱性も向上できる。前記の値以下であると、接着性、低誘電特性がより良好となる。なおエポキシ価は、JIS K7236の規定に準拠して評価できる(以下、同様である)。 From the viewpoint of heat resistance and adhesion to resin substrates and metal substrates, the epoxy value of the epoxy resin (A) is preferably 5,000 to 12,000 equivalents/10 6 g, more preferably 6,000 to 11,000 equivalents/10 6 g, and even more preferably 7,000 to 10,000 equivalents/10 6 g. When it is equal to or greater than the above value, the adhesive strength is improved and the crosslinking density is increased, thereby improving the heat resistance. When it is equal to or less than the above value, the adhesiveness and low dielectric properties are improved. The epoxy value can be evaluated in accordance with the provisions of JIS K7236 (hereinafter the same).

 エポキシ樹脂(A)の含有量は、ポリイミド樹脂100質量部に対して、0.01質量部以上であることが好ましく、より好ましくは0.1質量部以上であり、さらに好ましくは1質量部以上である。前記下限値以上とすることで、十分な硬化効果が得られ、優れた接着性およびはんだ耐熱性を発現することができる。また、20質量部以下であることが好ましく、より好ましくは10質量部以下であり、さらに好ましくは6質量部以下である。前記上限値以下とすることで、ポットライフ性および低誘電特性が良好となる。すなわち、上記範囲内とすることで、接着性、はんだ耐熱性に加え、優れた低誘電特性を有する接着剤組成物を得ることができる。 The content of epoxy resin (A) is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, and even more preferably 1 part by mass or more, relative to 100 parts by mass of polyimide resin. By making it equal to or more than the lower limit, a sufficient curing effect can be obtained, and excellent adhesion and solder heat resistance can be exhibited. Also, it is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 6 parts by mass or less. By making it equal to or less than the upper limit, the pot life and low dielectric properties become good. In other words, by making it within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesion and solder heat resistance can be obtained.

 エポキシ樹脂(A)の含有量は、本発明の接着剤組成物が含むエポキシ樹脂(E)100質量%中、好ましくは70質量%以上、より好ましくは80質量%以上、さらに好ましくは90質量%以上である。前記下限値以上とすることで、誘電特性が極めて良好となる。上限は特に限定されないが、100質量%であってもよく、95質量%も許容される。 The content of epoxy resin (A) is preferably 70% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more, based on 100% by mass of epoxy resin (E) contained in the adhesive composition of the present invention. By making it equal to or more than the lower limit, the dielectric properties become extremely good. The upper limit is not particularly limited, but it may be 100% by mass, and 95% by mass is also acceptable.

 本発明の接着剤組成物は、エポキシ樹脂(E)としてグリシジルエーテル型エポキシ樹脂(B)を少量含有してもよい。グリシジルエーテル型エポキシ樹脂(B)とは、具体的には、グリシジル基とエーテル基が結合したグリシジルエーテル基を分子内に含むエポキシ樹脂をいう。グリシジルエーテル基は、立体障害が少なく、局所的に運動性が高い構造となっている。またエポキシ樹脂(A)では窒素原子1個に対しグリシジル基が2個結合しているが、グリシジルエーテル基は酸素原子1個に対しグリシジル基が1個しか結合しておらず、反応点も少ない。これらのことが影響して、エポキシ樹脂(B)の含有量が所定量以上となると、誘電正接の低い接着剤組成物を得ることが難しくなるため、本発明の接着剤組成物は、エポキシ樹脂(B)を含む場合であってもその量は少量であるか、又は含まないことが望ましい。 The adhesive composition of the present invention may contain a small amount of glycidyl ether type epoxy resin (B) as the epoxy resin (E). The glycidyl ether type epoxy resin (B) specifically refers to an epoxy resin containing a glycidyl ether group in the molecule, in which a glycidyl group and an ether group are bonded. The glycidyl ether group has a structure with little steric hindrance and high local mobility. In addition, while two glycidyl groups are bonded to one nitrogen atom in the epoxy resin (A), the glycidyl ether group has only one glycidyl group bonded to one oxygen atom, and has few reaction points. Due to these factors, if the content of the epoxy resin (B) exceeds a predetermined amount, it becomes difficult to obtain an adhesive composition with a low dielectric tangent. Therefore, it is desirable that the adhesive composition of the present invention contains only a small amount of epoxy resin (B) even if it contains epoxy resin (B), or does not contain any epoxy resin (B).

 エポキシ樹脂(B)としては、分子内に式(II)または式(III)で表される化学構造を有するエポキシ樹脂(B)が好ましい。

Figure JPOXMLDOC01-appb-C000009

[式(II)中、R6~R9は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。]
Figure JPOXMLDOC01-appb-C000010

[式(III)中、R26~R29は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。] The epoxy resin (B) is preferably an epoxy resin (B) having a chemical structure represented by formula (II) or formula (III) in the molecule.
Figure JPOXMLDOC01-appb-C000009

[In formula (II), R 6 to R 9 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]
Figure JPOXMLDOC01-appb-C000010

[In formula (III), R 26 to R 29 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]

 エポキシ樹脂(B)としては、中でも式(II-A)、式(II-B)または式(III-A)で表されるエポキシ樹脂が好ましく、低誘電特性やはんだ耐熱性の観点から式(II-A)または式(III-A)で表されるエポキシ樹脂がより好ましい。

Figure JPOXMLDOC01-appb-C000011

[式(II-A)中、R6~R9は前記に同じ。]
Figure JPOXMLDOC01-appb-C000012

[式(II-B)中、R6~R9は前記に同じ。R10~R15は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。]
Figure JPOXMLDOC01-appb-C000013

[式(III-A)中、R26~R29は前記に同じ。] As the epoxy resin (B), an epoxy resin represented by formula (II-A), formula (II-B) or formula (III-A) is preferable, and from the viewpoint of low dielectric properties and solder heat resistance, an epoxy resin represented by formula (II-A) or formula (III-A) is more preferable.
Figure JPOXMLDOC01-appb-C000011

[In formula (II-A), R 6 to R 9 are the same as defined above.]
Figure JPOXMLDOC01-appb-C000012

[In formula (II-B), R 6 to R 9 are the same as defined above. R 10 to R 15 each independently represent a hydrogen atom or a C 1-10 alkyl group.]
Figure JPOXMLDOC01-appb-C000013

[In formula (III-A), R 26 to R 29 are the same as above.]

 式(II)、式(III)、式(II-A)、式(II-B)及び式(III-A)におけるC1-10アルキル基(-Cn2n+1、ただしnは1~10の整数を表す)は、直鎖状でも分岐状でもよい。前記C1-10アルキル基は、好ましくはC1-6アルキル基であり、より好ましくはC1-3アルキル基であり、よりさらに好ましくはメチル基またはエチル基である。 The C 1-10 alkyl group (-C n H 2n+1 , where n is an integer from 1 to 10) in formulae (II), (III), (II-A), (II-B) and (III-A) may be linear or branched. The C 1-10 alkyl group is preferably a C 1-6 alkyl group, more preferably a C 1-3 alkyl group, and even more preferably a methyl group or an ethyl group.

 このようなエポキシ樹脂(B)としては、例えば、以下のものが例示される。

Figure JPOXMLDOC01-appb-C000014

Figure JPOXMLDOC01-appb-C000015

Figure JPOXMLDOC01-appb-C000016
Examples of such epoxy resins (B) include the following.
Figure JPOXMLDOC01-appb-C000014

Figure JPOXMLDOC01-appb-C000015

Figure JPOXMLDOC01-appb-C000016

 エポキシ樹脂(B)のエポキシ価は、耐熱性および樹脂基材や金属基材との接着性の観点から、好ましくは3,000~13,000当量/106g、より好ましくは4,000~12,000当量/106g、さらに好ましくは5,000~11,000当量/106gである。前記の値以上であることで、接着強度が向上したり、また架橋密度が上がったりすることで耐熱性も向上できる。前記の値以下であると、接着性、低誘電特性がより良好となる。 From the viewpoint of heat resistance and adhesion to resin substrates and metal substrates, the epoxy value of the epoxy resin (B) is preferably 3,000 to 13,000 equivalents/10 6 g, more preferably 4,000 to 12,000 equivalents/10 6 g, and even more preferably 5,000 to 11,000 equivalents/10 6 g. When it is equal to or greater than the above value, the adhesive strength is improved and the crosslinking density is increased, thereby improving heat resistance. When it is equal to or less than the above value, the adhesiveness and low dielectric properties are better.

 エポキシ樹脂(B)の含有量は、ポリイミド樹脂100質量部に対して、5質量部以下であり、好ましくは1質量部以下であり、さらに好ましくは0質量部である。前記上限値以下とすることでグリシジルエーテル基由来の水酸基を減らすことができ、低誘電特性が良好となる。すなわち、エポキシ樹脂(A)と、前記上限値以下のエポキシ樹脂(B)を用いることで、接着性、はんだ耐熱性に加え、優れた低誘電特性を有する接着剤組成物を得ることができる。本発明の接着剤樹脂組成物がエポキシ樹脂(B)を含む場合、エポキシ樹脂(B)の含有量は、ポリイミド樹脂100質量部に対して、好ましくは0.5質量部以上、より好ましくは2質量部以上、さらに好ましくは3質量部以上である。 The content of epoxy resin (B) is 5 parts by mass or less, preferably 1 part by mass or less, and more preferably 0 parts by mass, per 100 parts by mass of polyimide resin. By making it below the upper limit, the hydroxyl groups derived from the glycidyl ether groups can be reduced, and low dielectric properties become good. In other words, by using epoxy resin (A) and epoxy resin (B) below the upper limit, an adhesive composition having excellent low dielectric properties in addition to adhesion and solder heat resistance can be obtained. When the adhesive resin composition of the present invention contains epoxy resin (B), the content of epoxy resin (B) is preferably 0.5 parts by mass or more, more preferably 2 parts by mass or more, and even more preferably 3 parts by mass or more, per 100 parts by mass of polyimide resin.

 エポキシ樹脂(B)の含有量は、本発明の接着剤組成物が含むエポキシ樹脂(E)100質量%中、好ましくは25質量%以下、より好ましくは20質量%以下、さらに好ましくは10質量%以下である。前記上限値以下とすることで、誘電特性が極めて良好となる。下限は特に限定されないが、0質量%であってもよく、5質量%も許容される。 The content of epoxy resin (B) is preferably 25% by mass or less, more preferably 20% by mass or less, and even more preferably 10% by mass or less, based on 100% by mass of epoxy resin (E) contained in the adhesive composition of the present invention. By keeping it below the upper limit, the dielectric properties become extremely good. The lower limit is not particularly limited, but it may be 0% by mass, and 5% by mass is also acceptable.

 本発明の接着剤組成物は、エポキシ樹脂(E)として、上記エポキシ樹脂(A)及び上記エポキシ樹脂(B)以外の、他のエポキシ樹脂を含有していてもよい。上記エポキシ樹脂(A)及び上記エポキシ樹脂(B)を除く他のエポキシ樹脂としては、分子中にエポキシ基を有するものであれば、特に限定されないが、好ましくは分子中に2個以上のエポキシ基を有する多官能エポキシ樹脂である。具体的には、特に限定されないが、ビフェニル型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ノボラック型エポキシ樹脂、脂環式エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、エポキシ変性ポリブタジエン、グリシジル基含有イソシアヌル酸等が挙げられる。 The adhesive composition of the present invention may contain, as the epoxy resin (E), an epoxy resin other than the above-mentioned epoxy resin (A) and the above-mentioned epoxy resin (B). The other epoxy resin other than the above-mentioned epoxy resin (A) and the above-mentioned epoxy resin (B) is not particularly limited as long as it has an epoxy group in the molecule, but is preferably a multifunctional epoxy resin having two or more epoxy groups in the molecule. Specific examples include, but are not particularly limited to, biphenyl-type epoxy resin, naphthalene-type epoxy resin, bisphenol A-type epoxy resin, bisphenol F-type epoxy resin, novolac-type epoxy resin, alicyclic epoxy resin, dicyclopentadiene-type epoxy resin, glycidylamine-type epoxy resin, epoxy-modified polybutadiene, glycidyl group-containing isocyanuric acid, etc.

