CN116636386A - A kind of banana self-adaptive harvesting machine and harvesting method - Google Patents
A kind of banana self-adaptive harvesting machine and harvesting method Download PDFInfo
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- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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Abstract
本发明公开了一种香蕉自适应采收机及采收方法,包括作业载体及分别与设置于作业载体上的柔性自适应托接装置、智能托接控制系统、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统;所述智能托接控制系统分别与升降机构、托接驱动机构、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统连接;所述电力驱动系统分别与升降机构、托接驱动机构、路径识别自动导航系统、智能香蕉识别定位系统和作业载体连接。本发明能够在采收过程中实现对香蕉果穗底部的自适应柔性包裹托接,能够降低对香蕉果穗的机械损伤,降低劳动强度,提高采收运送效率。
The invention discloses a banana self-adaptive harvesting machine and a harvesting method, comprising a work carrier, a flexible self-adaptive supporting device respectively arranged on the work carrier, an intelligent supporting control system, an automatic navigation system for path identification, and an intelligent banana harvester. Identification and positioning system and electric drive system; the intelligent supporting control system is respectively connected with lifting mechanism, supporting driving mechanism, path recognition automatic navigation system, intelligent banana identification and positioning system and electric driving system; the electric driving system is connected with lifting mechanism respectively Mechanism, supporting drive mechanism, path recognition automatic navigation system, intelligent banana recognition and positioning system and the connection of the work carrier. The invention can realize the self-adaptive flexible wrapping support on the bottom of the banana ear during the harvesting process, can reduce the mechanical damage to the banana ear, reduce the labor intensity, and improve the efficiency of harvesting and transportation.
Description
技术领域technical field
本发明涉及机械化、智能化香蕉采收装置的技术领域,尤其是指一种香蕉自适应采收机及采收方法。The invention relates to the technical field of mechanized and intelligent banana harvesting devices, in particular to a banana adaptive harvesting machine and a harvesting method.
背景技术Background technique
香蕉属高热量水果,其含有丰富的维生素、淀粉、蛋白质等营养物质,具有广泛的市场及较高的经济效益。我国作为世界上香蕉生产大国之一,香蕉的采收作业环节仍处于人工阶段,人工采收香蕉通常需要2人及以上,1人负责托举保护香蕉果串并进行转运,1人负责切割香蕉果柄。人工托举香蕉需要耗费巨大的人力,劳动强度高、工作效率低,这些因素间接影响了香蕉的储存及保鲜时间,在一定程度上降低了香蕉的经济效益。随着科技的进步,香蕉采收装置也朝着机械化、智能化的方向发展。但由于香蕉果穗重量较大,在香蕉机械化采收过程中机械手难以承受此载荷,易导致采收机械发生侧翻等一系列问题。与此同时,我国的香蕉种植园有不少分布于山地丘陵,而山地果园的香蕉运输大多采用的是索道运输,但在蕉树到索道之间的运输几乎全是依靠人工挑蕉,劳动强度高、工作效率低,缺乏可靠的机械装备。Banana is a high-calorie fruit, which is rich in nutrients such as vitamins, starch, and protein, and has a wide market and high economic benefits. my country is one of the largest banana producing countries in the world. The banana harvesting operation is still in the manual stage. Manual harvesting of bananas usually requires two or more people. One person is responsible for lifting and protecting the banana bunches and transporting them, and the other is responsible for cutting the bananas. fruit stalk. Manual lifting of bananas requires a huge amount of manpower, high labor intensity, and low work efficiency. These factors indirectly affect the storage and preservation time of bananas, and reduce the economic benefits of bananas to a certain extent. With the advancement of science and technology, banana harvesting devices are also developing in the direction of mechanization and intelligence. However, due to the heavy weight of the banana ears, it is difficult for the manipulator to bear the load during the mechanized harvesting of bananas, which may easily lead to a series of problems such as rollover of the harvesting machinery. At the same time, many banana plantations in my country are distributed in mountains and hills, and most of the bananas in mountain orchards are transported by cableway, but the transportation between the banana tree and the cableway is almost entirely dependent on manual picking of bananas. High, low work efficiency, lack of reliable mechanical equipment.
为解决上述问题,亟需设计一种能够采托协同的香蕉自适应采收机完成采收工作,能够节省大量人力物力,减少对蕉穗的机械损伤,提高采收效率,同时能够代替人工运输,提高运送效率和经济效益,这是很有必要的。In order to solve the above problems, it is urgent to design a banana adaptive harvester that can cooperate with picking and supporting to complete the harvesting work, which can save a lot of manpower and material resources, reduce mechanical damage to banana ears, improve harvesting efficiency, and can replace manual transportation at the same time , It is necessary to improve transportation efficiency and economic benefits.
发明内容Contents of the invention
本发明的第一个目的在于克服现有技术的不足,提供一种香蕉自适应采收机,能够克服香蕉果梳生长的不对称问题,在采收过程中实现对香蕉果穗底部的自适应柔性包裹托接,能够与采摘机械手协同合作,减少采摘机械手的承重负荷,降低对香蕉果穗的机械损伤。另外,也可以代替人工完成香蕉果穗的智能化托举工作,与切割香蕉果柄的蕉农协同工作,实现蕉园的半自动化采收,降低劳动强度,提高采收运送效率。The first purpose of the present invention is to overcome the deficiencies of the prior art, to provide a banana self-adaptive harvester, which can overcome the asymmetrical problem of banana fruit comb growth, and realize self-adaptive flexibility to the bottom of the banana ear during the harvest process The package support can cooperate with the picking manipulator to reduce the load-bearing load of the picking manipulator and reduce the mechanical damage to the banana ears. In addition, it can also replace the manual work of intelligent lifting of banana ears, and cooperate with the banana farmers who cut the banana stalks to realize semi-automatic harvesting of banana orchards, reduce labor intensity, and improve harvesting and transportation efficiency.
本发明的第二个目的在于提供一种香蕉采托协同的采收方法。The second object of the present invention is to provide a method for harvesting bananas in a coordinated manner.
本发明的第一个目的可以通过采取如下技术方案达到:First purpose of the present invention can be achieved by taking the following technical solutions:
一种香蕉自适应采收机,包括作业载体、柔性自适应托接装置、智能托接控制系统、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统;所述柔性自适应托接装置、智能托接控制系统、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统分别设置于作业载体上;所述柔性自适应托接装置包括升降机构、托接驱动机构和柔性自适应包裹机构,所述升降机构设置于作业载体上,所述柔性自适应包裹机构设置于升降机构上,所述托接驱动机构与柔性自适应包裹机构相连接,并设置于柔性自适应包裹机构上,所述柔性自适应包裹机构能够对不同生长位置、不同形状、不同高度差的香蕉蕉穗进行自适应柔性包裹托接;所述智能托接控制系统分别与升降机构、托接驱动机构、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统连接;所述电力驱动系统分别与升降机构、托接驱动机构、路径识别自动导航系统、智能香蕉识别定位系统和作业载体连接。A banana self-adaptive harvester, comprising a work carrier, a flexible self-adaptive supporting device, an intelligent supporting control system, a path identification automatic navigation system, an intelligent banana identification and positioning system, and an electric drive system; the flexible self-adapting supporting device , an intelligent supporting control system, a path recognition automatic navigation system, an intelligent banana identification and positioning system and an electric drive system are respectively arranged on the work carrier; the flexible adaptive supporting device includes a lifting mechanism, a supporting driving mechanism and a flexible adaptive package mechanism, the lifting mechanism is set on the work carrier, the flexible adaptive wrapping mechanism is set on the lifting mechanism, the supporting drive mechanism is connected with the flexible adaptive wrapping mechanism and set on the flexible adaptive wrapping mechanism, The flexible adaptive wrapping mechanism can carry out adaptive flexible wrapping support for banana ears with different growth positions, different shapes, and different height differences; The automatic navigation system, the intelligent banana identification and positioning system are connected with the electric drive system; the electric drive system is respectively connected with the lifting mechanism, the supporting drive mechanism, the path identification automatic navigation system, the intelligent banana identification and positioning system and the work carrier.