 本発明の接着剤組成物が含むエポキシ樹脂(E)100質量%中、エポキシ樹脂(A)及びエポキシ樹脂(B)の合計量は、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは90質量%以上、よりさらに好ましくは95質量%以上であり、100質量%であってもよい。エポキシ樹脂(A)及びエポキシ樹脂(B)の合計量を前記内にすることで、はんだ耐熱性、接着強度及び誘電特性をより良好にすることができる。 The adhesive composition of the present invention contains 100% by mass of epoxy resin (E), and the total amount of epoxy resin (A) and epoxy resin (B) is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, and even more preferably 95% by mass or more, and may be 100% by mass. By keeping the total amount of epoxy resin (A) and epoxy resin (B) within the above range, it is possible to improve the solder heat resistance, adhesive strength, and dielectric properties.

 本発明の接着剤組成物が含むエポキシ樹脂(E)の合計量は、ポリイミド樹脂100質量部に対して、0.01質量部以上であることが好ましく、より好ましくは1質量部以上であり、さらに好ましくは2質量部以上である。前記下限値以上とすることで、十分な硬化効果が得られ、優れた接着性およびはんだ耐熱性を発現することができる。また、25質量部以下であることが好ましく、10質量部以下であることがより好ましく、さらに好ましくは7質量部以下である。前記上限値以下とすることで、ポットライフ性および低誘電特性が良好となる。すなわち、上記範囲内とすることで、接着性、はんだ耐熱性に加え、優れた低誘電特性を有する接着剤組成物を得ることができる。 The total amount of epoxy resin (E) contained in the adhesive composition of the present invention is preferably 0.01 parts by mass or more, more preferably 1 part by mass or more, and even more preferably 2 parts by mass or more, relative to 100 parts by mass of polyimide resin. By making it equal to or more than the lower limit, a sufficient curing effect can be obtained, and excellent adhesion and solder heat resistance can be exhibited. In addition, it is preferably 25 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 7 parts by mass or less. By making it equal to or less than the upper limit, the pot life and low dielectric properties are improved. In other words, by making it within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesion and solder heat resistance can be obtained.

 本発明の接着剤組成物では、ポリイミド樹脂が有する酸価と、エポキシ樹脂(E)が有するエポキシ価のバランスを調整することが、耐熱性を向上させる観点から好ましい。具体的には、(エポキシ樹脂(E)のエポキシ価の合計/ポリイミド樹脂の酸価の合計)で表される比率(以降、「E/A」と称する場合がある)を、好ましくは0.5以上10.0以下、より好ましくは1.0以上5.0以下、さらに好ましくは1.5以上4.0以下、よりさらに好ましくは1.8以上3.5以下、特に好ましくは1.9以上3.3以下にするとよい。前記下限値以上とすることで、架橋密度を高めることができ、はんだ耐熱性が良好となる。前記上限値以下とすることで、接着剤中の極性基を減らすことができ、誘電特性が良好となる。すなわち、上記範囲内のエポキシ基価/酸価とすることで、はんだ耐熱性と低誘電特性のバランスが良好な接着剤組成物を得ることができる。 In the adhesive composition of the present invention, it is preferable to adjust the balance between the acid value of the polyimide resin and the epoxy value of the epoxy resin (E) from the viewpoint of improving heat resistance. Specifically, the ratio (hereinafter sometimes referred to as "E/A") expressed by (total epoxy value of epoxy resin (E) / total acid value of polyimide resin) is preferably 0.5 to 10.0, more preferably 1.0 to 5.0, even more preferably 1.5 to 4.0, even more preferably 1.8 to 3.5, and particularly preferably 1.9 to 3.3. By making it equal to or greater than the lower limit, the crosslink density can be increased and the solder heat resistance can be improved. By making it equal to or less than the upper limit, the polar groups in the adhesive can be reduced and the dielectric properties can be improved. In other words, by making the epoxy group value/acid value within the above range, an adhesive composition having a good balance between solder heat resistance and low dielectric properties can be obtained.

 ところでエポキシ樹脂(E)を配合すると、接着剤組成物は、エポキシ樹脂(E)製造時に生じる副生物を含む場合がある。こうした副生物の一つとして、例えばNaOHによる閉環ができなかった加水分解性塩素基を有する塩素含有物質等が挙げられる。本発明者らは接着剤組成物中の塩素量に着目して検討を重ねたところ、ポリイミド樹脂を含む本発明の接着剤組成物においては、接着剤組成物中の塩素量を少なくすることが、特に誘電正接の改善に繋がることを見出した。一般的に、接着剤組成物中の塩素濃度を低減することはイオンマイグレーションの抑制に繋がると考えられており、結果として絶縁信頼性の良化に寄与することが知られている。しかしながら、接着剤組成物中の塩素濃度が、イオンマイグレーションとは関連しない比誘電率や誘電正接等の誘電特性に影響することは、これまであまり知られていなかった。数十GHzの周波数帯においては極性の高い官能基を減らすことが比誘電率や誘電正接を低下させるのに有効であるが、塩素濃度に着目して考えると、塩素濃度が低くても、極性の高い官能基濃度が高い接着剤組成物では、イオンマイグレーション抑制による絶縁信頼性を良化できるものの、誘電特性を改善できない、という状況も生じうる。つまり、塩素濃度に着目することは、誘電特性の改善の観点からは極めて有効である。本発明の接着剤組成物に含まれる塩素濃度は、例えば、接着剤組成物の固形分中、好ましくは0.01~300ppm、より好ましくは0.1~140ppm、さらに好ましくは1~100ppmである。前記範囲内にすることで、塩素含有物質の影響を低減することができ、誘電特性(特に誘電正接)が極めて良好となる。 However, when epoxy resin (E) is blended, the adhesive composition may contain by-products generated during the production of epoxy resin (E). One such by-product is a chlorine-containing substance having a hydrolyzable chlorine group that cannot be ring-closed by NaOH. The present inventors have conducted extensive research focusing on the amount of chlorine in the adhesive composition, and have found that in the adhesive composition of the present invention containing a polyimide resin, reducing the amount of chlorine in the adhesive composition leads to an improvement in the dielectric tangent, in particular. It is generally believed that reducing the chlorine concentration in the adhesive composition leads to the suppression of ion migration, and as a result, it is known to contribute to improving the insulation reliability. However, it has not been widely known that the chlorine concentration in the adhesive composition affects dielectric properties such as the relative dielectric constant and dielectric tangent that are not related to ion migration. In the frequency band of several tens of GHz, reducing the number of highly polar functional groups is effective in lowering the relative dielectric constant and dielectric loss tangent, but when considering the chlorine concentration, even if the chlorine concentration is low, in an adhesive composition with a high concentration of highly polar functional groups, the insulation reliability can be improved by suppressing ion migration, but the dielectric properties cannot be improved. In other words, focusing on the chlorine concentration is extremely effective from the viewpoint of improving the dielectric properties. The chlorine concentration contained in the adhesive composition of the present invention is, for example, preferably 0.01 to 300 ppm, more preferably 0.1 to 140 ppm, and even more preferably 1 to 100 ppm in the solid content of the adhesive composition. By keeping it within the above range, the influence of chlorine-containing substances can be reduced, and the dielectric properties (especially the dielectric loss tangent) become extremely good.

 接着剤組成物中の塩素濃度を低減させる方法としては、例えば、前記塩素含有物質を使用しない酸化法で合成したエポキシ樹脂(E)を用いる方法や、蒸留・精製したエポキシ樹脂(E)を用いる方法等が挙げられる。特に酸化法で合成したエポキシ樹脂(E)を用いると、固形分中の塩素濃度が0ppm程度の接着剤組成物を得ることができるため有利である。一方で、酸化法で合成したエポキシ樹脂(E)を用いると、低分子量のアリル基含有物質が不純物として混入し、誘電特性に悪影響を及ぼすおそれがある。そのため誘電特性改善の点からは、塩素濃度が0ppmの接着剤組成物が理想的ではあるが、現実的にはそれを達成できるエポキシ樹脂(E)は低分子量のアリル基含有物質を含んでしまうため、たとえ塩素濃度が0ppm超であっても、低分子量のアリル基含有物質を含まない接着剤組成物が好ましい。またエポキシ樹脂(E)の蒸留方法としては、回転蒸発、減圧分別蒸留、短路蒸留、充填塔蒸留、回転バンド蒸留塔蒸留、流下薄膜蒸留、ワイパー式薄膜蒸留、水蒸気蒸留を含めた減圧蒸留などが挙げられる。 Methods for reducing the chlorine concentration in the adhesive composition include, for example, a method using an epoxy resin (E) synthesized by an oxidation method that does not use the chlorine-containing substance, and a method using a distilled and purified epoxy resin (E). In particular, the use of an epoxy resin (E) synthesized by an oxidation method is advantageous because it is possible to obtain an adhesive composition with a chlorine concentration of about 0 ppm in the solid content. On the other hand, when an epoxy resin (E) synthesized by an oxidation method is used, low-molecular-weight allyl group-containing substances may be mixed in as impurities, which may adversely affect the dielectric properties. Therefore, from the viewpoint of improving the dielectric properties, an adhesive composition with a chlorine concentration of 0 ppm is ideal, but in reality, the epoxy resin (E) that can achieve this contains low-molecular-weight allyl group-containing substances, so an adhesive composition that does not contain low-molecular-weight allyl group-containing substances is preferable, even if the chlorine concentration is more than 0 ppm. In addition, the distillation method for the epoxy resin (E) includes rotary evaporation, reduced-pressure fractional distillation, short-path distillation, packed column distillation, rotating band distillation column distillation, falling-film distillation, wiper-type thin-film distillation, and reduced-pressure distillation including steam distillation.

<ポリカルボジイミド>
 本発明の接着剤組成物はポリカルボジイミドを含有することができる。ポリカルボジイミドとしては、分子内にカルボジイミド結合を2個以上有するものであれば特に限定されない。ポリカルボジイミドを使用することによって、ポリイミド樹脂のカルボキシ基やエポキシ樹脂(E)のエポキシ基とカルボジイミド結合とが反応し、耐熱性や接着性を向上することができる。
<Polycarbodiimide>
The adhesive composition of the present invention may contain polycarbodiimide. The polycarbodiimide is not particularly limited as long as it has two or more carbodiimide bonds in the molecule. By using polycarbodiimide, the carboxy group of the polyimide resin or the epoxy group of the epoxy resin (E) reacts with the carbodiimide bond, thereby improving heat resistance and adhesiveness.