进一步,所述智能托接控制系统包括上位机、可编程逻辑控制器、模数转换模块、数模转换模块、通讯模块和继电器组,所述可编程逻辑控制器分别与升降机构、托接驱动机构、柔性自适应包裹机构的激光测距仪、模数转换模块、数模转换模块、通讯模块和继电器组连接,所述通讯模块与上位机连接,所述模数转换模块分别与路径识别自动导航系统的路径识别处理器和智能香蕉识别定位系统的香蕉识别定位处理器连接,所述数模转换模块和继电器组分别与电力驱动系统连接。Further, the intelligent supporting control system includes a host computer, a programmable logic controller, an analog-to-digital conversion module, a digital-to-analog conversion module, a communication module and a relay group, and the programmable logic controller is connected with the lifting mechanism and the supporting drive respectively. mechanism, the laser rangefinder of the flexible adaptive wrapping mechanism, the analog-to-digital conversion module, the digital-to-analog conversion module, the communication module and the relay group. The path identification processor of the navigation system is connected with the banana identification and positioning processor of the intelligent banana identification and positioning system, and the digital-to-analog conversion module and the relay group are respectively connected with the electric drive system.
进一步,所述路径识别自动导航系统包括摄像头和路径识别处理器,所述摄像头与路径识别处理器连接,摄像头为水平视角,摄像头的视野包括作业载体前方的蕉园范围,所述路径识别处理器与智能托接控制系统连接;所述摄像头用于拍摄作业载体前方蕉园道路图像,并安装于作业载体的防护支架的前端;所述路径识别处理器用于获取多张作业载体前方蕉园道路图像,对每张作业载体前方蕉园道路图像进行去噪和标准化处理,利用训练好的深度卷积神经网络提取处理后的作业载体前方蕉园道路图像的道路特征图,根据蕉园道路特征图,生成路径规划图,从而获得最优路径的导航数据,将导航数据转换为模拟量传输至智能托接控制系统。Further, the path recognition automatic navigation system includes a camera and a path recognition processor, the camera is connected to the path recognition processor, the camera is a horizontal viewing angle, and the field of view of the camera includes the scope of the banana orchard in front of the work carrier, and the path recognition processor It is connected with the intelligent supporting control system; the camera is used to take pictures of road images of the banana garden in front of the work carrier, and is installed on the front end of the protective bracket of the work carrier; the path recognition processor is used to obtain multiple road images of the banana garden in front of the work carrier , denoise and standardize the road image of the banana garden in front of each job carrier, and use the trained deep convolutional neural network to extract the road feature map of the road image of the banana garden in front of the job carrier. According to the road feature map of the banana garden, Generate the path planning diagram to obtain the navigation data of the optimal path, convert the navigation data into analog quantities and transmit them to the intelligent docking control system.
进一步,所述智能香蕉识别定位系统包括深度相机、水平旋转机构、竖直旋转机构、可调支撑杆和香蕉识别定位处理器,所述深度相机安装于水平旋转机构上,所述水平旋转机构用于带动深度相机在水平面内旋转,所述水平旋转机构安装于竖直旋转机构上,二者整体安装在可调支撑杆顶部,所述竖直旋转机构用于带动水平旋转机构和深度相机在竖直平面内旋转,所述可调支撑杆固定于作业载体上,并位于作业载体顶部的侧后方,所述深度相机与香蕉识别定位处理器连接,所述香蕉识别定位处理器与智能托接控制系统连接;所述深度相机为水平视角,用于拍摄香蕉蕉穗和果轴的图像,通过水平旋转机构和竖直旋转机构能够使深度相机的拍摄视野覆盖整个香蕉采收托接作业范围;所述香蕉识别定位处理器用于获取多张香蕉蕉穗和果轴图像,对每张香蕉蕉穗和果轴图像进行去噪和标准化处理,利用轻量化检测网络YOLO-Banana检测模型提取处理后的香蕉蕉穗、果轴特征图,根据香蕉蕉穗特征图的深度信息,获得待采收香蕉蕉穗的位置,将位置数据转换为模拟量传输至智能托接控制系统;根据香蕉果轴特征图信息,获取蕉穗果轴中心的位置信息,同时预估香蕉蕉穗重量信息,并将处理信息传输至智能托接控制系统。Further, the intelligent banana identification and positioning system includes a depth camera, a horizontal rotation mechanism, a vertical rotation mechanism, an adjustable support rod and a banana identification and positioning processor, the depth camera is installed on the horizontal rotation mechanism, and the horizontal rotation mechanism uses To drive the depth camera to rotate in the horizontal plane, the horizontal rotation mechanism is installed on the vertical rotation mechanism, both of which are integrally installed on the top of the adjustable support rod, and the vertical rotation mechanism is used to drive the horizontal rotation mechanism and the depth camera in the vertical Rotate in a straight plane, the adjustable support rod is fixed on the work carrier, and is located behind the top of the work carrier, the depth camera is connected to the banana identification and positioning processor, and the banana identification and positioning processor is connected to the intelligent supporting control The system is connected; the depth camera is a horizontal viewing angle, which is used to take images of banana ears and fruit shafts, and the shooting field of view of the depth camera can cover the entire banana harvesting and docking operation range through the horizontal rotation mechanism and the vertical rotation mechanism; The banana identification and positioning processor described above is used to obtain multiple images of banana ears and fruit shafts, denoise and standardize each image of banana banana ears and fruit shafts, and use the lightweight detection network YOLO-Banana detection model to extract the processed bananas. The characteristic map of banana ears and fruit shafts, according to the depth information of the characteristic map of banana ears, obtain the position of the banana ears to be harvested, convert the position data into analog quantities and transmit them to the intelligent supporting control system; according to the information of the characteristic map of banana fruit shafts , to obtain the position information of the center of the banana ear fruit axis, and at the same time estimate the weight information of the banana ear, and transmit the processed information to the intelligent supporting control system.
进一步,所述电力驱动系统包括动力源和电动控制元件,所述电动控制元件分别与升降机构、托接驱动机构和动力源连接,所述动力源与作业载体连接。Further, the electric drive system includes a power source and an electric control element, the electric control element is respectively connected to the lifting mechanism, the supporting drive mechanism and the power source, and the power source is connected to the work carrier.
进一步,所述作业载体顶部设置有控制柜,所述智能托接控制系统安装于控制柜中,所述智能香蕉识别定位系统的可调支撑杆通过缓震平台与控制柜连接,所述智能香蕉识别定位系统的香蕉识别定位处理器设置在缓震平台内。Further, the top of the work carrier is provided with a control cabinet, the intelligent supporting control system is installed in the control cabinet, the adjustable support bar of the intelligent banana identification and positioning system is connected with the control cabinet through the cushioning platform, and the intelligent banana The banana identification and positioning processor of the identification and positioning system is arranged in the cushioning platform.
进一步,所述升降机构包括底座主体、工作平台、剪叉式升降组件和升降电动推杆,所述底座主体安装于作业载体顶部的中心位置处,所述剪叉式升降组件有两个,对称设于底座主体上,所述工作平台安装于两个剪叉式升降组件的顶部,所述升降电动推杆的一端与底座主体连接,其另一端与工作平台连接,所述升降电动推杆与智能托接控制系统连接,由智能托接控制系统控制升降电动推杆伸缩进而实现柔性自适应包裹机构的高度调整。Further, the lifting mechanism includes a base body, a working platform, a scissor-type lifting assembly and a lifting electric push rod. The base body is installed at the center of the top of the work carrier. There are two scissor-type lifting assemblies, which are symmetrical Located on the main body of the base, the working platform is installed on the top of two scissor lift components, one end of the lifting electric push rod is connected to the base main body, and the other end is connected to the working platform, and the lifting electric push rod is connected to the Connected with the intelligent supporting control system, the intelligent supporting control system controls the expansion and contraction of the lifting electric push rod to realize the height adjustment of the flexible adaptive wrapping mechanism.
进一步,所述柔性自适应包裹机构包括托接底座、柔性中空气囊、激光测距仪和梯形柔性手指组件,所述托接底座包括圆形安装盘以及设于圆形安装盘四周的四个支腿,四个支腿支撑于升降机构的工作平台上,所述圆形安装盘的中心处设有供柔性中空气囊安装的固定环,所述柔性中空气囊安装在固定环中,所述柔性中空气囊及圆形安装盘的中心处形成有一同心圆形通孔,用于容纳香蕉蕉穗底部的果轴,所述激光测距仪安装于圆形安装盘下方的托接驱动机构上,并与智能托接控制系统连接,所述梯形柔性手指组件有多个,沿圆形安装盘的周向均布于圆形安装盘上,且多个梯形柔性手指组件呈花瓣状均布在柔性中空气囊的四周,每个梯形柔性手指组件包括固定板、梯形柔性手指和导柱,所述固定板的一端通过两个耳板与固定环的顶部边缘铰接,其另一端向圆形安装盘的外侧倾斜延伸,所述固定板能够绕铰接轴转动,且固定板的底面沿径向设有一滑槽,所述导柱的顶端与滑槽活动连接,其底端穿过圆形安装盘与下方的托接驱动机构的驱动圆盘连接,所述梯形柔性手指安装于固定板上,所述柔性中空气囊内部设置气压,托接作业时,蕉穗最底部的蕉梳首先接触柔性中空气囊,并使其发生变形,促使柔性中空气囊顶部未接触香蕉的部分向上膨胀变形,自适应补偿香蕉存在的高度差,实现对香蕉底部的托接包裹,柔性中空气囊侧面部分沿径向向外变形,与梯形柔性手指接触,进一步促进梯形柔性手指对香蕉蕉穗的侧向包裹。Further, the flexible adaptive wrapping mechanism includes a supporting base, a flexible hollow air bag, a laser rangefinder and a trapezoidal flexible finger assembly, and the supporting base includes a circular mounting plate and four support plates arranged around the circular mounting plate. Legs, the four legs are supported on the working platform of the lifting mechanism, the center of the circular mounting plate is provided with a fixed ring for the installation of the flexible hollow air bag, the flexible hollow air bag is installed in the fixed ring, the flexible hollow A concentric circular through hole is formed at the center of the airbag and the circular mounting plate for accommodating the fruit shaft at the bottom of the banana fringe. Connected by an intelligent supporting control system, there are multiple trapezoidal flexible finger assemblies, which are evenly distributed on the circular mounting plate along the circumference of the circular mounting plate, and multiple trapezoidal flexible finger assemblies are evenly distributed around the flexible hollow air bag in the shape of petals , each trapezoidal flexible finger assembly includes a fixed plate, a trapezoidal flexible finger and a guide post, one end of the fixed plate is hinged to the top edge of the fixed ring through two ear plates, and the other end extends obliquely to the outside of the circular mounting plate, The fixed plate can rotate around the hinge shaft, and the bottom surface of the fixed plate is provided with a chute in the radial direction, the top of the guide post is movably connected with the chute, and the bottom end of the guide post passes through the circular mounting plate and the supporting drive below. The driving disc of the mechanism is connected, the trapezoidal flexible fingers are installed on the fixed plate, and the air pressure is set inside the flexible hollow air bag. During the supporting operation, the banana comb at the bottom of the banana ear first contacts the flexible hollow air bag and deforms it , prompting upward expansion and deformation of the part of the top of the flexible hollow airbag that is not in contact with the banana, self-adaptively compensating for the height difference existing in the banana, and realizing the support and wrapping of the bottom of the banana, the side part of the flexible hollow airbag deforms radially outward, and contacts with the trapezoidal flexible finger , to further promote the lateral wrapping of the trapezoidal flexible fingers on the banana ear.
进一步,所述托接驱动机构包括驱动圆盘、多个导向柱和电动推杆,所述驱动圆盘设置于柔性自适应包裹机构的圆形安装盘的下方,其顶部中心处形成有同心圆形沉孔,用于安装柔性自适应包裹机构的激光测距仪,多个导向柱沿驱动圆盘的周向均布于驱动圆盘上,每个导向柱的底端与驱动圆盘的顶部连接,其顶端向上延伸并穿过圆形安装盘后设置有限位帽,所述电动推杆与驱动圆盘的底部连接,由电动推杆驱动驱动圆盘上移和下降,所述电动推杆与智能托接控制系统连接,由智能托接控制系统控制电动推杆动力大小。Further, the supporting driving mechanism includes a driving disk, a plurality of guide columns and an electric push rod, the driving disk is arranged under the circular mounting disk of the flexible adaptive wrapping mechanism, and a concentric circle is formed at the center of the top Shaped counterbore, used to install the laser rangefinder of the flexible adaptive wrapping mechanism, a plurality of guide columns are evenly distributed on the drive disc along the circumference of the drive disc, the bottom end of each guide column is connected with the top of the drive disc, Its top extends upwards and passes through the circular mounting plate to set a limit cap. The electric push rod is connected to the bottom of the drive disc, and the electric push rod drives the drive plate to move up and down. The electric push rod is connected with the intelligent It is connected with the supporting control system, and the power of the electric push rod is controlled by the intelligent supporting control system.