 本発明の接着剤組成物において、ポリカルボジイミドの含有量は、ポリイミド樹脂100質量部に対して、1質量部以上であることが好ましく、より好ましくは3質量部以上である。前記下限値以上とすることで架橋密度を高めることができ、はんだ耐熱性が良好となる。また、20質量部以下であることが好ましく、より好ましくは10質量部以下である。前記上限値以下とすることで優れたはんだ耐熱性および低誘電特性を発現することができる。すなわち、上記範囲内とすることで、優れたはんだ耐熱性および低誘電特性を有する接着剤組成物を得ることができる。 In the adhesive composition of the present invention, the content of polycarbodiimide is preferably 1 part by mass or more, more preferably 3 parts by mass or more, per 100 parts by mass of polyimide resin. By making it equal to or more than the lower limit, the crosslinking density can be increased, and solder heat resistance is improved. Also, it is preferably 20 parts by mass or less, more preferably 10 parts by mass or less. By making it equal to or less than the upper limit, excellent solder heat resistance and low dielectric properties can be achieved. In other words, by making it within the above range, an adhesive composition having excellent solder heat resistance and low dielectric properties can be obtained.

<不飽和炭化水素>
 本発明の接着剤組成物は、末端不飽和炭化水素基を有し、かつ5%重量減少温度が260℃以上である不飽和炭化水素を含有してもよい。不飽和炭化水素を含有すると、不飽和炭化水素が末端不飽和炭化水素基を有することで、ラジカル開始剤などを使用することで発生したラジカルによる硬化反応によって架橋密度を高め、はんだ耐熱性を向上することができる。また、反応後に誘電特性を悪化させる水酸基を発生させないため、より優れた誘電特性を有する接着剤とすることができる。末端不飽和炭化水素基は、1分子中に2個以上有することが、より架橋密度を高められるため好ましい。
<Unsaturated Hydrocarbons>
The adhesive composition of the present invention may contain an unsaturated hydrocarbon having a terminal unsaturated hydrocarbon group and a 5% weight loss temperature of 260°C or higher. When the unsaturated hydrocarbon contains the terminal unsaturated hydrocarbon group, the crosslink density can be increased by a curing reaction caused by radicals generated by using a radical initiator or the like, thereby improving the solder heat resistance. In addition, since no hydroxyl groups that deteriorate the dielectric properties are generated after the reaction, an adhesive having better dielectric properties can be obtained. It is preferable that one molecule has two or more terminal unsaturated hydrocarbon groups, since this can further increase the crosslink density.

 不飽和炭化水素の5%重量減少温度は260℃以上であることが必要である。好ましくは270℃以上、より好ましくは280℃以上、さらに好ましくは290℃以上である。5%重量減少温度が前記値以上にあることで、はんだの融点を超える温度でも外観不良を発生させることなく、はんだ付けを行うことが可能となる。上限は特に限定されないが、500℃が実用的である。 The 5% weight loss temperature of the unsaturated hydrocarbon must be 260°C or higher. It is preferably 270°C or higher, more preferably 280°C or higher, and even more preferably 290°C or higher. By having a 5% weight loss temperature above this value, soldering can be performed without causing appearance defects even at temperatures exceeding the melting point of the solder. There is no particular upper limit, but 500°C is practical.

 不飽和炭化水素は、構造単位として芳香環構造または脂環構造を有していることが好ましい。構造単位として芳香環構造または脂環構造を有することではんだ耐熱性を向上でき、かつ誘電特性にも優れる。中でも芳香環構造または脂環構造を不飽和炭化水素の骨格として有することが好ましく、ポリフェニレンエーテルまたはフェノール樹脂であることが好ましい。末端不飽和炭化水素基を有するポリフェニレンエーテルの具体例としては、SABIC社のSA-9000や三菱ガス化学社のOPE-2Stが挙げられる。また、末端不飽和炭化水素基を有するフェノール樹脂としては、群栄化学工業社のレヂトップFTC-809AEが例示される。 The unsaturated hydrocarbon preferably has an aromatic ring structure or an alicyclic structure as a structural unit. By having an aromatic ring structure or an alicyclic structure as a structural unit, the solder heat resistance can be improved and the dielectric properties are also excellent. In particular, it is preferable for the unsaturated hydrocarbon to have an aromatic ring structure or an alicyclic structure as the skeleton, and polyphenylene ether or phenol resin is preferable. Specific examples of polyphenylene ethers having terminal unsaturated hydrocarbon groups include SA-9000 from SABIC and OPE-2St from Mitsubishi Gas Chemical Company. In addition, an example of a phenol resin having terminal unsaturated hydrocarbon groups is Resitop FTC-809AE from Gun-ei Chemical Industry Co., Ltd.

 不飽和炭化水素の数平均分子量としては、500以上であることが好ましく、より好ましくは1,000以上である。また、100,000以下であることが好ましく、より好ましくは10,000以下であり、さらに好ましくは5,000以下である。前記の範囲内であると、溶剤への溶解性が良好であり、均一な接着剤塗膜を形成することができる。 The number average molecular weight of the unsaturated hydrocarbon is preferably 500 or more, and more preferably 1,000 or more. It is also preferably 100,000 or less, more preferably 10,000 or less, and even more preferably 5,000 or less. If it is within the above range, it has good solubility in solvents and can form a uniform adhesive coating.

 本発明の接着剤組成物における不飽和炭化水素の含有量としては、ポリイミド樹脂100質量部に対し、1質量部以上であることが好ましく、より好ましくは2質量部以上である。また、100質量部以下であることが好ましく、より好ましくは50質量部以下である。前記の範囲内であると、優れた接着性とはんだ耐熱性を両立することができる。 The content of unsaturated hydrocarbons in the adhesive composition of the present invention is preferably 1 part by mass or more, and more preferably 2 parts by mass or more, per 100 parts by mass of polyimide resin. Also, it is preferably 100 parts by mass or less, and more preferably 50 parts by mass or less. Within the above range, both excellent adhesion and solder heat resistance can be achieved.

<ラジカル発生剤>
 本発明の接着剤組成物はラジカル発生剤を含むことも好ましい。ラジカル発生剤によって発生したラジカルが不飽和炭化水素の末端不飽和炭化水素基同士を効率的に反応させ、架橋密度を高めることで、はんだ耐熱性や誘電特性を向上させることができる。ラジカル発生剤としては、特に限定されないが、有機過酸化物を使用することが好ましい。有機過酸化物としては、特に限定されないが、ジ-tert-ブチルパーオキシフタレート、tert-ブチルヒドロパーオキサイド、ジクミルパーオキサイド、ベンゾイルパーオキサイド、tert-ブチルパーオキシベンゾエート、tert-ブチルパーオキシ-2-エチルヘキサノエート、tert-ブチルパーオキシピバレート、メチルエチルケトンパーオキサイド、ジ-tert-ブチルパーオキサイド、ラウロイルパーオキサイド等の過酸化物;アゾビスイソブチロニトリル、アゾビスイソプロピオニトリル等のアゾニトリル類等が挙げられる。
<Radical Generator>
The adhesive composition of the present invention preferably contains a radical generator. The radicals generated by the radical generator efficiently react the terminal unsaturated hydrocarbon groups of the unsaturated hydrocarbon with each other, increasing the crosslinking density, thereby improving the solder heat resistance and dielectric properties. The radical generator is not particularly limited, but it is preferable to use an organic peroxide. The organic peroxide is not particularly limited, but examples thereof include peroxides such as di-tert-butyl peroxyphthalate, tert-butyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxypivalate, methyl ethyl ketone peroxide, di-tert-butyl peroxide, and lauroyl peroxide; and azonitriles such as azobisisobutyronitrile and azobisisopropionitrile.

 本発明に用いられるラジカル発生剤の1分間半減期温度としては、140℃以上であることが好ましい。140℃以上にすることで、接着剤組成物ワニスの溶剤を揮発させて接着剤シートを作成する際にラジカル反応が開始することを防ぎ、優れた接着性を発現することができる。 The one-minute half-life temperature of the radical generator used in the present invention is preferably 140°C or higher. By setting the temperature at 140°C or higher, the initiation of a radical reaction can be prevented when the solvent of the adhesive composition varnish is volatilized to prepare the adhesive sheet, and excellent adhesive properties can be achieved.

 本発明に用いられるラジカル発生剤の配合量としては、不飽和炭化水素100質量部に対し、0.1質量部以上であることが好ましく、さらに好ましくは1質量部以上である。また、50質量部以下が好ましく、さらに好ましくは10質量部以下である。上記範囲内にすることによって、最適な架橋密度とすることができ、接着性とはんだ耐熱性を両立することができる。 The amount of the radical generator used in the present invention is preferably 0.1 parts by mass or more, and more preferably 1 part by mass or more, per 100 parts by mass of the unsaturated hydrocarbon. Also, it is preferably 50 parts by mass or less, and more preferably 10 parts by mass or less. By keeping it within the above range, an optimal crosslink density can be achieved, and both adhesion and solder heat resistance can be achieved.

<有機溶剤>
 本発明の接着剤組成物は、さらに有機溶剤を含有することができる。本発明で用いる有機溶剤は、ポリイミド樹脂およびエポキシ樹脂(E)を溶解させるものであれば、特に限定されない。具体的には、例えば、ベンゼン、トルエン、キシレン等の芳香族炭化水素、ヘキサン、ヘプタン、オクタン、デカン等の脂肪族系炭化水素、シクロヘキサン、シクロヘキセン、メチルシクロヘキサン、エチルシクロへキサン等の脂環族炭化水素、トリクロルエチレン、ジクロルエチレン、クロルベンゼン、クロロホルム等のハロゲン化炭化水素、メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、プロパンジオール、フェノール等のアルコール系溶剤、アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、シクロヘキサノン、イソホロン、アセトフェノン等のケトン系溶剤、メチルセルソルブ、エチルセルソルブ等のセルソルブ類、酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、ギ酸ブチル等のエステル系溶剤、エチレングリコールモノn-ブチルエーテル、エチレングリコールモノiso-ブチルエーテル、エチレングリコールモノtert-ブチルエーテル、ジエチレングリコールモノn-ブチルエーテル、ジエチレングリコールモノiso-ブチルエーテル、トリエチレングリコールモノn-ブチルエーテル、テトラエチレングリコールモノn-ブチルエーテル等のグリコールエーテル系溶剤等を使用することができ、これら1種または2種以上を併用することができる。特に作業環境性、乾燥性から、メチルシクロへキサンやトルエンが好ましい。
<Organic Solvent>
The adhesive composition of the present invention may further contain an organic solvent. The organic solvent used in the present invention is not particularly limited as long as it dissolves the polyimide resin and the epoxy resin (E). Specifically, for example, aromatic hydrocarbons such as benzene, toluene, xylene, etc.; aliphatic hydrocarbons such as hexane, heptane, octane, decane, etc.; alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane, ethylcyclohexane, etc.; halogenated hydrocarbons such as trichloroethylene, dichloroethylene, chlorobenzene, chloroform, etc.; alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol, phenol, etc.; acetone, methyl isobutyl ketone, methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isophorone, acetophenone, etc. ketone-based solvents, cellosolves such as methyl cellosolve and ethyl cellosolve, ester-based solvents such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate and butyl formate, glycol ether-based solvents such as ethylene glycol mono n-butyl ether, ethylene glycol mono iso-butyl ether, ethylene glycol mono tert-butyl ether, diethylene glycol mono n-butyl ether, diethylene glycol mono iso-butyl ether, triethylene glycol mono n-butyl ether and tetraethylene glycol mono n-butyl ether, and the like can be used alone or in combination of two or more of these. In particular, methylcyclohexane and toluene are preferred from the viewpoints of working environment and drying properties.

 有機溶剤は、接着剤組成物の固形分100質量部に対して、100~1000質量部の範囲であることが好ましい。前記下限値以上とすることで液状およびポットライフ性が良好となる。また、前記上限値以下とすることで製造コストや輸送コストの面から有利となる。 The organic solvent is preferably in the range of 100 to 1000 parts by mass per 100 parts by mass of the solid content of the adhesive composition. By making it equal to or greater than the lower limit, the liquid state and pot life will be good. In addition, by making it equal to or less than the upper limit, it will be advantageous in terms of manufacturing costs and transportation costs.

 また、本発明の接着剤組成物には、さらに他の成分を必要に応じて含有してもよい。このような成分の具体例としては、難燃剤、粘着付与剤、フィラー、酸化防止剤、シランカップリング剤等が挙げられる。 The adhesive composition of the present invention may further contain other components as necessary. Specific examples of such components include flame retardants, tackifiers, fillers, antioxidants, silane coupling agents, etc.

<難燃剤>
 本発明の接着剤組成物には必要に応じて難燃剤を配合しても良い。難燃剤としては、臭素系、リン系、窒素系、水酸化金属化合物等が挙げられる。中でも、リン系難燃剤が好ましく、リン酸エステル、リン酸塩、ホスフィンオキサイド等のリン系難燃剤を使用できる。これらは単独で用いても良いし、2種以上を任意に組み合わせて使用しても良い。難燃剤を含有させる場合、ポリイミド樹脂およびエポキシ樹脂(E)の合計100質量部に対し、難燃剤を1~200質量部の範囲で含有させることが好ましく、5~150質量部の範囲がより好ましく、10~100質量部の範囲が最も好ましい。前記範囲内とすることで接着性、はんだ耐熱性および電気特性を維持しつつ、難燃性を発現することができる。
<Flame retardants>
The adhesive composition of the present invention may contain a flame retardant as necessary. Examples of flame retardants include bromine-based, phosphorus-based, nitrogen-based, and metal hydroxide compounds. Among them, phosphorus-based flame retardants are preferred, and phosphorus-based flame retardants such as phosphate esters, phosphates, and phosphine oxides can be used. These may be used alone or in any combination of two or more. When a flame retardant is contained, it is preferred to contain the flame retardant in a range of 1 to 200 parts by mass, more preferably 5 to 150 parts by mass, and most preferably 10 to 100 parts by mass, per 100 parts by mass of the polyimide resin and the epoxy resin (E) in total. By keeping the content within the above range, flame retardancy can be expressed while maintaining adhesion, solder heat resistance, and electrical properties.

<粘着付与剤>
 本発明の接着剤組成物には必要に応じて粘着付与剤を配合しても良い。粘着付与剤としては、ポリテルペン樹脂、ロジン系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共重合系石油樹脂、スチレン樹脂および水添石油樹脂等が挙げられ、接着強度を向上させる目的で用いられる。これらは単独で用いても良いし、2種以上を任意に組み合わせて使用しても良い。粘着付与剤を含有させる場合、ポリイミド樹脂およびエポキシ樹脂(E)の合計100質量部に対し、1~200質量部の範囲で含有させることが好ましく、5~150質量部の範囲がより好ましく、10~100質量部の範囲が最も好ましい。前記範囲内とすることで接着性、はんだ耐熱性および電気特性を維持しつつ、粘着付与剤の効果を発現することができる。
<Tackifier>
The adhesive composition of the present invention may contain a tackifier as necessary. Examples of tackifiers include polyterpene resins, rosin resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymerized petroleum resins, styrene resins, and hydrogenated petroleum resins, and are used for the purpose of improving adhesive strength. These may be used alone or in any combination of two or more. When a tackifier is contained, it is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, and most preferably in the range of 10 to 100 parts by mass, per 100 parts by mass of the polyimide resin and the epoxy resin (E) in total. By keeping it within the above range, the effect of the tackifier can be expressed while maintaining the adhesiveness, solder heat resistance, and electrical properties.

<フィラー>
 本発明の接着剤組成物には必要に応じてフィラーを配合しても良い。有機フィラーとしては、耐熱性樹脂であるポリイミド、ポリアミドイミド、フッ素樹脂、液晶ポリエステルなどの粉末が挙げられる。また、無機フィラーとしては、例えば、シリカ(SiO2)、アルミナ(Al23)、チタニア(TiO2)、酸化タンタル(Ta25)、ジルコニア(ZrO2)、窒化硅素(Si34)、窒化ホウ素(BN)、炭酸カルシウム(CaCO3)、硫酸カルシウム(CaSO4)、酸化亜鉛(ZnO)、チタン酸マグネシウム(MgO・TiO2)、硫酸バリウム(BaSO4)、有機ベントナイト、クレー、マイカ、水酸化アルミニウム、水酸化マグネシウムなどが挙げられ、この中では分散の容易さや耐熱性向上効果からシリカが好ましい。
<Filler>
The adhesive composition of the present invention may contain a filler as necessary. Examples of organic fillers include powders of heat-resistant resins such as polyimide, polyamideimide, fluororesin, and liquid crystal polyester. Examples of inorganic fillers include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), silicon nitride (Si 3 N 4 ), boron nitride (BN), calcium carbonate (CaCO 3 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO.TiO 2 ), barium sulfate (BaSO 4 ), organic bentonite, clay, mica, aluminum hydroxide, and magnesium hydroxide. Among these, silica is preferred because of its ease of dispersion and heat resistance improvement effect.

 シリカとしては一般に疎水性シリカと親水性シリカが知られているが、ここでは耐吸湿性を付与する上でジメチルジクロロシランやヘキサメチルジシラザン、オクチルシラン等で処理を行った疎水性シリカの方が良い。シリカを配合する場合、その配合量は、ポリイミド樹脂およびエポキシ樹脂(E)の合計100質量部に対し、1~100質量部の配合量であることが好ましい。前記下限値以上とすることで更なる耐熱性を発現することができる。また、前記上限値以下とすることでシリカの分散不良や溶液粘度が高くなりすぎることを抑え、作業性が良好となる。 Hydrophobic silica and hydrophilic silica are generally known as silica, but in this case, hydrophobic silica treated with dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. is better for imparting moisture absorption resistance. When silica is added, the amount of silica added is preferably 1 to 100 parts by mass per 100 parts by mass of polyimide resin and epoxy resin (E) combined. By adding an amount equal to or greater than the lower limit, further heat resistance can be achieved. Also, by adding an amount equal to or less than the upper limit, poor dispersion of silica and excessively high solution viscosity can be prevented, improving workability.

<酸化防止剤>
 本発明の接着剤組成物には必要に応じて酸化防止剤を配合しても良い。酸化防止剤を配合することにより、空気に触れる高温環境下において使用された場合にも接着性や誘電特性などの特性が低下することを抑制することができるため好ましい。酸化防止剤としては特に限定されないが、フェノール系酸化防止剤、アミン系酸化防止剤、リン系酸化防止剤、硫黄系酸化防止剤などが挙げられる。これらは、単独で用いてよいし、2種以上を組み合わせて用いてもよい。
<Antioxidants>
The adhesive composition of the present invention may contain an antioxidant as necessary. By adding an antioxidant, it is possible to suppress the deterioration of properties such as adhesion and dielectric properties even when the adhesive composition is used in a high-temperature environment exposed to air, which is preferable. The antioxidant is not particularly limited, but examples thereof include phenol-based antioxidants, amine-based antioxidants, phosphorus-based antioxidants, and sulfur-based antioxidants. These may be used alone or in combination of two or more.

 接着剤組成物が酸化防止剤を含有する場合、その含有量は、接着剤組成物の固形分100質量部に対して、0.01~5質量部であることが好ましく、0.1~3質量部であることがより好ましい。酸化防止剤の含有量が上記範囲内であれば、空気に触れる高温環境下において使用された場合にも接着性や誘電特性などの特性が低下することを抑制することができる。 If the adhesive composition contains an antioxidant, the content is preferably 0.01 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass, per 100 parts by mass of the solid content of the adhesive composition. If the content of the antioxidant is within the above range, it is possible to prevent deterioration of properties such as adhesion and dielectric properties even when the adhesive composition is used in a high-temperature environment exposed to air.

<シランカップリング剤>
 本発明の接着剤組成物には必要に応じてシランカップリング剤を配合しても良い。シランカップリング剤を配合することにより金属への接着性や耐熱性の特性が向上するため非常に好ましい。シランカップリング剤としては特に限定されないが、不飽和基を有するもの、エポキシ基を有するもの、アミノ基を有するものなどが挙げられる。これらのうち耐熱性の観点からγ-グリシドキシプロピルトリメトキシシラン、β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、β-(3,4-エポキシシクロヘキシル)エチルトリエトキシシラン等のエポキシ基を有したシランカップリング剤がさらに好ましい。シランカップリング剤を配合する場合、その配合量はポリイミド樹脂およびエポキシ樹脂(E)の合計100質量部に対し、0.5~20質量部の配合量であることが好ましい。前記範囲内とすることではんだ耐熱性や接着性を向上することができる。
<Silane coupling agent>
The adhesive composition of the present invention may contain a silane coupling agent as necessary. The incorporation of a silane coupling agent is highly preferred because it improves the adhesiveness to metals and heat resistance. The silane coupling agent is not particularly limited, but examples include those having an unsaturated group, those having an epoxy group, and those having an amino group. Among these, silane coupling agents having an epoxy group such as γ-glycidoxypropyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and β-(3,4-epoxycyclohexyl)ethyltriethoxysilane are more preferred from the viewpoint of heat resistance. When a silane coupling agent is incorporated, the amount of the silane coupling agent is preferably 0.5 to 20 parts by mass per 100 parts by mass of the total of the polyimide resin and the epoxy resin (E). By keeping the amount within the above range, solder heat resistance and adhesiveness can be improved.

<積層体>
 本発明の積層体は、基材に接着剤組成物が積層されたものであり、具体的には、基材に接着剤組成物を積層したもの(基材/接着剤層の2層積層体)、または、さらに基材を貼り合わせたもの(基材/接着剤層/基材の3層積層体)である。ここで、接着剤層とは、本発明の接着剤組成物を基材に塗布し、乾燥させた後の接着剤組成物の層をいう。本発明の接着剤組成物を、常法に従い、各種基材に塗布、乾燥すること、およびさらに他の基材を積層することにより、本発明の積層体を得ることができる。
<Laminate>
The laminate of the present invention is a laminate of an adhesive composition on a substrate, specifically, a laminate of an adhesive composition on a substrate (a two-layer laminate of substrate/adhesive layer), or a laminate of a substrate attached thereto (a three-layer laminate of substrate/adhesive layer/substrate). Here, the adhesive layer refers to a layer of the adhesive composition after the adhesive composition of the present invention is applied to a substrate and dried. The adhesive composition of the present invention can be applied to various substrates according to a conventional method, dried, and then laminated with another substrate to obtain the laminate of the present invention.

<基材>
 本発明において基材とは、本発明の接着剤組成物を塗布、乾燥し、接着剤層を形成できるものであれば特に限定されるものではないが、フィルム状樹脂等の樹脂基材、金属板や金属箔等の金属基材、紙類等を挙げることができる。
<Substrate>
In the present invention, the substrate is not particularly limited as long as it is capable of forming an adhesive layer by applying and drying the adhesive composition of the present invention. Examples of the substrate include resin substrates such as film-like resins, metal substrates such as metal plates and metal foils, and papers.

 樹脂基材としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、及びフッ素系樹脂等を例示することができる。好ましくはフィルム状樹脂(以下、基材フィルム層ともいう)である。 Examples of resin substrates include polyester resins, polyamide resins, polyimide resins, polyamideimide resins, liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resins, and fluorine resins. A film-like resin (hereinafter also referred to as a substrate film layer) is preferred.