本发明的第二个目的可以通过采取如下技术方案达到:The second purpose of the present invention can be achieved by taking the following technical solutions:
一种香蕉采托协同的采收方法,基于上述所述的香蕉自适应采收机实现,该方法包括:A method for harvesting bananas in cooperation with supporters, realized based on the above-mentioned adaptive harvester for bananas, the method comprising:
在蕉园中,智能香蕉识别定位系统识别待采摘的香蕉蕉穗,获取香蕉蕉穗的位置信息,并将信息传递给智能托接控制系统;In the banana orchard, the intelligent banana identification and positioning system identifies the banana ears to be picked, obtains the location information of the banana ears, and transmits the information to the intelligent supporting control system;
智能托接控制系统接收到智能香蕉识别定位系统传递的信息,处理后传递给路径识别自动导航系统;The intelligent pallet control system receives the information transmitted by the intelligent banana identification and positioning system, and passes it to the path identification automatic navigation system after processing;
路径识别自动导航系统获取作业载体前方蕉园道路信息,结合智能托接控制系统传递的香蕉蕉穗位置信息,进行路径规划和智能导航工作;The path recognition automatic navigation system obtains the road information of the banana orchard in front of the operation carrier, and combines the position information of the banana ears transmitted by the intelligent supporting control system to carry out path planning and intelligent navigation;
在作业载体到达香蕉蕉穗预设位置后,智能香蕉识别定位系统再次识别待采摘的香蕉蕉穗,获取蕉穗果轴中心的位置信息,同时预估香蕉蕉穗重量信息,并将所有信息传递给智能托接控制系统;After the operation carrier arrives at the preset position of the banana ear, the intelligent banana identification and positioning system identifies the banana ear to be picked again, obtains the position information of the center of the banana ear fruit axis, estimates the weight information of the banana ear, and transmits all the information To the intelligent supporting control system;
智能托接控制系统接收到智能香蕉识别定位系统传递的信息后,将蕉穗果轴中心的位置信息处理后传递给路径识别自动导航系统,并将蕉穗果轴中心的位置信息处理后转换为升降机构的升降电动推杆的控制量,同时将预估的香蕉蕉穗重量信息处理后转换为托接驱动机构的电动推杆的控制量;After the intelligent supporting control system receives the information transmitted by the intelligent banana identification and positioning system, it processes the position information of the center of the banana ear and fruit shaft and transmits it to the path recognition automatic navigation system, and converts the position information of the center of the banana ear and fruit shaft into The control amount of the lifting electric push rod of the lifting mechanism, and at the same time, the estimated weight information of banana ears is processed and converted into the control amount of the electric push rod of the supporting drive mechanism;
路径识别自动导航系统根据智能托接控制系统传递的蕉穗果轴中心位置信息对作业载体进行精确调整,使柔性自适应托接装置位于香蕉果轴正下方,当柔性自适应托接装置到达相应位置后反馈至智能托接控制系统;The path recognition automatic navigation system makes precise adjustments to the work carrier according to the center position information of the banana ear and fruit axis transmitted by the intelligent supporting control system, so that the flexible adaptive supporting device is located directly under the banana fruit shaft. When the flexible adaptive supporting device reaches the corresponding After the position is fed back to the intelligent supporting control system;
智能托接控制系统在收到路径识别自动导航系统反馈信息后,分别向升降机构和托接驱动机构发出指令;After receiving the feedback information from the path recognition automatic navigation system, the intelligent supporting control system sends instructions to the lifting mechanism and the supporting driving mechanism respectively;
升降机构在接收到指令后动作,首先升降机构上移,使柔性自适应包裹机构的柔性中空气囊与香蕉蕉穗底部接触,柔性中空气囊受压发生自适应变形,实现高度差补偿,完成蕉穗底部托接包裹工作,进而通过柔性自适应包裹机构的激光测距仪反馈至智能托接控制系统;The lifting mechanism moves after receiving the command. First, the lifting mechanism moves upwards, so that the flexible hollow air bag of the flexible adaptive wrapping mechanism contacts the bottom of the banana ear, and the flexible hollow air bag undergoes self-adaptive deformation under pressure to realize height difference compensation and complete the banana ear. The work of picking up the package at the bottom is fed back to the intelligent picking control system through the laser range finder of the flexible adaptive wrapping mechanism;
托接驱动机构在接收到指令后动作,使其驱动圆盘上移,带动柔性自适应包裹机构的导柱运动,从而使柔性自适应包裹机构的梯形柔性手指向蕉穗果轴中心转动包裹,完成蕉穗侧向的包裹工作,进而通过柔性自适应包裹机构的激光测距仪反馈至智能托接控制系统;The supporting driving mechanism moves after receiving the instruction, so that the drive disc moves upwards, driving the guide column of the flexible adaptive wrapping mechanism to move, so that the trapezoidal flexible fingers of the flexible adaptive wrapping mechanism rotate towards the center of the banana ear and fruit shaft, Complete the lateral wrapping of banana ears, and then feed back to the intelligent supporting control system through the laser rangefinder of the flexible adaptive wrapping mechanism;
接着采用配套的采摘切割工具切断蕉穗上部果轴;Then use the matching picking and cutting tool to cut off the upper fruit axis of the banana ear;
最后香蕉自适应采收机将采下的蕉穗从田间蕉树下运送至索道运输区域,多台香蕉自适应采收机连续循环工作,完成采托协同的香蕉采收作业。Finally, the banana adaptive harvester transports the harvested banana ears from the banana trees in the field to the cableway transportation area, and multiple banana adaptive harvesters work in a continuous cycle to complete the coordinated banana harvesting operation.
本发明与现有技术相比,具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明通过柔性自适应托接装置实现了香蕉蕉穗的自适应柔性包裹托接,对香蕉的形状、高度差等特异性参数具有良好的自适应性,能够较好的配合切割机械手或割蕉工完成采收过程,避免了现有技术中采摘机械手承受重负荷的情况,解决了香蕉采收机械的倾覆问题,节省了人工成本,减轻了劳动强度,降低了对香蕉造成的机械损伤。1. The present invention realizes the self-adaptive flexible package support of banana ears through the flexible self-adaptive support device, which has good adaptability to specific parameters such as the shape and height difference of bananas, and can better cooperate with cutting manipulators or The banana cutter completes the harvesting process, which avoids the heavy load of the picking manipulator in the prior art, solves the overturning problem of the banana harvesting machine, saves labor costs, reduces labor intensity, and reduces mechanical damage to bananas .
2、本发明的智能香蕉识别定位系统通过轻量化检测网络YOLO-Banana检测模型提取出香蕉蕉穗、果轴特征图,能够精准识别待采摘的香蕉蕉穗,获得香蕉蕉穗的位置信息,并将信息通过智能托接控制系统传递给路径识别自动导航系统,为香蕉自适应采收机的路径规划和导航提供视觉支持;当香蕉自适应采收机到达指定位置后,智能香蕉识别定位系统可以精准识别香蕉蕉穗的果轴,获得果轴中心位置坐标信息,并将信息通过智能托接控制系统传递给路径识别自动导航系统,对柔性自适应托接装置的位置进行精确调节;同时预估香蕉蕉穗的重量,通过智能托接控制系统将重量信息转换成托接驱动机构的控制量,可以提高柔性自适应托接的精度,减小香蕉机械损伤,提高香蕉自适应采收机的工作可靠性。2. The intelligent banana identification and positioning system of the present invention extracts the characteristic map of banana ears and fruit shafts through the lightweight detection network YOLO-Banana detection model, can accurately identify the banana ears to be picked, obtain the position information of the banana ears, and The information is transmitted to the path recognition automatic navigation system through the intelligent supporting control system to provide visual support for the path planning and navigation of the banana adaptive harvester; when the banana adaptive harvester reaches the designated position, the intelligent banana recognition and positioning system can Accurately identify the fruit axis of the banana ear, obtain the coordinate information of the center position of the fruit axis, and pass the information to the path recognition automatic navigation system through the intelligent supporting control system, and accurately adjust the position of the flexible adaptive supporting device; For the weight of banana ears, the weight information is converted into the control amount of the driving mechanism through the intelligent supporting control system, which can improve the accuracy of flexible adaptive supporting, reduce mechanical damage to bananas, and improve the work of adaptive banana harvesters. reliability.
3、本发明的路径识别自动导航系统通过智能识别蕉园道路信息,结合智能托接控制系统传递的香蕉蕉穗位置信息,可以精准高效的进行路径提取、规划和智能导航工作,能够提高蕉园采收和运送效率,节省人工成本,降低劳动强度。3. The path identification automatic navigation system of the present invention can accurately and efficiently perform route extraction, planning and intelligent navigation through intelligently identifying the road information of the banana orchard, combined with the location information of the banana ears delivered by the intelligent supporting control system, and can improve the quality of the banana orchard. Harvest and transport efficiency, save labor costs and reduce labor intensity.
附图说明Description of drawings
图1为本发明的自适应采收机的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the self-adaptive harvester of the present invention.
图2为本发明的自适应采收机工作状态的侧视图。Fig. 2 is a side view of the working state of the self-adaptive harvester of the present invention.
图3为本发明的自适应采收机工作状态的后视图。Fig. 3 is a rear view of the working state of the self-adaptive harvester of the present invention.
图4为本发明的升降机构的结构示意图。Fig. 4 is a structural schematic diagram of the lifting mechanism of the present invention.
图5为本发明的托接驱动机构与柔性自适应包裹机构的结构示意图。Fig. 5 is a structural schematic diagram of the supporting driving mechanism and the flexible adaptive wrapping mechanism of the present invention.
图6为本发明的托接驱动机构与柔性自适应包裹机构的剖视图。Fig. 6 is a cross-sectional view of the supporting driving mechanism and the flexible adaptive wrapping mechanism of the present invention.
图7为图1中A处的局部放大图。FIG. 7 is a partial enlarged view of A in FIG. 1 .
图8为图1中B处的局部放大图。Fig. 8 is a partially enlarged view of the place B in Fig. 1 .
图9为图2中C处的局部放大图。FIG. 9 is a partially enlarged view at point C in FIG. 2 .
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative work belong to the protection of the present invention. scope.
实施例1:Example 1:
如图1至图3所示,本实施例提供了一种香蕉自适应采收机,包括作业载体1、柔性自适应托接装置、智能托接控制系统、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统;所述柔性自适应托接装置、智能托接控制系统、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统分别设置于作业载体1上,作业载体1为履带式移动底盘,能够承载上述部件,作业载体1的顶部边缘处设有防护支架7,主要用于安全防护,防止蕉叶等其它物体影响安装于作业载体1顶部的升降机构2的正常工作,同时增强整机稳定性;所述柔性自适应托接装置包括升降机构2、托接驱动机构3和柔性自适应包裹机构4,所述升降机构2设置于作业载体1顶部的中心位置处,所述柔性自适应包裹机构4设置于升降机构2上,所述托接驱动机构3与柔性自适应包裹机构4相连接,并设置于柔性自适应包裹机构4上,所述柔性自适应包裹机构4能够对不同生长位置、不同形状、不同高度差的香蕉蕉穗9进行自适应柔性包裹托接;所述智能香蕉识别定位系统设置在作业载体1顶部的右后方位置,所述智能托接控制系统的主要部件可以安装在作业载体1顶部的控制柜8中,控制柜8设置在作业载体1顶部的后方位置,控制柜8的两侧与防护支架7连接;所述智能托接控制系统分别与升降机构2、托接驱动机构3、路径识别自动导航系统、智能香蕉识别定位系统和电力驱动系统连接;所述电力驱动系统分别与升降机构2、托接驱动机构3、路径识别自动导航系统、智能香蕉识别定位系统和作业载体1连接。As shown in Figures 1 to 3, the present embodiment provides a banana adaptive harvester, including a work carrier 1, a flexible adaptive docking device, an intelligent docking control system, an automatic navigation system for path identification, and an intelligent banana identification system. Positioning system and electric drive system; the flexible self-adaptive supporting device, intelligent supporting control system, path recognition automatic navigation system, intelligent banana identification and positioning system and electric drive system are respectively arranged on the operation carrier 1, and the operation carrier 1 is a crawler belt The mobile chassis can carry the above components. The top edge of the work carrier 1 is provided with a protective bracket 7, which is mainly used for safety protection and prevents other objects such as banana leaves from affecting the normal operation of the lifting mechanism 2 installed on the top of the work carrier 1. Enhance the stability of the whole machine; the flexible adaptive supporting device includes a lifting mechanism 2, a supporting driving mechanism 3 and a flexible adaptive wrapping mechanism 4, the lifting mechanism 2 is arranged at the center of the top of the work carrier 1, and the The flexible adaptive wrapping mechanism 4 is arranged on the lifting mechanism 2, and the supporting driving mechanism 3 is connected with the flexible adaptive wrapping mechanism 4, and is arranged on the flexible adaptive wrapping mechanism 4, and the flexible adaptive wrapping mechanism 4 can Carry out self-adaptive flexible wrapping butt jointing of bananas and banana ears 9 of different growth positions, different shapes, and different height differences; The main components can be installed in the control cabinet 8 on the top of the work carrier 1, the control cabinet 8 is arranged at the rear position of the top of the work carrier 1, and the two sides of the control cabinet 8 are connected with the protective bracket 7; Mechanism 2, supporting drive mechanism 3, path recognition automatic navigation system, intelligent banana recognition and positioning system and electric drive system are connected; the electric drive system is respectively connected with lifting mechanism 2, support drive mechanism 3, path recognition automatic navigation system, intelligent The banana identification and positioning system is connected with the operation carrier 1.
如图4所示,升降机构2包括底座主体201、工作平台202、剪叉式升降组件203和升降电动推杆204,所述底座主体201安装于作业载体1工作平面的中心位置处,所述剪叉式升降组件203有两个,对称设于底座主体201上,所述工作平台202安装于两个剪叉式升降组件203的顶部,所述升降电动推杆204的一端与底座主体201连接,其另一端与工作平台202连接,所述升降电动推杆204与智能托接控制系统连接,由智能托接控制系统控制升降电动推杆204伸缩进而实现柔性自适应包裹机构4的高度调整。As shown in Figure 4, the lifting mechanism 2 includes a base body 201, a working platform 202, a scissor lift assembly 203 and a lifting electric push rod 204, the base body 201 is installed at the center of the working plane of the work carrier 1, and the There are two scissor-type lifting components 203, which are symmetrically arranged on the base body 201. The working platform 202 is installed on the top of the two scissor-type lifting components 203, and one end of the lifting electric push rod 204 is connected to the base body 201 , the other end thereof is connected with the working platform 202, and the lifting electric push rod 204 is connected with the intelligent supporting control system, and the lifting electric pushing rod 204 is controlled by the intelligent supporting control system to expand and contract so as to realize the height adjustment of the flexible adaptive wrapping mechanism 4.
如图5、图6、图9所示,柔性自适应包裹机构4包括托接底座、柔性中空气囊404、激光测距仪(图中未示出)和梯形柔性手指组件,所述托接底座包括圆形安装盘401以及设于圆形安装盘401四周的四个支腿402,四个支腿402支撑于升降机构2的工作平台202上,所述圆形安装盘401的中心处设有供柔性中空气囊404安装的固定环403,所述柔性中空气囊404安装在固定环403中,所述柔性中空气囊404及圆形安装盘401的中心处形成有一同心圆形通孔,用于容纳香蕉蕉穗9底部的果轴,所述激光测距仪安装于圆形安装盘401下方的托接驱动机构3上,并与智能托接控制系统连接,所述梯形柔性手指组件有多个,沿圆形安装盘401的周向均布于圆形安装盘401上,且多个梯形柔性手指组件呈花瓣状均布在柔性中空气囊404的四周,每个梯形柔性手指组件包括固定板405、梯形柔性手指406和导柱407,所述固定板405的一端通过两个耳板408与固定环403的顶部边缘铰接,其另一端向圆形安装盘401的外侧倾斜延伸,所述固定板405能够绕铰接轴转动,且固定板405的底面沿径向设有一滑槽409,所述导柱407的顶端与滑槽活动连接,其底端穿过圆形安装盘401与下方的托接驱动机构3的驱动圆盘301连接,所述梯形柔性手指406安装于固定板405上。As shown in Fig. 5, Fig. 6, and Fig. 9, the flexible adaptive wrapping mechanism 4 includes a supporting base, a flexible hollow air bag 404, a laser range finder (not shown in the figure) and a trapezoidal flexible finger assembly, and the supporting base It includes a circular mounting plate 401 and four legs 402 arranged around the circular mounting plate 401. The four legs 402 are supported on the working platform 202 of the lifting mechanism 2. The center of the circular mounting plate 401 is provided with A fixed ring 403 for the installation of the flexible hollow air bag 404, the flexible hollow air bag 404 is installed in the fixed ring 403, and a concentric circular through hole is formed at the center of the flexible hollow air bag 404 and the circular mounting plate 401 for accommodating The fruit shaft at the bottom of the banana fringe 9, the laser range finder is installed on the supporting drive mechanism 3 below the circular mounting plate 401, and is connected with the intelligent supporting control system. There are multiple trapezoidal flexible finger assemblies, Evenly distributed on the circular mounting plate 401 along the circumference of the circular mounting plate 401, and a plurality of trapezoidal flexible finger assemblies are evenly distributed around the flexible hollow air bag 404 in the shape of petals, each trapezoidal flexible finger assembly includes a fixed plate 405, a trapezoidal flexible Fingers 406 and guide posts 407, one end of the fixed plate 405 is hinged to the top edge of the fixed ring 403 through two ear plates 408, and the other end extends obliquely to the outside of the circular mounting plate 401, and the fixed plate 405 can rotate around The hinge shaft rotates, and the bottom surface of the fixed plate 405 is radially provided with a chute 409, the top of the guide post 407 is movably connected with the chute, and its bottom end passes through the circular mounting plate 401 and the supporting driving mechanism 3 below The driving disc 301 is connected, and the trapezoidal flexible fingers 406 are installed on the fixed plate 405 .