 金属基材としては、回路基板に使用可能な任意の従来公知の導電性材料が使用可能である。素材としては、SUS、銅、アルミニウム、鉄、スチール、亜鉛、ニッケル等の各種金属、及びそれぞれの合金、めっき品、亜鉛やクロム化合物など他の金属で処理した金属等を例示することができる。好ましくは金属箔であり、より好ましくは銅箔である。金属箔の厚みについては特に限定はないが、好ましくは1μm以上であり、より好ましくは3μm以上であり、さらに好ましくは10μm以上である。また、好ましくは50μm以下であり、より好ましくは30μm以下であり、さらに好ましくは20μm以下である。厚さが薄すぎる場合には、回路の充分な電気的性能が得られにくい場合があり、一方、厚さが厚すぎる場合には回路作製時の加工能率等が低下する場合がある。金属箔は、通常、ロール状の形態で提供されている。本発明のプリント配線板を製造する際に使用される金属箔の形態は特に限定されない。リボン状の形態の金属箔を用いる場合、その長さは特に限定されない。また、その幅も特に限定されないが、250~500cm程度であるのが好ましい。基材の表面粗度は特に限定はないが、好ましくは3μm以下であり、より好ましくは2μm以下であり、さらに好ましくは1.5μm以下である。また実用上好ましくは0.3μm以上であり、より好ましくは0.5μm以上であり、さらに好ましくは0.7μm以上である。 Any conventionally known conductive material that can be used for a circuit board can be used as the metal substrate. Examples of materials include various metals such as SUS, copper, aluminum, iron, steel, zinc, and nickel, as well as their alloys, plated products, and metals treated with other metals such as zinc and chromium compounds. Metal foil is preferred, and copper foil is more preferred. There is no particular limitation on the thickness of the metal foil, but it is preferably 1 μm or more, more preferably 3 μm or more, and even more preferably 10 μm or more. It is also preferably 50 μm or less, more preferably 30 μm or less, and even more preferably 20 μm or less. If the thickness is too thin, it may be difficult to obtain sufficient electrical performance of the circuit, while if the thickness is too thick, the processing efficiency during circuit fabrication may decrease. Metal foil is usually provided in a rolled form. There is no particular limitation on the form of the metal foil used in manufacturing the printed wiring board of the present invention. When a ribbon-shaped metal foil is used, there is no particular limitation on its length. There is also no particular limitation on its width, but it is preferably about 250 to 500 cm. There are no particular limitations on the surface roughness of the substrate, but it is preferably 3 μm or less, more preferably 2 μm or less, and even more preferably 1.5 μm or less. In practical terms, it is preferably 0.3 μm or more, more preferably 0.5 μm or more, and even more preferably 0.7 μm or more.

 紙類として上質紙、クラフト紙、ロール紙、グラシン紙等を例示することができる。また複合素材として、ガラスエポキシ等を例示することができる。 Examples of paper include fine paper, craft paper, roll paper, glassine paper, etc. Examples of composite materials include glass epoxy, etc.

 接着剤組成物との接着力、耐久性から、基材としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、フッ素系樹脂、SUS鋼板、銅箔、アルミ箔、またはガラスエポキシが好ましい。 In terms of adhesion to the adhesive composition and durability, the substrate is preferably polyester resin, polyamide resin, polyimide resin, polyamideimide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, fluorine resin, SUS steel plate, copper foil, aluminum foil, or glass epoxy.

<接着シート>
 本発明において、接着シートとは、前記基材と離型基材とを接着剤組成物を介して積層したものである。具体的な構成態様としては、基材/接着剤層/離型基材、または離型基材/接着剤層/基材/接着剤層/離型基材が挙げられる。離型基材を積層することで基材の保護層として機能する。また離型基材を使用することで、接着シートから離型基材を離型して、さらに別の基材に接着剤層を転写することができる。
<Adhesive sheet>
In the present invention, the adhesive sheet is a laminate of the substrate and the release substrate via an adhesive composition. Specific configurations include substrate/adhesive layer/release substrate, or release substrate/adhesive layer/substrate/adhesive layer/release substrate. The release substrate functions as a protective layer for the substrate by laminating it. In addition, by using a release substrate, the release substrate can be released from the adhesive sheet and the adhesive layer can be transferred to another substrate.

 本発明の接着剤組成物を、常法に従い、各種積層体に塗布、乾燥することにより、本発明の接着シートを得ることができる。また乾燥後、接着剤層に離型基材を貼付けると、基材への裏移りを起こすことなく巻き取りが可能になり操業性に優れるとともに、接着剤層が保護されることから保存性に優れ、使用も容易である。また離型基材に塗布、乾燥後、必要に応じて別の離型基材を貼付すれば、接着剤層そのものを他の基材に転写することも可能になる。 The adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminates and drying them in the usual manner. Furthermore, by attaching a release substrate to the adhesive layer after drying, it is possible to wind it up without causing offset onto the substrate, which is excellent in operability, and since the adhesive layer is protected, it is excellent in storage properties and easy to use. Furthermore, if a release substrate is applied and dried, and then another release substrate is attached as necessary, it becomes possible to transfer the adhesive layer itself to another substrate.

 本発明の接着剤組成物は、例えば、下記式に基づいて算出される誘電正接変化率が、好ましくは8~70%、より好ましくは20~65%、さらに好ましくは30~60%である。本発明の接着剤組成物がエポキシ樹脂(A)を含むため、Bステージ品からCステージ品の段階で誘電正接を大きく低下させることができる。
   誘電正接変化率(%)=(T-T)/T×100
(上記式中、
 T:接着剤組成物を厚さ100μmのテフロン(登録商標)シートに、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥して得られたBステージ品の誘電正接
 T:前記Bステージ品を得た後、180℃で3時間熱処理して硬化させて得られたCステージ品の誘電正接)
The adhesive composition of the present invention preferably has a rate of change in dielectric tangent calculated, for example, by the following formula of 8 to 70%, more preferably 20 to 65%, and even more preferably 30 to 60%. Because the adhesive composition of the present invention contains the epoxy resin (A), the dielectric tangent can be significantly reduced from the B stage product to the C stage product.
Dielectric loss tangent change rate (%) = (T B - T C )/T B ×100
(In the above formula,
T B : Dielectric loss tangent of a B-stage product obtained by applying the adhesive composition to a 100 μm thick Teflon (registered trademark) sheet so that the thickness after drying would be 25 μm, and drying at 130° C. for 3 minutes. T C : Dielectric loss tangent of a C-stage product obtained by heat treating the B-stage product for 3 hours at 180° C. for curing.

<離型基材>
 離型基材としては、特に限定されるものではないが、例えば、上質紙、クラフト紙、ロール紙、グラシン紙などの紙の両面に、クレー、ポリエチレン、ポリプロピレンなどの目止剤の塗布層を設け、さらにその各塗布層の上にシリコーン系、フッ素系、アルキド系の離型剤が塗布されたものが挙げられる。また、ポリエチレン、ポリプロピレン、エチレン-α-オレフィン共重合体、プロピレン-α-オレフィン共重合体等の各種オレフィンフィルム単独、及びポリエチレンテレフタレート等のフィルム上に上記離型剤を塗布したものも挙げられる。離型基材と接着剤層との離型力、シリコーンが電気特性に悪影響を与える等の理由から、上質紙の両面にポリプロピレン目止処理しその上にアルキド系離型剤を用いたもの、またはポリエチレンテレフタレート上にアルキド系離型剤を用いたものが好ましい。
<Release substrate>
The release substrate is not particularly limited, but examples thereof include those in which a coating layer of a filler such as clay, polyethylene, or polypropylene is provided on both sides of paper such as fine paper, craft paper, roll paper, or glassine paper, and a silicone-based, fluorine-based, or alkyd-based release agent is further applied on each coating layer. Other examples include various olefin films such as polyethylene, polypropylene, ethylene-α-olefin copolymer, and propylene-α-olefin copolymer alone, and films such as polyethylene terephthalate on which the release agent is applied. Due to the release force between the release substrate and the adhesive layer, and the adverse effect of silicone on electrical properties, it is preferable to use a polypropylene-filled coating on both sides of fine paper and an alkyd-based release agent thereon, or an alkyd-based release agent on polyethylene terephthalate.

 なお、本発明において接着剤組成物を基材上にコーティングする方法としては、特に限定されないが、コンマコーター、リバースロールコーター、ダイコーター等が挙げられる。もしくは、必要に応じて、プリント配線板構成材料である圧延銅箔、またはポリイミドフィルムに直接もしくは転写法で接着剤層を設けることもできる。乾燥後の接着剤層の厚みは、必要に応じて、適宜変更されるが、好ましくは5~200μmの範囲である。接着フィルム厚を5μm以上とすることで十分な接着強度が得られる。また、200μm以下とすることで乾燥工程の残留溶剤量を制御しやすくなり、プリント配線板製造のプレス時にフクレが生じにくくなる。乾燥条件は特に限定されないが、乾燥後の残留溶剤率は1質量%以下が好ましい。1質量%以下とすることで、プリント配線板プレス時に残留溶剤が発泡することを抑え、フクレが生じにくくなる。 In the present invention, the method of coating the adhesive composition on the substrate is not particularly limited, but includes a comma coater, a reverse roll coater, a die coater, etc. Alternatively, if necessary, an adhesive layer can be provided directly or by a transfer method on the rolled copper foil or polyimide film that is the printed wiring board constituent material. The thickness of the adhesive layer after drying can be appropriately changed as necessary, but is preferably in the range of 5 to 200 μm. By making the adhesive film thickness 5 μm or more, sufficient adhesive strength can be obtained. In addition, by making it 200 μm or less, it becomes easier to control the amount of residual solvent in the drying process, and blisters are less likely to occur during pressing in the production of printed wiring boards. The drying conditions are not particularly limited, but the residual solvent rate after drying is preferably 1 mass % or less. By making it 1 mass % or less, foaming of the residual solvent is suppressed during pressing of the printed wiring board, and blisters are less likely to occur.

<プリント配線板>
 本発明におけるプリント配線板は、導体回路を形成する金属箔と樹脂基材とから形成された積層体を構成要素として含むものである。プリント配線板は、例えば、金属張積層体を用いてサブトラクティブ法などの従来公知の方法により製造される。必要に応じて、金属箔によって形成された導体回路を部分的、或いは全面的にカバーフィルムやスクリーン印刷インキ等を用いて被覆した、いわゆるフレキシブル回路板(FPC)、フラットケーブル、テープオートメーティッドボンディング(TAB)用の回路板などを総称している。
<Printed Wiring Board>
The printed wiring board in the present invention includes, as a component, a laminate formed of a metal foil forming a conductor circuit and a resin substrate. The printed wiring board is manufactured by a conventionally known method such as a subtractive method using a metal-clad laminate. If necessary, the printed wiring board is a general term for so-called flexible circuit boards (FPC), flat cables, circuit boards for tape automated bonding (TAB), etc., in which a conductor circuit formed by a metal foil is partially or entirely covered with a cover film, screen printing ink, etc.

 本発明のプリント配線板は、プリント配線板として採用され得る任意の積層構成とすることができる。例えば、基材フィルム層、金属箔層、接着剤層、およびカバーフィルム層の4層から構成されるプリント配線板とすることができる。また例えば、基材フィルム層、接着剤層、金属箔層、接着剤層、およびカバーフィルム層の5層から構成されるプリント配線板とすることができる。 The printed wiring board of the present invention can have any laminated structure that can be used as a printed wiring board. For example, it can be a printed wiring board consisting of four layers: a base film layer, a metal foil layer, an adhesive layer, and a cover film layer. It can also be a printed wiring board consisting of five layers: a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer.