柔性中空气囊404内部设置合适气压,托接作业时,蕉穗最底部的蕉梳首先接触柔性中空气囊404,并使其发生变形,促使柔性中空气囊404顶部未接触香蕉的部分向上膨胀变形,自适应补偿香蕉存在的高度差,实现对香蕉底部的托接包裹,同时柔性中空气囊404侧面部分沿径向向外变形,与梯形柔性手指406接触,进一步促进梯形柔性手指406对香蕉蕉穗9的侧向包裹。The inside of the flexible hollow air bag 404 is provided with a suitable air pressure. During the supporting operation, the banana comb at the bottom of the banana fringe first contacts the flexible hollow air bag 404 and deforms it, causing the part of the top of the flexible hollow air bag 404 not in contact with the banana to expand and deform upwards. Compensating for the height difference of the bananas, realizing the support and wrapping of the bottom of the bananas, while the side part of the flexible hollow air bag 404 deforms radially outwards, and contacts with the trapezoidal flexible fingers 406, which further promotes the trapezoidal flexible fingers 406 on the banana ears 9 Side wrap.
如图5、图6所示,托接驱动机构3包括驱动圆盘301、多个导向柱302和电动推杆303,所述驱动圆盘301设置于柔性自适应包裹机构4的圆形安装盘401的下方,其顶部中心处形成有同心圆形沉孔,用于安装柔性自适应包裹机构4的激光测距仪,多个导向柱302沿驱动圆盘301的周向均布于驱动圆盘301上,每个导向柱302的底端与驱动圆盘301的顶部连接,其顶端向上延伸并穿过圆形安装盘401后设置有限位帽,所述电动推杆303与驱动圆盘301的底部连接,由电动推杆303驱动驱动圆盘301上移和下降,并能够带动导柱407和固定板405运动,从而使梯形柔性手指406绕耳板408的耳孔中心转动,实现对香蕉蕉穗9的侧向柔性包裹,所述电动推杆303与智能托接控制系统连接,由智能托接控制系统控制电动推杆303动力大小,实现对香蕉蕉穗9的精准托接。As shown in Figures 5 and 6, the supporting driving mechanism 3 includes a driving disc 301, a plurality of guide columns 302 and an electric push rod 303, and the driving disc 301 is set on the circular mounting disc of the flexible adaptive wrapping mechanism 4 Below 401, a concentric circular counterbore is formed at the center of the top, which is used to install the laser rangefinder of the flexible adaptive wrapping mechanism 4, and a plurality of guide posts 302 are evenly distributed on the driving disk 301 along the circumferential direction of the driving disk 301 , the bottom end of each guide post 302 is connected to the top of the drive disc 301, and its top end extends upwards and passes through the circular mounting plate 401 to set a limit cap, and the electric push rod 303 is connected to the bottom of the drive disc 301 The electric push rod 303 drives the disc 301 to move up and down, and can drive the guide post 407 and the fixed plate 405 to move, so that the trapezoidal flexible finger 406 rotates around the center of the ear hole of the ear plate 408 to realize the control of the banana ear 9 Lateral flexible wrapping, the electric push rod 303 is connected with the intelligent supporting control system, and the power of the electric pushing rod 303 is controlled by the intelligent supporting control system, so as to realize the precise supporting of the banana ear 9.
本实施例中智能托接控制系统包括上位机、可编程逻辑控制器(ProgrammableLogic Controller,简称PLC)、模数转换模块、数模转换模块、通讯模块和继电器组,所述可编程逻辑控制器分别与升降机构、托接驱动机构、柔性自适应包裹机构的激光测距仪、模数转换模块、数模转换模块、通讯模块和继电器组连接,所述通讯模块与上位机连接,可编程逻辑控制器为智能托接控制系统的控制核心,其能将信息传递至上位机上,上位机也能够通过键入指令控制可编程逻辑控制器,所述模数转换模块分别与路径识别自动导航系统的路径识别处理器和智能香蕉识别定位系统的香蕉识别定位处理器连接,所述数模转换模块和继电器组分别与电力驱动系统连接。In this embodiment, the intelligent supporting control system includes a host computer, a programmable logic controller (ProgrammableLogic Controller, PLC for short), an analog-to-digital conversion module, a digital-to-analog conversion module, a communication module, and a relay group. The programmable logic controllers are respectively It is connected with the lifting mechanism, the supporting drive mechanism, the laser rangefinder of the flexible adaptive wrapping mechanism, the analog-to-digital conversion module, the digital-to-analog conversion module, the communication module and the relay group. The communication module is connected to the upper computer, and the programmable logic control The device is the control core of the intelligent docking control system, which can transmit information to the upper computer, and the upper computer can also control the programmable logic controller by typing in instructions. The processor is connected to the banana identification and positioning processor of the intelligent banana identification and positioning system, and the digital-to-analog conversion module and the relay group are respectively connected to the electric drive system.
进一步地,上位机可以是工控触摸屏,也可以是遥控器;上位机为工控触摸屏时,通讯模块为串口通讯模块;上位机为遥控器时,通讯模块为无线接收器,上位机能够实时刷新显示,实现人机交互系列功能。Further, the upper computer can be an industrial touch screen or a remote control; when the upper computer is an industrial touch screen, the communication module is a serial port communication module; when the upper computer is a remote control, the communication module is a wireless receiver, and the upper computer can refresh the display in real time , to achieve a series of human-computer interaction functions.
如图7所示,路径识别自动导航系统包括摄像头5和路径识别处理器,所述摄像头5可以通过安装板701安装于作业载体1的防护支架7的前端,摄像头与路径识别处理器连接,所述路径识别处理器与智能托接控制系统连接。As shown in Figure 7, the path recognition automatic navigation system includes a camera 5 and a path recognition processor, the camera 5 can be installed on the front end of the protective bracket 7 of the work carrier 1 through a mounting plate 701, and the camera is connected with the path recognition processor, so The path identification processor is connected with the intelligent supporting control system.