 さらに、必要に応じて、上記のプリント配線板を2つもしくは3つ以上積層した構成とすることもできる。 Furthermore, if necessary, two or more of the above printed wiring boards can be stacked together.

 本発明の接着剤組成物はプリント配線板の各接着剤層に好適に使用することが可能である。特に本発明の接着剤組成物を接着剤として使用すると、プリント配線板を構成する従来のポリイミド、ポリエステルフィルム、銅箔だけでなく、LCPなどの低極性の樹脂基材と高い接着性を有し、耐はんだリフロー性を得ることができ、接着剤層自身が低誘電特性に優れる。そのため、カバーレイフィルム、積層板、樹脂付き銅箔及びボンディングシートに用いる接着剤組成物として好適である。 The adhesive composition of the present invention can be suitably used for each adhesive layer of a printed wiring board. In particular, when the adhesive composition of the present invention is used as an adhesive, it has high adhesion not only to conventional polyimide, polyester film, and copper foil that constitute printed wiring boards, but also to low-polarity resin substrates such as LCP, and can provide solder reflow resistance, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition for use in coverlay films, laminates, resin-coated copper foil, and bonding sheets.

 本発明のプリント配線板において、基材フィルムとしては、従来からプリント配線板の基材として使用されている任意の樹脂フィルムが使用可能である。基材フィルムの樹脂としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、及びフッ素系樹脂等を例示することができる。特に、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂等の低極性基材に対しても、優れた接着性を有する。 In the printed wiring board of the present invention, any resin film that has been conventionally used as a substrate for printed wiring boards can be used as the substrate film. Examples of resins for the substrate film include polyester resins, polyamide resins, polyimide resins, polyamideimide resins, liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resins, and fluorine-based resins. In particular, the film has excellent adhesion to low-polarity substrates such as liquid crystal polymers, polyphenylene sulfide, syndiotactic polystyrene, and polyolefin resins.

<カバーフィルム>
 カバーフィルムとしては、プリント配線板用の絶縁フィルムとして従来公知の任意の絶縁フィルムが使用可能である。例えば、ポリイミド、ポリエステル、ポリフェニレンスルフィド、ポリエーテルスルホン、ポリエーテルエーテルケトン、アラミド、ポリカーボネート、ポリアリレート、ポリアミドイミド、液晶ポリマー、シンジオタクチックポリスチレン、ポリオレフィン系樹脂等の各種ポリマーから製造されるフィルムが使用可能である。より好ましくはポリイミドフィルムまたは液晶ポリマーフィルムである。
<Cover film>
As the cover film, any insulating film conventionally known as an insulating film for printed wiring boards can be used. For example, films made of various polymers such as polyimide, polyester, polyphenylene sulfide, polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, polyamideimide, liquid crystal polymer, syndiotactic polystyrene, and polyolefin resin can be used. More preferably, it is a polyimide film or a liquid crystal polymer film.

 本発明のプリント配線板は、上述した各層の材料を用いる以外は、従来公知の任意のプロセスを用いて製造することができる。 The printed wiring board of the present invention can be manufactured using any conventionally known process, except for using the materials for each layer described above.

 好ましい実施態様では、カバーフィルム層に接着剤層を積層した半製品(以下、「カバーフィルム側半製品」という)を製造する。他方、基材フィルム層に金属箔層を積層して所望の回路パターンを形成した半製品(以下、「基材フィルム側2層半製品」という)または基材フィルム層に接着剤層を積層し、その上に金属箔層を積層して所望の回路パターンを形成した半製品(以下、「基材フィルム側3層半製品」という)を製造する(以下、基材フィルム側2層半製品と基材フィルム側3層半製品とを合わせて「基材フィルム側半製品」という)。このようにして得られたカバーフィルム側半製品と、基材フィルム側半製品とを貼り合わせることにより、4層または5層のプリント配線板を得ることができる。 In a preferred embodiment, a semi-finished product is manufactured in which an adhesive layer is laminated on a cover film layer (hereinafter referred to as a "cover film side semi-finished product"). On the other hand, a semi-finished product is manufactured in which a metal foil layer is laminated on a base film layer to form a desired circuit pattern (hereinafter referred to as a "base film side two-layer semi-finished product"), or a semi-finished product is manufactured in which an adhesive layer is laminated on a base film layer and a metal foil layer is laminated on top of it to form a desired circuit pattern (hereinafter referred to as a "base film side three-layer semi-finished product") (hereinafter, the base film side two-layer semi-finished product and the base film side three-layer semi-finished product are collectively referred to as the "base film side semi-finished product"). By bonding the cover film side semi-finished product thus obtained and the base film side semi-finished product together, a four-layer or five-layer printed wiring board can be obtained.

 基材フィルム側半製品は、例えば、(A)前記金属箔に基材フィルムとなる樹脂の溶液を塗布し、塗膜を初期乾燥する工程、(B)(A)で得られた金属箔と初期乾燥塗膜との積層物を熱処理・乾燥する工程(以下、「熱処理・脱溶剤工程」という)を含む製造法により得られる。 The semi-finished product on the base film side can be obtained, for example, by a manufacturing method including a process (A) of applying a solution of the resin that will become the base film to the metal foil and initially drying the coating, and a process (B) of heat-treating and drying the laminate of the metal foil and the initially dried coating obtained in (A) (hereinafter referred to as the "heat-treatment/solvent-removal process").

 金属箔層における回路の形成は、従来公知の方法を用いることができる。アディティブ法を用いてもよく、サブトラクティブ法を用いてもよい。好ましくは、サブトラクティブ法である。 The formation of the circuit in the metal foil layer can be achieved by a conventional method. Either an additive method or a subtractive method can be used. A subtractive method is preferable.

 得られた基材フィルム側半製品は、そのままカバーフィルム側半製品との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後にカバーフィルム側半製品との貼り合わせに使用してもよい。 The obtained semi-finished product on the base film side may be used as is for bonding to the semi-finished product on the cover film side, or it may be used for bonding to the semi-finished product on the cover film side after bonding a release film and storing it.

 カバーフィルム側半製品は、例えば、カバーフィルムに接着剤を塗布して製造される。必要に応じて、塗布された接着剤における架橋反応を行うことができる。好ましい実施態様においては、接着剤層を半硬化させる。 The cover film side semi-finished product is produced, for example, by applying an adhesive to the cover film. If necessary, a crosslinking reaction can be carried out in the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.

 得られたカバーフィルム側半製品は、そのまま基材フィルム側半製品との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後に基材フィルム側半製品との貼り合わせに使用してもよい。 The obtained semi-finished product on the cover film side may be used as is for bonding to the semi-finished product on the base film side, or it may be used for bonding to the semi-finished product on the base film side after bonding a release film and storing it.

 基材フィルム側半製品とカバーフィルム側半製品とは、それぞれ、例えば、ロールの形態で保管された後、貼り合わされて、プリント配線板が製造される。貼り合わせる方法としては、任意の方法が使用可能であり、例えば、プレスまたはロールなどを用いて貼り合わせることができる。また、加熱プレス、または加熱ロ-ル装置を使用するなどの方法により加熱を行いながら両者を貼り合わせることもできる。 The semi-finished product on the base film side and the semi-finished product on the cover film side are stored, for example, in the form of a roll, and then bonded together to produce a printed wiring board. Any method can be used to bond them together, and for example, they can be bonded together using a press or roll. They can also be bonded together while heating them, for example, using a hot press or a hot roll device.

 補強材側半製品は、例えば、ポリイミドフィルムのように柔らかく巻き取り可能な補強材の場合、補強材に接着剤を塗布して製造されることが好適である。また、例えばSUS、アルミ等の金属板、ガラス繊維をエポキシ樹脂(E)で硬化させた板等のように硬く巻き取りできない補強板の場合、予め離型基材に塗布した接着剤を転写塗布することによって製造されることが好適である。また、必要に応じて、塗布された接着剤における架橋反応を行うことができる。好ましい実施態様においては、接着剤層を半硬化させる。 In the case of a reinforcing material that is soft and can be rolled up, such as a polyimide film, the semi-finished reinforcing material is preferably manufactured by applying an adhesive to the reinforcing material. In the case of a reinforcing plate that is hard and cannot be rolled up, such as a metal plate such as SUS or aluminum, or a plate made of glass fiber cured with epoxy resin (E), it is preferably manufactured by transfer-coating an adhesive that has been applied in advance to a release substrate. If necessary, a crosslinking reaction can be carried out in the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.

 得られた補強材側半製品は、そのままプリント配線板裏面との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後に基材フィルム側半製品との貼り合わせに使用してもよい。 The obtained semi-finished product on the reinforcing material side may be used as is for bonding to the back surface of a printed wiring board, or it may be used for bonding to the semi-finished product on the base film side after a release film has been applied and stored.

 基材フィルム側半製品、カバーフィルム側半製品、補強材側半製品はいずれも、本発明におけるプリント配線板用積層体である。 The base film semi-finished product, the cover film semi-finished product, and the reinforcing material semi-finished product are all laminates for printed wiring boards according to the present invention.

 本願は、2023年10月31日に出願された日本国特許出願第2023-187159号に基づく優先権の利益を主張するものである。2023年10月31日に出願された日本国特許出願第2023-187159号の明細書の全内容が、本願に参考のため援用される。 This application claims the benefit of priority based on Japanese Patent Application No. 2023-187159, filed on October 31, 2023. The entire contents of the specification of Japanese Patent Application No. 2023-187159, filed on October 31, 2023, are incorporated by reference into this application.

 以下、実施例を挙げて本発明を具体的に説明する。なお、本実施例および比較例において、単に部とあるのは質量部を示すこととする。 The present invention will be specifically explained below with reference to examples. Note that in these examples and comparative examples, parts simply indicate parts by mass.

<物性評価方法>
(酸価測定)
 本発明における酸価(当量/106g)は、ポリイミド樹脂をトルエンに溶解し、ナトリウムメトキシドのメタノール溶液でフェノールフタレインを指示薬として滴定した。
<Physical property evaluation method>
(Acid value measurement)
In the present invention, the acid value (equivalent/10 6 g) was measured by dissolving the polyimide resin in toluene and titrating it with a methanol solution of sodium methoxide using phenolphthalein as an indicator.

(ガラス転移温度の測定)
 示差走査型熱量計(SII社、DSC-200)を用いて測定した。試料5mgをアルミニウム抑え蓋型容器に入れ密封し、液体窒素を用いて-50℃まで冷却した。次いで150℃まで20℃/分の昇温速度にて昇温させ、昇温過程にて得られる吸熱曲線において、吸熱ピークが出る前(ガラス転移温度以下)のベースラインの延長線と、吸熱ピークに向かう接線(ピークの立ち上がり部分からピークの頂点までの間での最大傾斜を示す接線)との交点の温度をもって、ガラス転移温度(単位:℃)とした。
(Measurement of Glass Transition Temperature)
Measurement was performed using a differential scanning calorimeter (DSC-200, SII). 5 mg of the sample was placed in an aluminum container with a lid and sealed, and cooled to -50°C using liquid nitrogen. The temperature was then increased to 150°C at a rate of 20°C/min, and the glass transition temperature (unit: °C) was determined as the temperature at the intersection of the extension of the baseline before the endothermic peak (below the glass transition temperature) and the tangent to the endothermic peak (the tangent showing the maximum slope between the rising part of the peak and the apex of the peak) in the endothermic curve obtained during the temperature increase process.