摄像头为彩色摄像头,垂直于地面设置,为水平视角,其拍摄视野包括作业载体前方的蕉园范围,能够采集完整图像信息,主要用于拍摄作业载体前方蕉园道路图像。The camera is a color camera, which is set vertically to the ground and has a horizontal viewing angle. Its shooting field of view includes the scope of the banana orchard in front of the operation carrier, and it can collect complete image information. It is mainly used to shoot road images of the banana orchard in front of the operation carrier.
进一步地,路径识别处理器可以实现如下过程:Further, the path identification processor can implement the following process:
获取多张作业载体前方蕉园道路图像;对每张作业载体前方蕉园道路图像进行去噪和标准化处理,利用训练好的深度卷积神经网络提取处理后的作业载体前方蕉园道路图像的道路特征图;根据蕉园道路特征图,生成路径规划图,从而获得最优路径的导航数据,将导航数据转换为模拟量传输至智能托接控制系统。Obtain multiple road images of banana orchards in front of the operation carrier; denoise and standardize each image of the road in the front of the operation carrier, and use the trained deep convolutional neural network to extract the processed road of the banana orchard road in front of the operation carrier Characteristic map: According to the characteristic map of Jiaoyuan road, a path planning map is generated to obtain the navigation data of the optimal path, and the navigation data is converted into analog quantity and transmitted to the intelligent docking control system.
如图8所示,智能香蕉识别定位系统包括深度相机601、水平旋转机构602、竖直旋转机构603、可调支撑杆604和香蕉识别定位处理器(图中未示出),所述深度相机601通过固定安装板605安装于水平旋转机构602上,并垂直于地面设置,为水平视角,用于拍摄香蕉蕉穗和果轴的图像,所述水平旋转机构602用于带动深度相机601在水平面内绕水平旋转机构602中心360°旋转,所述水平旋转机构602安装于竖直旋转机构603上,二者整体安装在可调支撑杆604顶部,所述竖直旋转机构603用于带动水平旋转机构602和深度相机601在竖直平面内绕竖直旋转机构603中心360°旋转,通过水平旋转机构602和竖直旋转机构603能够使深度相机601的拍摄视野覆盖整个香蕉采收托接作业范围;所述可调支撑杆604固定于作业载体1上,并位于作业载体1工作平面的侧后方,所述深度相机601与香蕉识别定位处理器连接,所述香蕉识别定位处理器与智能托接控制系统连接。As shown in Figure 8, the intelligent banana identification and positioning system includes a depth camera 601, a horizontal rotation mechanism 602, a vertical rotation mechanism 603, an adjustable support rod 604 and a banana identification and positioning processor (not shown), the depth camera 601 is installed on the horizontal rotation mechanism 602 through the fixed mounting plate 605, and is set vertically to the ground, which is a horizontal angle of view, and is used to take images of banana ears and fruit shafts. The horizontal rotation mechanism 602 is used to drive the depth camera 601 on the horizontal plane It rotates 360° around the center of the horizontal rotation mechanism 602. The horizontal rotation mechanism 602 is installed on the vertical rotation mechanism 603. The two are integrally installed on the top of the adjustable support rod 604. The vertical rotation mechanism 603 is used to drive the horizontal rotation. The mechanism 602 and the depth camera 601 rotate 360° around the center of the vertical rotation mechanism 603 in the vertical plane. Through the horizontal rotation mechanism 602 and the vertical rotation mechanism 603, the shooting field of view of the depth camera 601 can cover the entire banana harvesting and docking operation range ; The adjustable support rod 604 is fixed on the work carrier 1, and is positioned at the side rear of the work carrier 1 working plane, the depth camera 601 is connected with the banana identification and positioning processor, and the banana identification and positioning processor is connected with the intelligent support Control system connection.
进一步地,香蕉识别定位处理器可以实现如下过程:Further, the banana identification and positioning processor can implement the following process:
获取多张香蕉蕉穗和果轴图像;对每张香蕉蕉穗和果轴图像进行去噪和标准化处理,利用轻量化检测网络YOLO-Banana检测模型提取处理后的香蕉蕉穗、果轴特征图;根据香蕉蕉穗特征图的深度信息,获得待采收香蕉蕉穗的位置,将位置数据转换为模拟量传输至智能托接控制系统,智能托接控制系统处理决策后优化导航路径;根据香蕉果轴特征图信息,获取蕉穗果轴中心的位置信息,同时预估香蕉蕉穗重量信息,并将处理信息传输至智能托接控制系统,以实现柔性自适应托接装置的精准定位和托接驱动机构的智能控制。Obtain multiple images of banana ears and fruit axes; denoise and standardize each image of banana ears and fruit axes, and use the lightweight detection network YOLO-Banana detection model to extract the processed banana ears and fruit axis feature maps ;According to the depth information of the banana ear characteristic map, the position of the banana ear to be harvested is obtained, and the position data is converted into an analog quantity and transmitted to the intelligent docking control system, which optimizes the navigation path after processing the decision; according to the banana Fruit axis feature map information, obtain the position information of the center of the banana ear and fruit axis, estimate the weight information of the banana ear, and transmit the processed information to the intelligent supporting control system to realize the precise positioning and supporting of the flexible adaptive supporting device Intelligent control of the drive mechanism.
进一步地,为了减轻柔性自适应采收机对智能香蕉识别定位系统的震动、噪声影响,本实施例的可调支撑杆通过缓震平台安装在作业载体上,也可根据实际位置需要通过缓震平台固定在作业载体1顶部的控制柜8上,香蕉识别定位处理器设置在缓震平台内,缓震平台能够保证香蕉识别定位处理器正常工作。Furthermore, in order to reduce the vibration and noise impact of the flexible self-adaptive harvester on the intelligent banana identification and positioning system, the adjustable support rod in this embodiment is installed on the work carrier through the shock-absorbing platform, and it can also be installed on the work carrier through the shock-absorbing platform according to the actual position. The platform is fixed on the control cabinet 8 on the top of the work carrier 1, and the banana identification and positioning processor is arranged in the cushioning platform, which can ensure the normal operation of the banana identification and positioning processor.
本实施例的电力驱动系统包括动力源和电动控制元件,所述电动控制元件分别与升降机构、托接驱动机构和动力源连接,所述动力源与作业载体连接,并设置在作业载体内部。The electric drive system of this embodiment includes a power source and an electric control element, the electric control element is respectively connected with the lifting mechanism, the supporting drive mechanism and the power source, and the power source is connected with the work carrier and arranged inside the work carrier.
本实施例的香蕉自适应采收机的自适应性体现在:智能香蕉识别定位系统能够将采集到的蕉穗、果轴位置和蕉穗重量信息转换成模拟量,通过通讯模块传递给可编程逻辑控制器,可编程逻辑控制器能够根据信息通过程序比对预先写好的自适应模型、算法,下达特定指令,完成对作业载体、升降机构、托接驱动机构的控制,达到对香蕉蕉穗不同生长位置、高度的自适应;针对蕉园复杂多变的道路环境,路径识别自动导航系统可以对香蕉自适应采收机进行精准自适应控制,完成路径识别和导航工作;柔性自适应托接装置可以自适应香蕉蕉穗的不同形状、尺寸以及上下蕉梳之间存在的不同高度差,实现对香蕉蕉穗的自适应柔性托接包裹。The adaptability of the banana adaptive harvester of this embodiment is reflected in that the intelligent banana identification and positioning system can convert the collected banana ears, fruit axis positions and banana ear weight information into analog quantities, and transmit them to the programmable controller through the communication module. Logic controller, programmable logic controller can compare the pre-written adaptive model and algorithm according to the information, issue specific instructions, complete the control of the operation carrier, lifting mechanism, and supporting drive mechanism, and achieve the control of banana ears. Adaptive to different growth positions and heights; for the complex and changeable road environment of banana orchards, the path recognition automatic navigation system can carry out precise self-adaptive control on the banana adaptive harvester to complete the path recognition and navigation work; flexible self-adaptive support The device can adapt to the different shapes and sizes of the banana ears and the different height differences between the upper and lower banana combs, so as to realize the adaptive flexible support and wrapping of the banana ears.