(エポキシ樹脂に含まれる塩素濃度の測定)
 実施例で用いるエポキシ樹脂1gを25mlのエチレングリコールモノブチルエーテルに溶解した。これに1規定の水酸化カリウムのプロピレングリコール溶液25mlを加えて20分間煮沸した後、硝酸銀水溶液でエポキシ樹脂の全塩素量を滴定し、エポキシ樹脂中の塩素濃度を求めた。
(Measurement of chlorine concentration in epoxy resin)
1 g of the epoxy resin used in the examples was dissolved in 25 ml of ethylene glycol monobutyl ether. 25 ml of 1N potassium hydroxide propylene glycol solution was added to the solution, and the mixture was boiled for 20 minutes. The total amount of chlorine in the epoxy resin was titrated with an aqueous silver nitrate solution to determine the chlorine concentration in the epoxy resin.

(エポキシ樹脂に含まれるアリル基含有物質量の測定)
 実施例で用いるエポキシ樹脂中のアリル基含有物質量は、ガスクロマトグラフィー(島津製作所、GC-2010Plus)を用いて測定した。
(Measurement of the amount of allyl group-containing substances contained in epoxy resin)
The amount of allyl group-containing substances in the epoxy resins used in the examples was measured using gas chromatography (Shimadzu Corporation, GC-2010Plus).

 以下、本発明の実施例となる接着剤組成物、および比較例となる接着剤組成物の製造例を示す。 Below are examples of the production of adhesive compositions that serve as examples of the present invention, and comparative examples of adhesive compositions.

 ポリイミド樹脂は、以下の通り製造した。
(製造例1)
 温度計、冷却管、窒素ガス導入管のついた4ツ口フラスコに3,3’,4,4’-ベンゾフェノンテトラカルボン酸二無水物53部、シクロヘキサノン185.5部、メチルシクロヘキサン37.1部を仕込み、溶液を60℃まで加熱した。ついで、ダイマージアミン(PRIAMINE1075、Croda社製)85.4部を滴下した後、140℃で1時間かけてイミド化反応させることにより、ポリイミド樹脂溶液(ガラス転移温度70℃、酸価146当量/106g、比誘電率2.6、誘電正接0.0019)を得た。
The polyimide resin was prepared as follows.
(Production Example 1)
A four-neck flask equipped with a thermometer, a condenser, and a nitrogen gas inlet tube was charged with 53 parts of 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 185.5 parts of cyclohexanone, and 37.1 parts of methylcyclohexane, and the solution was heated to 60° C. Then, 85.4 parts of dimer diamine (PRIAMINE 1075, manufactured by Croda) was added dropwise, and the mixture was subjected to an imidization reaction at 140° C. for 1 hour to obtain a polyimide resin solution (glass transition temperature 70° C., acid value 146 equivalents/10 6 g, relative dielectric constant 2.6, dielectric loss tangent 0.0019).

 エポキシ樹脂(A)としては、以下のものを用いた。
 エポキシ樹脂a1:EP-3980S(ADEKA社製、N,N-(ジグリシジル)-O-トルイジン、エポキシ価8696当量/106g、塩素700ppm、アリル基含有物質0%)

Figure JPOXMLDOC01-appb-C000017
As the epoxy resin (A), the following was used.
Epoxy resin a1: EP-3980S (manufactured by ADEKA Corporation, N,N-(diglycidyl)-O-toluidine, epoxy value 8696 equivalents/10 6 g, chlorine 700 ppm, allyl group-containing substances 0%)
Figure JPOXMLDOC01-appb-C000017

 エポキシ樹脂(B)としては、以下のものを用いた。
 エポキシ樹脂b1:EP-3900S(ADEKA社製、エポキシ価10000当量/106g、塩素1200ppm、アリル基含有物質0%)

Figure JPOXMLDOC01-appb-C000018

 エポキシ樹脂b2:YL980(三菱ケミカル社製、エポキシ価5376当量/106g、塩素300ppm、アリル基含有物質0%)
Figure JPOXMLDOC01-appb-C000019
As the epoxy resin (B), the following was used.
Epoxy resin b1: EP-3900S (manufactured by ADEKA Corporation, epoxy value 10,000 equivalents/10 6 g, chlorine 1,200 ppm, allyl group-containing substances 0%)
Figure JPOXMLDOC01-appb-C000018

Epoxy resin b2: YL980 (manufactured by Mitsubishi Chemical Corporation, epoxy value 5376 equivalents/10 6 g, chlorine 300 ppm, allyl group-containing substances 0%)
Figure JPOXMLDOC01-appb-C000019

 その他の成分としては、以下のものを用いた。
 c1:シリカ(デンカ社製「GT3SDC」)
 c2:ホスフィンオキサイド系難燃剤(第一工業製薬社製「PQ-60」)
 c3:リン系酸化防止剤(Clariant製「HOSTANOX(登録商標)P-EPQ」)
The other components used were as follows:
c1: Silica ("GT3SDC" manufactured by Denka Co., Ltd.)
c2: Phosphine oxide flame retardant (Dai-ichi Kogyo Seiyaku Co., Ltd. "PQ-60")
c3: Phosphorus-based antioxidant ("HOSTANOX (registered trademark) P-EPQ" manufactured by Clariant)

<実施例1>
 上記ポリイミド樹脂を100部、エポキシ樹脂(A)を4部配合し、トルエンで固形分濃度30%に溶解したトルエン接着剤組成物(S1)を得た。
 得られた接着剤組成物(S1)について、比誘電率、誘電正接、ピール強度、はんだ耐熱性の各評価を実施した。結果を表1に記載した。
Example 1
100 parts of the polyimide resin and 4 parts of the epoxy resin (A) were mixed and dissolved in toluene to a solids concentration of 30%, to obtain a toluene adhesive composition (S1).
The adhesive composition (S1) thus obtained was evaluated for its relative dielectric constant, dielectric loss tangent, peel strength, and solder heat resistance. The results are shown in Table 1.

<実施例2~6、比較例1~3>
 接着剤組成物の各成分の種類および配合量を表1~2に示すように変更した以外は実施例1と同様に接着剤組成物(S2)~(S9)を作製し、各評価を実施した。結果を表1~2に記載した。
<Examples 2 to 6, Comparative Examples 1 to 3>
Adhesive compositions (S2) to (S9) were prepared and evaluated in the same manner as in Example 1, except that the types and amounts of each component of the adhesive composition were changed as shown in Tables 1 and 2. The results are shown in Tables 1 and 2.

<接着剤組成物の評価>
(比誘電率(εc)及び誘電正接(tanδ))
 接着剤組成物を厚さ100μmのテフロン(登録商標)シートに、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥した(Bステージ品)。次いで180℃で3時間熱処理して硬化させた後、テフロン(登録商標)シートを剥離して試験用の接着剤樹脂シートを得た。その後得られた試験用接着剤樹脂シートを8cm×3mmの短冊状にサンプルを裁断し、試験用サンプルを得た(Cステージ品)。比誘電率(εc)及び誘電正接(tanδ)は、ネットワークアナライザー(アンリツ社製)を使用し、空洞共振器摂動法で、温度23℃、周波数10GHzの条件で測定した。
 測定後、Bステージ品の誘電正接T、Cステージ品の誘電正接Tとし、下記式に基づいて誘電正接変化率を算出した。
   誘電正接変化率(%)=(T-T)/T×100
<比誘電率の評価基準>
 ○:2.5未満
 △:2.5以上2.7以下
 ×:2.7を超える
<誘電正接の評価基準>
 ○:0.002以下
 △:0.002を超え、0.005以下
 ×:0.005を超える
<Evaluation of Adhesive Composition>
(Dielectric constant (εc) and dielectric tangent (tan δ))
The adhesive composition was applied to a 100 μm thick Teflon (registered trademark) sheet so that the thickness after drying was 25 μm, and dried at 130° C. for 3 minutes (B stage product). Then, after hardening by heat treatment at 180° C. for 3 hours, the Teflon (registered trademark) sheet was peeled off to obtain an adhesive resin sheet for testing. The obtained adhesive resin sheet for testing was then cut into strips of 8 cm x 3 mm to obtain test samples (C stage product). The relative dielectric constant (εc) and dielectric loss tangent (tan δ) were measured using a network analyzer (manufactured by Anritsu Corporation) by a cavity resonator perturbation method at a temperature of 23° C. and a frequency of 10 GHz.
After the measurement, the dielectric loss tangent of the B stage product was designated as T B , the dielectric loss tangent of the C stage product was designated as T C , and the rate of change in dielectric loss tangent was calculated according to the following formula.
Dielectric loss tangent change rate (%) = (T B - T C )/T B ×100
<Evaluation criteria for dielectric constant>
○: Less than 2.5 △: 2.5 or more and 2.7 or less ×: More than 2.7 <Evaluation criteria for dielectric tangent>
○: 0.002 or less △: More than 0.002 and 0.005 or less ×: More than 0.005

(ピール強度(接着性))
 接着剤組成物を厚さ12.5μmのポリイミドフィルム(株式会社カネカ製、アピカル(登録商標))に、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥した。この様にして得られた接着性フィルム(Bステージ品)を厚さ18μmの圧延銅箔(日鉄ケミカル&マテリアル株式会社製、エスパネックスシリーズ)と貼り合わせた。貼り合わせは、圧延銅箔の光沢面が接着剤層と接する様にして、170℃で2MPaの加圧下に280秒間プレスし、接着した。次いで180℃で3時間熱処理して硬化させ、ピール強度評価用サンプルを得た。ピール強度は、25℃、フィルム引き、引張速度50mm/min、90°剥離の条件で測定した。この試験は常温での接着強度を示すものである。
<評価基準>
 ○:1.0N/mm以上
 △:0.7N/mm以上1.0N/mm未満
 ×:0.7N/mm未満
(Peel strength (adhesiveness))
The adhesive composition was applied to a 12.5 μm thick polyimide film (Apical (registered trademark), manufactured by Kaneka Corporation) so that the thickness after drying was 25 μm, and dried at 130 ° C for 3 minutes. The adhesive film (B stage product) thus obtained was laminated with a rolled copper foil (ESPANEX series, manufactured by Nippon Steel Chemical & Material Co., Ltd.) having a thickness of 18 μm. The laminate was pressed for 280 seconds at 170 ° C under a pressure of 2 MPa so that the glossy surface of the rolled copper foil was in contact with the adhesive layer, and the adhesive was bonded. The laminate was then heat-treated at 180 ° C for 3 hours to harden the film, and a peel strength evaluation sample was obtained. The peel strength was measured under the conditions of 25 ° C, film pulling, tensile speed 50 mm / min, and 90 ° peeling. This test shows the adhesive strength at room temperature.
<Evaluation criteria>
○: 1.0 N/mm or more △: 0.7 N/mm or more but less than 1.0 N/mm ×: Less than 0.7 N/mm

(はんだ耐熱性)
 上記のピール強度測定用と同じ方法で評価用サンプルを作製し、2.0cm×2.0cmのサンプル片を288℃で溶融したはんだ浴に浸漬し、膨れなどの外観変化の有無を確認した。
<評価基準>
 ○:60秒以上膨れ無し
 △:30秒以上60秒未満で膨れ有り
 ×:30秒未満で膨れ有り
(solder heat resistance)
An evaluation sample was prepared in the same manner as for measuring the peel strength described above, and a 2.0 cm x 2.0 cm sample piece was immersed in a bath of molten solder at 288°C, and the presence or absence of any change in appearance, such as blistering, was confirmed.
<Evaluation criteria>
○: No swelling for 60 seconds or more △: Swelling occurs for 30 seconds or more but less than 60 seconds ×: Swelling occurs for less than 30 seconds

Figure JPOXMLDOC01-appb-T000020
Figure JPOXMLDOC01-appb-T000020

Figure JPOXMLDOC01-appb-T000021
Figure JPOXMLDOC01-appb-T000021

 表1から明らかなように、実施例1~6は、誘電特性、ピール強度、はんだ耐熱性に優れる。実施例1~3を比較すると、エポキシ樹脂(B)の含有比率やその種類によって誘電特性を変化させることができることが分かる。 As is clear from Table 1, Examples 1 to 6 have excellent dielectric properties, peel strength, and solder heat resistance. Comparing Examples 1 to 3, it is clear that the dielectric properties can be changed by changing the content ratio and type of epoxy resin (B).