本实施例所提供的香蕉自适应采收机能够代替人工完成香蕉果穗的智能化托举工作,不仅适用于人机协同作业,完成香蕉蕉穗的半自动化采收工作,也可以承担蕉树到索道运输区之间的运送工作;通过在作业载体上搭载采摘切割工具,从而实现蕉园的全自动化托接采收工作。The banana self-adaptive harvesting machine provided in this embodiment can replace manual work to complete the intelligent lifting of banana ears. The transportation work between the cableway transportation areas; by carrying the picking and cutting tools on the work carrier, the fully automatic picking and picking work of the banana orchard can be realized.
实施例2:Example 2:
本实施例提供了一种香蕉采托协同的采收方法,基于上述香蕉自适应采收机实现,该方法包括:This embodiment provides a method for harvesting bananas in cooperation with picking and supporting, which is realized based on the above-mentioned adaptive harvesting machine for bananas. The method includes:
在蕉园中,智能香蕉识别定位系统识别待采摘的香蕉蕉穗,获取香蕉蕉穗的位置信息,并将信息传递给智能托接控制系统;In the banana orchard, the intelligent banana identification and positioning system identifies the banana ears to be picked, obtains the location information of the banana ears, and transmits the information to the intelligent supporting control system;
智能托接控制系统接收到智能香蕉识别定位系统传递的信息,处理后传递给路径识别自动导航系统;The intelligent pallet control system receives the information transmitted by the intelligent banana identification and positioning system, and passes it to the path identification automatic navigation system after processing;
路径识别自动导航系统获取作业载体前方蕉园道路信息,结合智能托接控制系统传递的香蕉蕉穗位置信息,进行路径规划和智能导航工作;The path recognition automatic navigation system obtains the road information of the banana orchard in front of the operation carrier, and combines the position information of the banana ears transmitted by the intelligent supporting control system to carry out path planning and intelligent navigation;
在作业载体到达香蕉蕉穗预设位置后,智能香蕉识别定位系统再次识别待采摘的香蕉蕉穗,获取蕉穗果轴中心的位置信息,同时预估香蕉蕉穗重量信息,并将所有信息传递给智能托接控制系统;After the operation carrier arrives at the preset position of the banana ear, the intelligent banana identification and positioning system identifies the banana ear to be picked again, obtains the position information of the center of the banana ear fruit axis, estimates the weight information of the banana ear, and transmits all the information To the intelligent supporting control system;
智能托接控制系统接收到智能香蕉识别定位系统传递的信息后,将蕉穗果轴中心的位置信息处理后传递给路径识别自动导航系统,并将蕉穗果轴中心的位置信息处理后转换为升降机构的升降电动推杆的控制量,同时将预估的香蕉蕉穗重量信息处理后转换为托接驱动机构的电动推杆的控制量;After the intelligent supporting control system receives the information transmitted by the intelligent banana identification and positioning system, it processes the position information of the center of the banana ear and fruit shaft and transmits it to the path recognition automatic navigation system, and converts the position information of the center of the banana ear and fruit shaft into The control amount of the lifting electric push rod of the lifting mechanism, and at the same time, the estimated weight information of banana ears is processed and converted into the control amount of the electric push rod of the supporting drive mechanism;
路径识别自动导航系统根据智能托接控制系统传递的蕉穗果轴中心位置信息对作业载体进行精确调整,使柔性自适应托接装置位于香蕉果轴正下方,当柔性自适应托接装置到达相应位置后反馈至智能托接控制系统;The path recognition automatic navigation system makes precise adjustments to the work carrier according to the center position information of the banana ear and fruit axis transmitted by the intelligent supporting control system, so that the flexible adaptive supporting device is located directly under the banana fruit shaft. When the flexible adaptive supporting device reaches the corresponding After the position is fed back to the intelligent supporting control system;
智能托接控制系统在收到路径识别自动导航系统反馈信息后,分别向升降机构和托接驱动机构发出指令;After receiving the feedback information from the path recognition automatic navigation system, the intelligent supporting control system sends instructions to the lifting mechanism and the supporting driving mechanism respectively;
升降机构在接收到指令后动作,首先升降机构上移,使柔性自适应包裹机构的柔性中空气囊与香蕉蕉穗底部接触,柔性中空气囊受压发生自适应变形,实现高度差补偿,完成蕉穗底部托接包裹工作,进而通过柔性自适应包裹机构的激光测距仪反馈至智能托接控制系统;The lifting mechanism moves after receiving the command. First, the lifting mechanism moves upwards, so that the flexible hollow air bag of the flexible adaptive wrapping mechanism contacts the bottom of the banana ear, and the flexible hollow air bag undergoes self-adaptive deformation under pressure to realize height difference compensation and complete the banana ear. The work of picking up the package at the bottom is fed back to the intelligent picking control system through the laser range finder of the flexible adaptive wrapping mechanism;
托接驱动机构在接收到指令后动作,使其驱动圆盘上移,带动柔性自适应包裹机构的导柱运动,从而使柔性自适应包裹机构的梯形柔性手指向蕉穗果轴中心转动包裹,完成蕉穗侧向的包裹工作,进而通过柔性自适应包裹机构的激光测距仪反馈至智能托接控制系统;The supporting driving mechanism moves after receiving the instruction, so that the drive disc moves upwards, driving the guide column of the flexible adaptive wrapping mechanism to move, so that the trapezoidal flexible fingers of the flexible adaptive wrapping mechanism rotate towards the center of the banana ear and fruit shaft, Complete the lateral wrapping of banana ears, and then feed back to the intelligent supporting control system through the laser rangefinder of the flexible adaptive wrapping mechanism;
接着蕉农使用采摘切割工具(如割蕉刀)切断蕉穗上部果轴;或在柔性自适应采收机前部搭载配套的采摘切割工具(如切割机械手)切断蕉穗上部果轴;Then the banana farmer uses a picking and cutting tool (such as a banana cutter) to cut off the upper fruit shaft of the banana ear; or installs a matching picking and cutting tool (such as a cutting robot) on the front of the flexible adaptive harvester to cut off the upper fruit shaft of the banana ear;
当一台香蕉自适应采收机完成上述工作后,香蕉自适应采收机向前离开当前作业区域并将采下的蕉穗从田间蕉树下运送至蕉园边缘的索道运输区域,另一台香蕉自适应采收机紧接着由后面前进至下一作业区域,多台香蕉自适应采收机不间断循环重复上述步骤,完成采托协同的香蕉采收作业。After a banana adaptive harvester completes the above work, the banana adaptive harvester leaves the current operation area forward and transports the harvested banana ears from the banana trees in the field to the cableway transportation area on the edge of the banana garden. One banana adaptive harvester then advances from the back to the next operation area, and multiple banana adaptive harvesters repeat the above steps in an uninterrupted cycle to complete the coordinated banana harvesting operation.
以上所述,仅为本发明专利较佳的实施例,但本发明专利的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明专利所公开的范围内,根据本发明专利的技术方案及其发明专利构思加以等同替换或改变,都属于本发明专利的保护范围。The above is only a preferred embodiment of the patent of the present invention, but the scope of protection of the patent of the present invention is not limited thereto. The equivalent replacement or change of the technical solution and its invention patent concept all belong to the protection scope of the invention patent.
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