 一方、比較例1では、エポキシ樹脂(A)を含有せず、エポキシ樹脂(B)のみを含んでいるため、誘電正接が悪化した。
 比較例2では、エポキシ樹脂(A)を含有せず、また比較例1に比べてエポキシ樹脂(B)が少量であるため、誘電正接は改善したものの、架橋密度が低下し、はんだ耐熱性が悪化した。
 比較例3では、エポキシ樹脂(A)を含有しているものの、エポキシ樹脂(B)を多量に含有しているために、誘電特性が悪化した。
On the other hand, in Comparative Example 1, since the epoxy resin (A) was not contained and only the epoxy resin (B) was contained, the dielectric tangent was deteriorated.
In Comparative Example 2, since no epoxy resin (A) was contained and the amount of epoxy resin (B) was smaller than that in Comparative Example 1, the dielectric tangent was improved, but the crosslink density was reduced and the solder heat resistance was deteriorated.
In Comparative Example 3, although the epoxy resin (A) was contained, the epoxy resin (B) was contained in a large amount, and therefore the dielectric properties were deteriorated.

 またエポキシ樹脂(A)を含有する実施例1、4~6の接着剤組成物では、Bステージ品からCステージ品の段階で誘電正接が大きく低下することが分かる。一方で、エポキシ樹脂(A)を含まない比較例1~2の接着剤組成物や、エポキシ樹脂(B)の含有量が多い比較例3の接着剤組成物では、エポキシ樹脂(A)による効果が十分に発揮されないため、Bステージ品とCステージ品の誘電正接にほとんど変化はなかった。 It can also be seen that in the adhesive compositions of Examples 1 and 4 to 6, which contain epoxy resin (A), the dielectric tangent drops significantly from the B stage to the C stage. On the other hand, in the adhesive compositions of Comparative Examples 1 and 2, which do not contain epoxy resin (A), and the adhesive composition of Comparative Example 3, which contains a large amount of epoxy resin (B), the effect of the epoxy resin (A) is not fully exerted, so there is almost no change in the dielectric tangent between the B stage and C stage products.

 本発明の接着剤組成物は、はんだ耐熱性、接着強度に優れ、比誘電率および誘電正接が良好である。そのため、高周波領域のFPC用接着剤や接着シートとして有用である。
 
The adhesive composition of the present invention has excellent solder heat resistance, excellent adhesive strength, and good dielectric constant and dielectric loss tangent, and is therefore useful as an adhesive or adhesive sheet for FPCs in the high frequency range.

Claims (17)

 ポリイミド樹脂及びエポキシ樹脂(E)を含む接着剤組成物であって、
 前記エポキシ樹脂(E)として式(I)で表されるエポキシ樹脂(A)を含み、
 前記エポキシ樹脂(E)として含まれるグリシジルエーテル型エポキシ樹脂(B)の含有量が、前記ポリイミド樹脂100質量部に対して5質量部以下である接着剤組成物。
Figure JPOXMLDOC01-appb-C000001

[式(I)中、R1~R5は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。]
An adhesive composition comprising a polyimide resin and an epoxy resin (E),
The epoxy resin (E) contains an epoxy resin (A) represented by formula (I),
an adhesive composition in which the content of a glycidyl ether type epoxy resin (B) contained as the epoxy resin (E) is 5 parts by mass or less per 100 parts by mass of the polyimide resin;
Figure JPOXMLDOC01-appb-C000001

[In formula (I), R 1 to R 5 each independently represent a hydrogen atom or a C 1-10 alkyl group.]
 前記エポキシ樹脂(A)の含有量が、前記ポリイミド樹脂100質量部に対して、0.01質量部以上20質量部以下である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the content of the epoxy resin (A) is 0.01 parts by mass or more and 20 parts by mass or less per 100 parts by mass of the polyimide resin.  前記ポリイミド樹脂の酸価が10当量/106g以上1000当量/106g以下である請求項1に記載の接着剤組成物。 2. The adhesive composition according to claim 1, wherein the polyimide resin has an acid value of 10 equivalents/10 6 g or more and 1,000 equivalents/10 6 g or less.  (前記エポキシ樹脂(E)のエポキシ価の合計/前記ポリイミド樹脂の酸価の合計)で表される比率が0.5以上10.0以下である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, in which the ratio represented by (total epoxy value of the epoxy resin (E)/total acid value of the polyimide resin) is 0.5 or more and 10.0 or less.  前記エポキシ樹脂(A)の含有量が、前記エポキシ樹脂(E)100質量%中、70質量%以上である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the content of the epoxy resin (A) is 70% by mass or more in 100% by mass of the epoxy resin (E).  前記エポキシ樹脂(B)の含有量が、前記エポキシ樹脂(E)100質量%中、25質量%以下である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the content of the epoxy resin (B) is 25% by mass or less in 100% by mass of the epoxy resin (E).  前記式(I)において、R1及び/又はR5がC1-10アルキル基である請求項1に記載の接着剤組成物。 2. The adhesive composition according to claim 1, wherein in formula (I), R 1 and/or R 5 is a C 1-10 alkyl group.  前記エポキシ樹脂(A)及び前記グリシジルエーテル型エポキシ樹脂(B)の合計量が、前記エポキシ樹脂(E)100質量%中、50質量%以上である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the total amount of the epoxy resin (A) and the glycidyl ether type epoxy resin (B) is 50% by mass or more in 100% by mass of the epoxy resin (E).  前記グリシジルエーテル型エポキシ樹脂(B)は、分子内に式(II)または式(III)で表される化学構造を有するエポキシ樹脂である請求項1に記載の接着剤組成物。
Figure JPOXMLDOC01-appb-C000002

[式(II)中、R6~R9は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。]
Figure JPOXMLDOC01-appb-C000003

[式(III)中、R26~R29は、それぞれ独立に、水素原子またはC1-10アルキル基を表す。*は結合手を表す。]
2. The adhesive composition according to claim 1, wherein the glycidyl ether type epoxy resin (B) is an epoxy resin having a chemical structure represented by formula (II) or formula (III) in the molecule.
Figure JPOXMLDOC01-appb-C000002

[In formula (II), R 6 to R 9 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]
Figure JPOXMLDOC01-appb-C000003

[In formula (III), R 26 to R 29 each independently represent a hydrogen atom or a C 1-10 alkyl group. * represents a bond.]
 前記グリシジルエーテル型エポキシ樹脂(B)を含まない請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, which does not contain the glycidyl ether type epoxy resin (B).  前記グリシジルエーテル型エポキシ樹脂(B)を含み、
 前記グリシジルエーテル型エポキシ樹脂(B)の含有量が、前記ポリイミド樹脂100質量部に対して0.5質量部以上5質量部以下である請求項1に記載の接着剤組成物。
The glycidyl ether type epoxy resin (B) is contained,
2. The adhesive composition according to claim 1, wherein the content of the glycidyl ether type epoxy resin (B) is 0.5 parts by mass or more and 5 parts by mass or less based on 100 parts by mass of the polyimide resin.
 塩素濃度が、接着剤組成物の固形分中、0.01~300ppmである請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the chlorine concentration is 0.01 to 300 ppm in the solid content of the adhesive composition.  プリント配線板用である請求項1~12のいずれか1項に記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 12, which is for use on printed wiring boards.  樹脂基材、金属基材または紙類である基材と、離型基材とを、請求項1~12のいずれか1項に記載の接着剤組成物を介して積層した接着シート。 An adhesive sheet in which a substrate, which is a resin substrate, a metal substrate, or a paper substrate, and a release substrate are laminated via the adhesive composition according to any one of claims 1 to 12.  下記式に基づいて算出される誘電正接変化率が8~70%である請求項14に記載の接着シート。
   誘電正接変化率(%)=(T-T)/T×100
(上記式中、
 T:接着剤組成物を厚さ100μmのテフロン(登録商標)シートに、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥して得られたBステージ品の誘電正接
 T:前記Bステージ品を得た後、180℃で3時間熱処理して硬化させて得られたCステージ品の誘電正接)
The adhesive sheet according to claim 14, wherein the rate of change in dielectric tangent calculated based on the following formula is 8 to 70%.
Dielectric loss tangent change rate (%) = (T B - T C )/T B ×100
(In the above formula,
T B : Dielectric loss tangent of a B-stage product obtained by applying the adhesive composition to a 100 μm thick Teflon (registered trademark) sheet so that the thickness after drying would be 25 μm, and drying at 130° C. for 3 minutes. T C : Dielectric loss tangent of a C-stage product obtained by heat treating the B-stage product for 3 hours at 180° C. for curing.
 樹脂基材、金属基材または紙類である基材に、請求項1~12のいずれか1項に記載の接着剤組成物が積層された積層体。 A laminate in which the adhesive composition according to any one of claims 1 to 12 is laminated onto a substrate that is a resin substrate, a metal substrate, or a paper substrate.  請求項16に記載の積層体を構成要素として含むプリント配線板。 A printed wiring board comprising the laminate according to claim 16 as a component.
PCT/JP2024/031726 2023-10-31 2024-09-04 Adhesive composition, and adhesive sheet, laminate and printed wiring board each containing same Pending WO2025094504A1 (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
JPH0987365A (en) * 1995-09-25 1997-03-31 Nippon Oil Co Ltd Epoxy resin composition for tow prepreg
JP2012149111A (en) * 2011-01-17 2012-08-09 Shin-Etsu Chemical Co Ltd Liquid epoxy resin composition for sealing semiconductor, and semiconductor device
JP2013199645A (en) * 2012-02-24 2013-10-03 Arakawa Chem Ind Co Ltd Polyimide-based adhesive composition, cured product, adhesive sheet, laminate, and flexible printed board
JP2014141603A (en) * 2013-01-25 2014-08-07 Toyo Ink Sc Holdings Co Ltd Adhesive agent composition excellent in dielectric property, adhesive agent sheet using the same and printed wiring board
JP2019172892A (en) * 2018-03-29 2019-10-10 信越化学工業株式会社 Silicone-modified polyimide resin composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0987365A (en) * 1995-09-25 1997-03-31 Nippon Oil Co Ltd Epoxy resin composition for tow prepreg
JP2012149111A (en) * 2011-01-17 2012-08-09 Shin-Etsu Chemical Co Ltd Liquid epoxy resin composition for sealing semiconductor, and semiconductor device
JP2013199645A (en) * 2012-02-24 2013-10-03 Arakawa Chem Ind Co Ltd Polyimide-based adhesive composition, cured product, adhesive sheet, laminate, and flexible printed board
JP2014141603A (en) * 2013-01-25 2014-08-07 Toyo Ink Sc Holdings Co Ltd Adhesive agent composition excellent in dielectric property, adhesive agent sheet using the same and printed wiring board
JP2019172892A (en) * 2018-03-29 2019-10-10 信越化学工業株式会社 Silicone-modified polyimide resin composition

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